AKADEMI ERA GEMILANG

12-2, JALAN TASIK RAJA LUMU L

SEKSYEN U4/L
40150 SHAH ALAM, SELANGOR

KERTAS KERJA
( WORK SHEET )
KOD DAN NAMA
TP-060-3:2013
PROGRAM /
AIRCRAFT MAINTENANCE OPERATION
PROGRAMME CODE &
NAME
TAHAP / LEVEL 3 (TIGA)

KOD PROGRAM, KOD

DAN TAJUK UNIT
KOMPETENSI/ TP-060-3:2013-C05
PROGRAMME CODE, AIRCRAFT ELECTRICAL SERVICING
COMPETENCY UNIT
CODE AND TITLE
1. THE PRINCIPLE AND THEORY OF AIRCRAFT
ELECTRICAL SYSTEM MAINTENANCE

NOMBOR AKTIVITI 2. IDENTIFY ELECTRICAL SYSTEM SERVICING

KERJA DAN REQUIREMENT
PENYATAAN / WORK
ACTIVITIES NUMBER 3. PREPARE TOOLS, EQUIPMENT AND MATERIALS
AND STATEMENT 4. REMOVE AIRCRAFT ELECTRICAL COMPONENT.
5. INSTALL AIRCRAFT ELECTRICAL COMPONENT

Muka Surat / Page : 1

NO. KOD / CODE NO. TP-060-3:2013-C05/K(3/6)
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TAJUK/TITLE: REMOVE AND INSTALL ANTI-COLLISION LIGHTS

TUJUAN PEMBELAJARAN/INSTRUCTIONAL AIMS:

Pelatih-pelatih mesti boleh / Trainees should be able to:

1. Perform system component and operational check
2. Identify probability cause of malfunction and retification action
3. Diassemble and assemble anti-collision lights
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ARAHAN/ INSTRUCTION :

The trainees are required to perform the operational check, disassemble and
assemble anti-collision lights. Assumed that the anti-collision malfunction and the
defect cause is anti-collision are unserviceable, remove and replace the anti-collision
lights and perform the operational checkout with the tools and equipment provided
and take all necessary safety and precaution while operating the equipment.

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LUKISAN, DATA DAN JADUAL/ TOOLS, EQUIPMENT AND MATERIAL :

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Firgure 1: Disassembly / Assembly Anti-collision light

Figure 2: Lighting Schematic Diagram

PERALATAN, PERKAKASAN DAN BAHAN/ TOOLS, EQUIPMENT AND MATERIAL

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KUANTITI
BIL MATERIAL MEASUREMENT
(Bahan:Calon)
1 Cement (type 44) - 1:1

KUANTITI
BIL TOOLS / EQUIPMENT MEASUREMENT
(Bahan:Calon)
1 Multimeter Unit 1:1
2 Spanner3/8 inch Unit 1:1
3 Spanner 5/8 Unit 1:1
4 Philips screwdriver Unit 1:1
5 Flat head screwdriver Unit 1:1
6 Side cutter Unit 1:1
7 Crimping tool Unit 1:1
8 External power unit Unit 1:20
9 Aircraft unit 1:20

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LANGKAH
BUTIRAN KERJA/DETAILS
KERJA/STEPS
SIKAP, KESELAMATAN DAN PERSEKITARAN/ ATTITUDE,
SAFETY AND ENVIRONMENTAL

Attitude:
i. Clearly / precise in interpreting basic requirements on
aircraft maintenance
ii. Systematic in evaluating the requirement on aircraft
maintenance
iii. Meticulous in interpreting task card.
iv. Precise in performing task vis-a-vis aircraft manual
maintenance guideline.

Safety:
i. Always use appropriate Personal Protective Equipment
(PPE).
ii. Ensure safe working area.
iii. Comply with aircraft safety procedures.

Environmental:
i. Comply with environmental legislative, rules and regulations.

1. Perform system 1.1 PERFORM OPERATIONAL CHECK

component and
operational check
i. Connect dc external Power.
ii. Engage overhead control panel POS LTS and No. 2
junction box BEACON LT POWER FWD and AFT circuit
breakers.
iii. Place EXTERIOR LIGHTS MASTER SWITCH to ON
and OFF/ANTI-COLL switch to ANTI- COLL. Aft
anticollision lights shall turn and go on.
iv. Place FWD ROT LT switch to NORM. Forward
anticollision lights shall turn and go on.
v. Place FWD ROT LT switch OFF. Forward anti-collision
light stops turning and goes off. Aft anti-collision
‐ light remains on and turning.

