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Steel Jacket Retrofitting 1 PDF
Steel Jacket Retrofitting 1 PDF
A theoretical and experimental investigation conducted to study the shear research related to the seismic response of bridges to estab-
failure mode of reinforced concrete bridge columns designed before 1971, lish safer seismic design procedures. The research emphasis
and to establish the effectiveness of full-height steel jackets for enhancing
in the U.S. was focused on developing analytical tools for
the seismic shear strength, is described.
In this first part of a two-part paper, theoretical considerations relating performing sophisticated time-history analyses for bridges,
to assessing the shear strength of existing columns of circular or rectangu- while in Japan and New Zealand extensive experimental
lar sections are presented. Current design approaches are compared with testing was initiated to develop a rational understanding of
more recently developed, and less conservative, predictive methods. Mod- the seismic behavior of various bridge components.4-8 This
els are presented for predicting the enhancement to shear strength provided
research has been based on the principles of capacity design
by circular or elliptical (for rectangular section) jackets. Design details of
an experimental test program to determine “as-built” and retrofitted col- approach,9 in which ductile flexural response of concrete
umn shear strength are presented. structures is assured by setting the shear strength above the
maximum feasible shear force corresponding to the flexural
Keywords: bridges (structures); columns (supports); ductility; earth- strength developed in the plastic hinge regions. This
quake-resistant structures; flexural strength; reinforced concrete; shear approach requires that the prediction of shear forces likely to
strength.
be generated in the columns during an earthquake is not
Shear failure of squat bridge columns has been one of the directly related to code-specified empirical coefficients, but
major problems associated with the performance of rein- to a rational examination of inelastic deformation mecha-
forced concrete bridges under earthquake excitations. Such nisms likely to develop at large ductility levels.
short and, hence, relatively stiff members tend to attract a Previous studies conducted by Ang, Priestley, and Paulay6
greater portion of the seismic input to the bridge during an and Wong, Paulay, and Priestley8 have addressed some of
earthquake and require the generation of large seismic shear the issues related to seismic response of well-confined squat
forces to develop the moment capacity of columns. On the circular reinforced concrete columns under uni- and multidi-
other hand, estimation of flexural strength based on elastic rectional earthquake loading, based on small-scale circular
methods, along with much less conservative shear strength columns tested as vertical cantilevers. Ang, Priestley, and
provisions during the 1950s and 1960s, frequently resulted Paulay6 showed that most design codes are extremely
in actual shear strength of “as-built” bridge columns being conservative and inconsistent in their shear design proce-
significantly less than the flexural capacity. Since the trans- dure. They observed that the actual shear capacity of
verse reinforcing steel was generally inadequately anchored columns decreased with increasing flexural ductility, as
in the cover concrete, which can be expected to spall off suggested in a model originally proposed by ATC-6,10 and
under cyclic loading, the problem is compounded. Hence, that the degraded shear strength mainly relied on the shear
shear failure is likely in such columns, accompanied by rapid force carried by the transverse reinforcement provided in the
strength, stiffness, and physical degradation. This has been form of hoops or spirals. Hence, any seismic shear design
evidenced by the brittle shear failure of bridge columns in approach for reinforced concrete bridge columns should also
California during the 1971 San Fernando earthquake,1 the consider the influence of flexural ductility on the column
1987 Whittier Narrows earthquake,2 and the 1989 Loma shear strength during inelastic levels of seismic response.
Prieta earthquake.3 Typical details of a squat circular bridge
column for a multicolumn bent designed and constructed in ACI Structural Journal, V. 91, No. 4, July-August 1994.
Received July 1, 1992, and reviewed under Institute publication policies. Copyright
the pre-1971 era are shown in Fig. 1(a). © 1994, American Concrete Institute. All rights reserved, including the making of
Following the 1971 San Fernando earthquake, there was copies unless permission is obtained from the copyright proprietors. Pertinent discus-
sion will be published in the May-June 1995 ACI Structural Journal if received by
an increased emphasis on theoretical and experimental Jan. 1, 1995.
A v lf yh D′
- cot 30deg = 1.73A v lf yh D′/s
V s = -------------------- (13b)
s
Dj – tj Dj – tj
--------------
- --------------
-
∫ ∫°
2 2
V sj = 2 f t cot θ cos δ dx = 4f yj t j cot 30 deg cos δ dx (16)
D j – t j yj j
– ---------------
Fig. 7—Shear strength contribution from elliptical steel jacket. 2
2 2
where cos δ = 1 ⁄ 1 + tan δ = 1 ⁄ 1 + ( dy ⁄ dx ) .
The numerical result for the elliptical integration of Eq.
