4/24/2019 Basics of Smart Transmitters ~ Learning Instrumentation And Control Engineering

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Smart Transmitters are advancement over conventional analog transmitters. They contain microprocessors as an
integral unit within the device. These devices have built-in diagnostic ability, greater accuracy (due to digital USEFUL ENGINEERING LINKS
compensation of sensor nonlinearities), and the ability to communicate digitally with host devices for reporting How to Specify Electric Motors for
of various process parameters. Hazardous Locations
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The most common class of smart transmitters incorporates the HART protocol. HART, an acronym for Highway Understanding Battery Technical
Addressable Remote Transducer, is an industry standard that defines the communications protocol between Specifications
smart field devices and a control system that employs traditional 4-20 mA signal. Instrumentation Books for Instrum
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To fully understand the main components of a smart transmitter, a simplified block diagram of the device is How to Calibrate a Pressure Gauge
shown below:
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Fig A Block Diagram of a Smart Transmitter

The above block diagram is further simplified to give the one below: Electric Calibration
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Fig B Simplified Block Diagram of a Smart Transmitter
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As shown above in fig A, the smart transmitter consists of the following basic parts:
terminology ( 1 ) Motor Nameplate ( 1 )

(a) Process Sensor

(b) An Analog to Digital Converter(ADC)
(c) A Microprocessor
(d) A Digital to Analog Converter(DAC)

These basic parts can be organized into three basic sections as shown in fig B:
(a) Input Section
(b) Conversion Section
(c) Output Section

Input Section:
The input section comprises the process sensor or transducer and the Analog to Digital Converter (ADC). The
sensor measures the process variable of interest (be it pressure, temperature, flow etc) which is then converted
into a proportional electrical signal. The measured electrical signal is then transformed to a digital count by the
Analog to Digital Converter (ADC). This digital count, representative of the process variable (PV), is then fed into
the conversion section which contains the microprocessor.

However, the microprocessor must rely upon some form of equation or algorithm to relate the raw count value
of the electrical measurement to the actual process variable (PV) of interest such as temperature, pressure, or
flow. The principal form of this algorithm is usually established by the manufacturers of the smart transmitters,
but most HART transmitters include commands to perform field adjustments. This type of adjustment is often
referred to as a sensor trim. The output of the input section is a digital representation of the process variable
(PV).
When you read the process variable using a hand held field communicator, this is the value that you see

Conversion Section:
This section contains a microprocessor whose basic function is a mathematical conversion from the process
variable to the equivalent mA representation of the process. closely connected to the microprocessor is the
memory where the setup , configuration and diagnostic data of the transmitter are stored. The range values of
the transmitter (related to the zero and span values) are used in conjunction with a transfer function to
calculate this mA value. A linear transfer function is the most common, although pressure transmitters, may
have a square root option. Still many other forms of transfer functions can be used with the processors or can be
user defined. The output of the conversion section (PVAO) is a digital representation of the desired transmitter
output. When you read the loop current using a hand held field communicator, this is the value that you see.
Note that many HART transmitters support a command which puts the instrument into a fixed output test mode.
This overrides the normal output of the conversion section and replaces it with a specified output value.

Output Section:

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4/24/2019 Basics of Smart Transmitters ~ Learning Instrumentation And Control Engineering
In this section, the calculated mA value representing the process variable is fed into a Digital to Analog
Converter, where the mA value is converted into the actual analog 4 – 20mA electrical signal. Note once again
that the microprocessor must rely on some internal calibration factors to get the correct value of this output.
Adjusting these calibration factors is often referred to as a current loop trim or 4-20 mA trim.

As can be seen from the above discussion, the only similarity between the conventional analog transmitter and a
smart transmitter is the process sensor that measures and converts the physical process variable into a
corresponding electrical signal. Shown below is a simplified block diagram of a conventional analog transmitter:

Fig C Block Diagram of Analog Transmitter

Instead of a purely mechanical or electrical path between the input and the resulting 4-20 mA output signal as
obtain in conventional analog transmitters, a smart transmitter using the HART protocol has a microprocessor
that manipulates the process data.

Based on the analysis above, it should now be clear that the calibration procedure for a conventional analog
transmitter is very different from that of a smart HART transmitter. While Zero and Span calibration is sufficient
to make the analog transmitter perform within the manufacturer’s stated specifications; that of smart
transmitters involve the calibration of either the input or output sections or both depending on the application.
Zero and Span calibration for a smart transmitter is insufficient to make the device work within the stated
performance accuracy documented by the manufacturers.

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