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LANGKAH
BUTIRAN KERJA/DETAILS
KERJA/STEPS

2. Identify probability
cause of malfunction
and retification action

3. Disassemble and 3.1 PERFORM DISASSEMBLY:

assemble anti-collision a. Unscrew and separate lens and cover from base (17,

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LANGKAH
BUTIRAN KERJA/DETAILS
KERJA/STEPS
lights figure 5-3).
b. Remove retaining (6) from base by loosening screws
(14) and sliding clips (15) back to clear the retaining
ring. Remove lamp(7)
c. Remove contact block (22) and phenolic shim (21)
from base.
d. Disconnect wires (12, 23, and 24), remove screws
and remove contact spring (10), and support leaf
springs (11).
e. Disconnect wiring from disconnect plug (16).
f. Disconnect wiring from beacon motor contacts at
post (9). Remove posts (9 and 26) by removing
washer, nuts (19), and rubber washer (18).
g. Remove gasket (8) from base.
h. Remove tens (46) from cover (5) by removing the
screws and nuts (4), and spring clips (34).
i. Remove motor mount.
j. Loosen setscrews (45) and remove reflector (44).
k. Remove resistor (35) from contact plate (33)'
Remove tap (37) from resistor.
l. Remove cover (48) and insulator (49) from motor
(51). Disconnect wire of radio noise filter (38) from
motor.
m. Remove radio noise filter from mounting bracket
(40). Disconnect wire from tap at filter.
n. Remove shaft (42), plate (43), and mounting bracket.
o. Remove motor (51). Remove worm gear (54) by
loosening setscrews (53). Disconnect wiring and
remove capacitor (50).
p. Remove bracket (30). Remove gear (29) from
intermediate gear (31) by loosening setscrews (28).

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LANGKAH
BUTIRAN KERJA/DETAILS
KERJA/STEPS
3.2 PERFORM ASSEMBLY.
a. Install intermediate gear (31, figure 5-3) into bracket
(30). Install gear (29) on intermediate gear shaft and
secure with setscrews (28).Secure bracket (30) to
motor mount with screws.
b. Connect capacitor (50) to motor (51)' Secure worm
gear (54) to motor shaft using 6etscrews (53). Secure
motor to motor mount with screws.
c. Install shaft (42), plate (43), and mounting bracket
(40) to motor mount.
d. Secure radio noise filter (38) on mounting bracket
with screws. Connect filter wire to motor. Connect
wire from tap (37) to filter.
e. Secure cover (48) and insulator (49) to motor (51)
with screws.
f. Secure tap (37) resistor (35) with screws. Secure
resistor to contact plate (33) with screws.
g. Install reflector (44) on shaft (42), securing with
setscrews (45).
h. Connect motor to external source of power and set
reflector to rotate 45 rpm by adjusting tap on
resistor.
i. Secure motor on cover (5) with screws.
j. Install fens (46) on cover with spring clips (34) and
screws and nuts (4).
k. Install gasket (8) on base (17), using cement (C-44).
l. Install post (9 and 26) securing with rubber washer
(18) and washers and nuts (19). Connect wiring at
beacon motor contacts on post (9).
m. Connect wiring to disconnect plug (16).
n. Secure contact spring (10), support leaf springs (11),

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LANGKAH
BUTIRAN KERJA/DETAILS
KERJA/STEPS
and wires (12, 23, and 24) to contact block (22) with
screws.
o. Secure phenolic shim (21) and contact block (22) to
base (17) with screws.
p. Install lamp (7) and retaining ring (6), securing with
clips (15) and screws (14).
q. Screw lens (46) and cover (5) to base.

1. What are the equipment required for operational check?

2. What are the material needed for installing gasket (8) on base (17)?

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SENARAI SEMAK /CHECK LIST:

SENARAI SEMAK KERJA/CHECKLIST

Tidak
Bil Tahap Pencapaian/ Terima / Catatan/
Terima / Not
No. Level of Achievement Accepted Remark
Accepted
A. PROSES KERJA/WORK PROCESS

1. Tools and equipment prepared

System component and operational

2.
checked.

Probability cause of malfunction and the

3.
retification action identified

Anti-collision lights diassembled and

4.
assembled

B. HASIL KERJA/END RESULT - PRODUK/PERKHIDMATAN/KEPUTUSAN

System component and operational
1.
checked according to manual

Anti-collision lights diassembled and

2
assembled neatly

C. SIKAP/ ATTITUDE
1. Systematic in evaluating the requirement
on aircraft maintenance

2. Precise in performing task aircraft

maintenance.

D. KESELAMATAN & PERSEKITARAN / SAFETY & ENVIRONMENTAL

1. Comply with aircraft safety procedures.

.................................................. ....................................................
( Tandatangan dan Nama Pelatih ) (Tandatangan dan Nama Pengajar )
Trainee’s Name and Signature Instructor’s Name and Signature

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Tarikh/Date: ____________________ Tarikh/Date:_________________

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