DECLARATION

I Ankesh Kumar hereby declare that I have under taken 4 weeks industrial training at HEAVY
ENGINEERING CORPORATION LIMITED during the period from 21 may to 21 July in
the partial fulfillment of requirements for the award of degree B.Tech mechanical engineering at
MLV Textile and Engineering College Bhilwara. I also declare that I have adhered to all
principles of academic integrity and honesty and have not misinterpreted or fabricated any
idea/data/fact in my submission .I have represented my report in my own words and I
understand that the violation of the above will cause disciplinary action against me by the
institute.

The work which is being presented in training report submitted to department of mechanical
engineering at MLV Textile and Engineering College Bhilwara is an authentic record of training
work.

ANKESH KUMAR

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 ACKNOWLEDGEMENT

I take this opportunity to express my sincere gratitude to all those who have been helpful in the
successful completion of my Industrial Training. I would like to show my greatest appreciation
to the highly esteemed and devoted technical staff, supervisors of the Heavy Engineering
Corporation Limited, Dhurwa, Ranchi(Jharkhand). I am highly indebted to them for their
tremendous support and help during the completion my training.

My special goes to Mr. Sunder Subramaniam, Sr. Dy General Manager, HEC Ltd. for
accepting my request for providing Industrial Training and giving me an opportunity to be a
trainee of Heavy Engineering Corporation Limited, Ranchi. I would like to thank to all those
people who directly or indirectly helped and guided me to complete my training, including the
following instructors and technical officers of various sections.

Nevertheless, I would like to place on record my deep sense of gratitude to Mr. Arun Goyal sir
who grant us permission of Industrial training. I also wish to extend my thanks to Head of
Department, Prof Ajit Kumar Joshi for his kind co-operation.

Last but not least, I would like to express my special gratitude towards my parents and friend
their constant encouragement.

NAME: - ANKESH KUMAR

Date: - 25th Sept. 2018
Place: - Heavy Electricals Corporation Limited

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 ABSTRACT

This project report focuses on the attempts made during the last two months thoroughly
understanding the very basic of design , production and manufacturing of machine tools. The
project was done at Heavy Engineering Corporation Limited (PSU) In Ranchi .The plant has
a complete manufacturing set up starting from casting & forging, fabrication, machining,
assembly and testing - all at one location .It was mainly divided into four plants namely the
foundry and forge plant, heavy machine and building plant , heavy machine tool plant and
project division.

The manufacturing and supply of the capital equipments & machineries was carefully studied
and observed. The different working units of the plant were visited on daily basis to learn about
the various manufacturing equipments and machine tools of the industries like steel sector,
mining sector , power sector space and research sector, defense sector etc.

ANKESH KUMAR

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 LIST OF TABLES

TABLE NO. TITLE PAGE NO.

1.0 operating units 1
1.1 machine equipped to cast 7
1.2 specification of s lab caster 7
1.3 parameters for continuous casting machine 7
1.4 parameters of steel smelting converter 8
1.5 induction hardening forged roll 10
1.6 Sinter plant 10
1.7 Electric rope shovels 11
1.8 Electric rope shovels 12
1.9 draglines 13
4.1 primary gyratory crusher 28
4.2 cone crusher 30
4.3 reversible hammer crusher 31
4.4 secondary and tertiary crushing limestone 32
4.5 capacity wise breakup of crane 35