(16) is shown in Fig. 8, which may be approximated by the
following linearizations
Strong direction:
V sj = 3.46f yj t j D j – t j 1 – ⎛ 1 – π
---⎞ B j ⁄ D j (17a)
⎝ 4⎠
Weak direction:
π
V sj = 3.46f yj t j ⎛ B j – t j-⎞ 1 – ⎛ 1 – ---⎞ D j ⁄ B j
i
(17b)
⎝ i⎠ ⎝ 4⎠
Fig. 8—Numerical results of integration for shear strength
of elliptical jacket.
Note that Eq. (17) degenerates to Eq. (15) when Bj = Dj
(circular tube), and is also correct when Bj /Dj = 0, approxi-
the flexural plastic hinge region, as shown in Fig. 6, rather mating a rectangular case with two parallel surfaces.
than due to inadequate shear performance. However, Eq. (16) will tend to be rather conservative when
In the present study, circular cylindrical jackets were used Bj /Dj > 1.5, for evaluating the weak direction strength.
for circular columns, but elliptical jackets were used to
provide the necessary confinement and shear strength Steel jacket design for retrofit
enhancement to rectangular columns. Tests15 have estab- The shear strength Vru of the retrofitted columns must
lished that elliptical jackets provide excellent enhancement exceed the shear force Vf° in the column corresponding to
of flexural performance of inadequately confined columns, maximum feasible flexural strength developing in the
since continuous confinement is provided by hoop column plastic hinges. Thus, for a column of height H in
membrane action in the jacket. double bending
The shear strength enhancement provided by circular or
elliptical cylindrical jackets can be conservatively estimated φsVru ≥ Vf° = 2M°/H (18)
by considering the jacket to act as a series of independent
hoops of thickness and spacing tj , where tj is the jacket thick- where φs is the shear strength reduction factor, and M° is the
ness. Thus, by analogy to Eq. (13a) for the truss mechanism overstrength flexural capacity, which should be based on
strength of circular hoops, the shear strength enhancement high estimates of material strengths, and should incorporate
Vsj provided by a circular jacket is the effects of strain hardening and concrete confinement.
Reinforcement yield strength should be taken as 55 and 75
2
t j f yj ( D j – t j ) cot 30 deg ksi (379 and 517 MPa) for Grades 40 and 60 reinforcing bars,
V sj = π - = 0.865πt j f yj ( D j – t j ) (15)
--- -------------------------------------------------------- respectively. A value of fce′ = 1.5fc′ nom should be assumed
2 tj for the concrete compressive strength, even though higher
strengths are probable in many older bridges, since fc′ is
where Dj is the outside diameter of the steel jacket, and fyj is likely to influence Vu (primarily the concrete contribution,
the yield strength of the steel jacket. Results from this test Vc) more than M°.
2f yj t j
f l ′l = -------------------------
- (19)
⎛ D – 2t -i⎞
⎝ j j i⎠
Strong direction:
2f yj t j cos β
f l ′ = ------------------------
- (20a)
B
Weak direction:
2f yj t j cos β
f l ′ = ------------------------
- (20b)
D
Fig. 10(a)—Details of shear test setup.
where β is the tangential angle of the elliptical jacket at the
corner of the column section, which can be calculated by the
following equations
Strong direction:
⎛ B j iD ⎞
β = tan ⎜ -----------------------------
- -⎟
–1 i
(21a)
⎜ 2 2 i⎟
⎝ D j D j – D -⎠
i
Weak direction:
⎛ D iB ⎞
β = tan ⎜ ---------------------------
- -i⎟
–1 j
(21b)
⎜ 2 2 i⎟
Fig. 10(b)—Loading conditions.
⎝ B j B j – B -⎠
i
designed to subject the columns to axial loading and cyclic
and where B and D are the section dimensions of the original shear forces under reversed curvature, with the point of
rectangular columns. contraflexure occurring at the column midheight, as shown
in Fig. 10(b). A stiff loading arm connected the column top
COLUMN SHEAR TESTS to a horizontal double-acting actuator, with the forces trans-
Details of test setup ferred from the loading arm to the top load stub primarily by
To study the brittle shear failure mode of “as-built” squat means of torsion at the four pins located in the stub. Load-
circular and rectangular bridge columns and to establish the stub rotation was minimized by using a load-balancing
effectiveness of full-height steel jackets as a retrofit system that included an actuator maintained at constant force
measure, eight circular and six rectangular columns were balancing the weight of the loading arm. Axial load was
tested using the test setup shown in Fig. 10(a). Dimensions applied to the test columns using two 2-in.- (51-mm)-diameter
of the columns are given in Fig. 11. Columns were designed high-strength flexible rods, each bar being stressed with a
at a model:prototype scale of 0.4:1.0 and were constructed center-hole jack that reacted against the test floor, transmit-
with a footing and top load stub to provide realistic boundary ting the bar force to the column by means of a cross-beam
conditions at the two critical interfaces. The test setup was mounted on top of the load stub.
