GULF HEAVY INDUSTRIES COMPANY

JOB NO:09025-01, Item no:K84-F-473/573(STEAM GENERATOR)

SPREADER BEAM CALCULATIONS

Input Data for Lifting Loads

Rated Load (Without Refractory,Riser D/Comer Pipes & including
exchanger components) F 169473 Kg
Imapct Factor I.F 2
No of Lifting Plates nL 2
Design Load (F x I.F) DL 338946 Kgs
Load per Lug (Dl/nL) PL 169473 Kgs

Allowable Stresses for Pipe

Pipe Material SA 106 Gr. B
2
Yield Stress 242 Mpa Sy 24.6 Kg/mm
Allow Bending Stress 0.66 x Sy 16.24 Kg/mm2

Allowable Stresses for Lifting / Bearing Plate

Lifting Plate / Bearing Plate Material SA 516 Gr.70
2
Yield Stress 262 Mpa Sy 26.7 Kg/mm
2
Allowable Tension Stress 0.6 x Sy 16.02 Kg/mm
Allowable Shear Stress 0.4 x Sy 10.68 Kg/mm2
Allowable Bearing Stress 0.75 x Sy 20.025 Kg/mm2

Allowable Stresses for Welds

U.T.S. at ambient temperature for weld material (Fu) : 42.19 Kg/mm2
Allowable stress in the weld 0.3 x Fu Syw 12.66 Kg/mm2
2
Allowable Tensile Stress in the Weld = 0.6 * Min. Yield Strength of weld SAW (T) 7.59 Kg/mm
2
Allowable Shear Stress in the Weld =0.4*Min.Yield Strength of weld SAW (S) 5.06 Kg/mm
2
Allowable Bending Stress in the Weld =0.4*Min.Yield Strength of weld SAW (B) 3.04 Kg/mm

Input Data for Pipe

Length of Lift Pipe L1 3470 mm
ID of Lift Pipe Di 363.52 mm
Lift Pipe Thickness tt 21.44 mm
OD of Pipe Do 406.4 mm
Eccentricity for Pipe (Dm/2) e 192.5 mm

Input Data for Lifting Plate

Thk of Lug tL 70 mm
Radius of Lug plate at Lift point R1 270 mm
Height of Lift Plate at center h 300 mm

Input Data for Bearing Pads

Thickness of Bearing Plate tp 20 mm
Radius of Bearing Plate R2 250 mm
Dia of Pin Hole in Lug D1 130 mm

Input Data for Welding

Depth Weld Between Lift Plate and Bearing Pad KP1 14.0 mm
Depth Weld Between Pipe and lifting plate KP2 10.0 mm
Weld Length for Pipe & Lifting Plate WL 400.0 mm
Weld Efficiency Ew 0.7
Check Lifting plate

Tensile Stress at Section B-B

Area under Tension for Lift Plate (AT1) 2 x [ tL x (R1 - D1/2) ] 28700 mm2
Area under Tension for Bearing Pads(AT2) 4 x [ tp x (R2 - D1/2) ] 14800 mm2

2 2
Tensile Stress PL / (AT1 + AT2) 3.90 Kg/mm < 16.02 Kg/mm
The Design is Safe
Shear Stress at Section A-A

Area under Shear for Lift Plate (AS1) [ tL x (R1 - D1/2) ] + [ (h x tL ) / 2] 24850 mm2
Area under Tension for Bearing Pads(AS2) [ 2 x tp x (R2 - D1/2) ] + [ h x tp ] 13400 mm2

2 2
Shear Stress (T) PL / (AS1 + AS2) 4.43 Kg/mm < 10.68 Kg/mm
The Design is Safe

Pin Bearing Stress (Sp) PL/(D1 x (tL+2 x tp)) 11.85 Kg/mm2 < 20.03 Kg/mm2
The Design is Safe

Check Pipe

Lift Sling Angle (Minimum) Ø 30 degree

Vertical Component of Lift Load (Py) (PL x Sin Ø) 84737 Kgs
Moment (M) Py x e 16310082 Kg-mm

Section Modulus (Z) 0.098 ((Do^4-Di^4)/Do) 2366895 mm3

3
Polar section Modulus (Zp): 0.196 ((Do^4-Di^4)/Do) 4733790 mm

Bending Stress (Sb) M/Z 6.89 Kg/mm2 < 16.24 Kg/mm2

The Design is Safe

2 2
Torsional Shear Stress (St) M / Zp 3.45 Kg/mm < 16.02 Kg/mm
The Design is Safe

Check Welds

2
Welding Area for Bending (Aw) 4*WL*(0.707*KP2+tt ) 45616 mm
Distance from Load Center (d) y + WL/2 550 mm
Moment acting on welds (Mb) PL x d 93210150 Kg-mm

3
Section Modulus for the welds(Zw) 4 x WL / 3 85333333.3 mm3

2 2
Bending Stress in the Weld (Sbw) (Mb/Zw) 1.09 Kg/mm < 3.04 Kg/mm
The Design is Safe

Horiz.Component of lift Load (Ph) (PL x Sin Ø) 84737 Kgs

2 2
Shear Stress in the weld (Ssw) Ph / Ew x Aw 2.65 Kg/mm < 5.06 Kg/mm
The Design is Safe

Combined Maximum Tension in Weld (Stw) (Sbw/2 + sqrt((Sbw/2)^2 + Ssw^2)) 3.26 kg/mm2 < 7.59 Kg/mm2
The Design is Safe

Combined Maximum Shear In Weld (Ssw) sqrt((Sbw/2)2 + Ssw2) 2.71 kg/mm2 < 5.06 Kg/mm2
` The Design is Safe

Unity Check (Shear & Tension)

[ Stw / SAW(T) + Ssw / SAW(S) ] < 1 = [ 3.26 / 7.59 + 2.71 / 5.06 ]
0.96 < 1
The Design is Safe

Unity Check (Tension & Bending)

[ Stw / SAW(T) + Sbw / SAW(B) ] < 1 = [ 3.26 / 7.59 + 1.09 / 3.04 ]
0.79 < 1
The Design is Safe