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 LIST OF FIGURE

 Figure 1.1 steel and metallurgical plant equipment ………………………………………. 2

 Figure 1.2 mining and minerals processing equipment…………………………………… 3
 Figure 1.3 machine tools………………………………………………………………….. 3
 Figure 1.4 defence and strategic sector……………………………………………… …… 3
 Figure 1.5 heavy casting and forging……………………………………………………… 3
 Figure 1.6 blast furnace……………………………………………………………………. 4
 Figure 1.7 coke oven machine……………………………………………………………… 5
 Figure 1.8 wagon pusher…………………………………………………………………… 6
 Figure1.9 hot coke car……………………………………………………………………… 6
 Figure 1.10 continuous casting machine……………………………………………………. 7
 Figure 1.11 ladle turret……………………………………………………………………… 7
 Figure 1.12 hot metal ladle …………………………………………………………………
8
 Figure 1.13 slag ladle car……………………………………………………………………
8
 Figure 1.14 hot metal ladle …………………………………………………………………
9
 Figure 1.15 bull gear assembly………………………………………………………………
10
 Figure 1.16 mill stand for RSP………………………………………………………………
10
 Figure 1.17 rope shovel……………………………………………………………………..
11
 Figure 1.18 dragline …………………………………………………………………………
 Figure 2.1vertical turning and milling machine 6 axis……………………………………… 13
 Figure 2.2 VTM 2 axis……………………………………………………………………… 15
 Figure 2.3 VTM 2 axis…………………………………………………………………….. 16
 Figure 2.4 CNC central lathe machine……………………………………………………… 16
 Figure 2.5 conventional lathe machine…………………………………………………….. 17
 Figure 2.6 roll grinding machine…………………………………………………………… 18
 Figure 2.7 deep hole boring machine……………………………………………………….. 18
 Figure 2.8 horizontal boring machine ……………………………………………………… 19
 Figure 2.9 radial drilling machine………………………………………………………….. 20
 Figure 2.10 double planning machine……………………………………………………… 20
 Figure 2.11plano milling machine………………………………………………………….. 21
 Figure 2.12 CNC under floor wheel lathe…………………………………………………. 22
 Figure 2.13 CNC surface wheel lathe………………………………………………………. 23
 Figure 3.1 pinion stand …………………………………………………………………….. 23
 Figure 3.2 spindle stand …………………………………………………………………… 24
 Figure 3.3 mill housing…………………………………………………………………….. 24
 Figure 3.4 slag cup ………………………………………………………………………… 25
 Figure 3.5 ignot…………………………………………………………………………….. 25
 Figure 3.6 Forged ball………………………………………………………………………. 25
 Figure 3.7 Ring ball………………………………………………………………………… 26
 Figure 3.6 spindle for hot strip mill………………………………………………………… 26
 Figure 4.1 primary gyratory crusher………………………………………………………… 27
 Figure 4.2 cone crusher…………………………………………………………………….. 28
 Figure 4.3 four roll crusher ………………………………………………………………… 28

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 Figure 4.4 reversible hammer crusher …………………………………………………... 30
 Figure 4.5 road mill ……………………………………………………………………… 31
 Figure 4.6 EOT crane…………………………………………………………………….. 32
 Figure 4.7stacker cum reclaimer……………………………………………………..….. 33
 Figure 4.8 conveyor gallery………………………………………………………………. 35
 Figure 4.9 coal handling plant………………………………………………..………….. 35
36
 Figure 4.10 excavator………………………………………………………………..……
37
 Figure 4.11 holl trip assembly …………………………………………………………… 38
 Figure 4.12 cyclotron magnetic assembly………………………………………………… 38

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 LIST OF CONTENTS

CHAPTER PAGE NO.

DECLARATION…………………………………………………..………………… i
ACKNOWLEDGEMENT………………………………………….……………….. ii
ABSTRACT………………………………………………………………………………… iii
LIST OF TABLES………………………………………………….……………………… iv
LIST OF FIGURES………………………………………………..…………………….. v&vi
LIST OF CONTENTS…………………………………………….……………………… vii
CHAPTER 1: OPERATING UNITS
1-13
1.10 Introduction 01
1.20 Business Areas 02
1.30 Steel Plant Equipment 04
1.31 Blast Furnace 04
05
1.32 Coke Oven Batteries
06
1.33 Continuous Casting Machine
06
1.34 Steel Converters 07
1.35 Forged Rolls 08
1.40 Other Equipments To Steel Sectors 09
1.41 Mining Equipments 11
1.42 Electric Rope Shovel 12
1.43 Draglines 13

Chapter 2: Machine Tools 15-21

2.1 vertical turning and milling machine 15
2.2 Lathe 17
2.3 Roll Grinding Machine 18
2.4 Deep Hole Boring Machine 19
19
2.5 Horizontal Boring Machine
20
2.6 Radial Drilling Machine
20
2.7 Planning Machine 20
2.8 Plano Milling Machine 21

Chapter 3: Casting And Forging 23-25

3.1 Steel Casting 23
3.2 Steel Forging 24
3.3 Grey Iron Casting 25
3.4 Non Ferrous Casting 25

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Chapter 4: Crushing Equipments 26-35
4.1 Primary Gyratory Crusher 26
4.2 Cone Crusher 27
4.3 Four Roll Crusher 28
4.4 Reversible Hammer Crusher 29
4.5 Rod Mill 31
4.6 Other Crushing And Mineral Processing Products 32
4.7 Crane 32
4.8 Turnkey Projects 35
Chapter 5 Services Provided By The Organization 36-40
5.1 Services Provided By The Organization 39
5.2 Cyclotron Magnet Poles 39
5.3 High Impact Steel For DMRL 40
5.4 Contribution To Nuclear Energy 40

Conclusion 41

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