Design considerations cover of 0.8 in. (20 mm) from the column edge, as shown in
The design of the test specimens was primarily governed Fig. 11(a). The 16-in.-(406-mm)-wide and 24-in.- (610-
by the need to simulate typical column axial load ratios mm)-deep rectangular column contained 22 No. 6 Grades 40
(P/fc′Ag) column aspect ratios (M/VD), and reinforcement and 60 bars, which were evenly distributed along the sides of
details. Two values of axial load ratio equal to 0.06 and 0.18 the column, with a constant cover of 0.8 in. (20 mm), as
were considered for circular columns, corresponding to axial shown in Fig. 11(b). Transverse reinforcement in the test
loads of 133 kips and 400 kips (591.6 kN and 1779.2 kN), specimens consisted of No. 2 (6.35-mm-diameter) Grade 40
respectively, and representing a practical range for bridge circular or rectangular hoops at a spacing of 5 in. (127 mm).
column bents. For rectangular columns, an axial load ratio of The main parameters considered in the test program
0.06 corresponding to an axial load of 114 kips (507 kN) was included the column axial load ratio, column aspect ratio,
considered. Columns were constructed with aspect ratios of and the strength of the longitudinal flexural reinforcement.
2 or 1.5 to simulate the critical moment-to-shear-span ratio For each situation, two “as-built” columns were constructed,
of typical squat bridge columns, and to investigate the influ- with one of each pair being subsequently retrofitted with a
ence of aspect ratio on the column shear strength. The “as- full-height cylindrical steel jacket. Table 1 illustrates the
built” column reinforcement, material properties, and details design variations in the various test specimens. Circular
resulted in the ratio of the predicted column shear strength to column units 1, 3, 5, and 7, and rectangular column units 1,
the column ideal flexural capacity being much less than 3, and 5 were tested in the “as-built” conditions, while the
unity based on Caltrans (and, hence, ACI) design specifica- remaining specimens were tested with full-height steel
tions, but close to unity based on design equations developed jackets. Two types of steel jackets were fabricated, using
by Ang, Priestley, and Paulay.6 Flexural strength predictions 3/16-in.- (4.76 mm)-thick hot-rolled ASTM A36 and 1/8-in.-
were based on measured material strengths and following (3.18 mm)-thick hot-rolled ASTM A569 11-gage steel,
recommendations based on previous research conducted by respectively. The former was based more on requirements
Mander, Priestley, and Park.5 for flexural ductility than shear, and, as a consequence, the
Longitudinal reinforcement consisted of 26 No. 6 (19.05- two columns with 3/16-in. (4.76 mm) jackets were expected
mm-diameter) Grade 40 or 60 bars evenly distributed in the to be “over-retrofitted” for shear. A gap of 0.8 in. (20 mm)
24-in.-(610-mm)-diameter circular column, with a constant was left between the jacket and the footing or upper load
slab, representing the recommended 2-in. (51-mm) gap for ment transducers were installed diagonally, horizontally, and
full-scale columns. vertically along the column height, as shown in Fig. 10. This
Columns were built using materials and design details enabled computation of the column shear and flexure deforma-
appropriate for typical columns designed in the mid 1960s. tion components to be carried out for various stages of testing.
A target compressive strength of fc′ = 5000 psi (34.5 MPa) at The test units were subjected to a standard cyclic loading
28 days was used to represent the probable overstrength pattern, which consisted of an initial force-controlled stage,
associated with a typical 3000 psi (20.7 MPa) design followed by displacement control after first yield of the
strength of the 1960s. A summary of the material strengths longitudinal reinforcement was attained. As shown in Fig. 12(a),
for the test columns is provided in Table 1, together with an three complete cycles of displacement to displacement
initial prediction of the column flexural capacity Vif , and ductility factors of μΔ = 1, 1.5, 2, 3, 4, 5, 6, 8, and 10 were
initial and fully ductile shear strengths. Note that, in Table 1, imposed, unless column failure caused premature curtailment
predictions for the initial and ductile shear strength values of the test. The displacement ductility factor μΔ is defined as
for the “as-built” columns are based on the model described the ratio of the displacement Δ to the yield displacement Δy
in this paper and correspond to a displacement ductility of the column. The experimental yield displacement was
determined by recording the lateral dis-placement at the
value of μ ≤ 2 and μ ≥ 4, respectively. Predictions for the
column top when the lateral force corresponded to the
initial and final shear strength values for retrofitted columns
theoretical first yield of the extreme longitudinal reinforcement
are based on summing up the companion “as-built” column
in opposite directions Δy1 and Δy2, and then extrapolating the
shear strengths with the shear strength enhancement
average value to the theoretical ideal flexural capacity Vif , as
provided by the steel jackets. This was assessed using Eq.
indicated in Fig. 12(b). Thus, the yield displacement of the
(15) through (17) and assuming a value of θ = 30 deg. Full
column unit is given by
details of the test programs for circular and rectangular
columns are available in References 25 and 27, respectively.
Δ y1 + Δ y2⎞ V if
Δ y = ⎛ -----------------------
- ------- (22)
⎝ 2 ⎠V ′
Instrumentation and testing procedure y
All the shear column units were well instrumented with
strain gages mounted on longitudinal and transverse rein- The predictions for theoretical first yield load Vy and the
forcement and on steel jackets, where appropriate. Displace- theoretical ideal flexural strength Vif were calculated using a
NOTATION
Ae = effective shear-resisting area
Ag = gross-sectional area
Ash = cross-sectional area of one leg of transverse steel
Av = total cross-sectional area of transverse steel at section
a = compression zone depth
B = rectangular section width
Bj = short principal diameter of elliptical jacket
bw = web width
D = overall section depth or circular section diameter
D′ = distance between centers of peripheral hoop or spiral
Dj = long principal diameter of elliptical jacket or diameter of circu-
lar jacket
d = effective depth of member
fc′ = concrete compressive cylinder strength
fl′ = confining stress
fyh = yield strength of transverse reinforcement
fyj = yield strength of steel jacket
H = column height
M° = overstrength flexural capacity
Mu = factored moment
P = axial load
Fig. 12—Details of loading history. s = spacing of transverse reinforcement
tj = steel jacket thickness
V = applied shear force
computer program developed by King, Priestley, and Park7 Vc = concrete shear contribution
based on a model for confined concrete proposed by Mander, Vf° = shear corresponding to M°
Priestley, and Park.5 Vif = ideal flexural strength
Vn = nominal shear strength
Vp = shear capacity provided by axial load-resisting mechanism
CONCLUSIONS
Vru = shear strength of retrofitted column
Aspects relating to the shear strength of circular and rect-
Vs = shear carried by transverse reinforcement
angular columns were discussed, and the conservatism in Vsj = shear strength enhancement by steel jacket
current ACI design equations was pointed out. The so-called Vu = ultimate shear strength
refined approach was shown to produce more conservative Vy = shear corresponding to first yield of flexural reinforcement
results than the approximate approach for most levels of axial α = aspect ratio factor
load, and to be excessively sensitive to axial load levels at high β = tangential angle of elliptical jacket
Δ = displacement
ratios. It is recommended that this equation be withdrawn. Δy = yield displacement
A set of shear strength equations for circular and rectan- γ = inclination of axial load strut with column axis
gular columns was proposed, and shown to be considerably μΔ = displacement ductility factor
less conservative than current ACI design for low levels of ρs = volumetric transverse reinforcement ratio
ρt = total longitudinal reinforcement ratio
ductility. The proposed approach relates shear strength to
ρω = tensile reinforcement ratio
flexural ductility, and differs from other design methods in θ = inclination of diagonal strut with column axis
that the concrete and axial load contributions to shear
strength are considered separately. REFERENCES
Design equations and a design methodology for calcu- 1. Fung, G. C.; LeBeau, R. J.; Klein, E. D.; Belvedere, J.; and Gold-
lating the required thickness of circular or oval steel jackets schmidt, A. P., “Field Investigations of Bridge Damage in the San Fer-
needed to increase the shear strength of circular or rectan- nando Earthquake,” Technical Report, Bridge Department, Division of
Highways, California Department of Transportation, Sacramento, Califor-
gular columns, respectively, were presented. The design nia, 1971.
basis was that ductile flexural response to high ductility 2. Priestley, M. J. N., “Whittier Narrows, California Earthquake of Octo-
levels should be assured. ber 1, 1987—Damage to the I-5/I-605 Separator,” Earthquake Spectra
Physical details of 14 large-scale columns tested to deter- Journal, V. 4, No. 2, 1988, pp. 389-405.
mine the appropriateness of the design equations presented 3. Lew, H. S., ed., “Performance of Structures During the Loma Prieta
in this paper were described. Results of the tests of these Earthquake of October 17, 1989,” NIST Special Publication 778, NIST,
Gaithersburg, MD.
columns, half of which were tested “as-built,” and the
4. Priestley, M. J. N., and Park, R., “Strength and Ductility of Concrete
remainder tested after retrofitting with steel jackets, are Bridge Columns under Seismic Loading,” ACI Structural Journal, V. 84,
presented in a companion paper. No. 1, Jan.-Feb. 1987, pp. 61-76.