Written Test

I. Multiple choice:

Encircle the letter of the correct answer.

1. If you encountered problem that cannot be solved by standard operation,
report to your __________.
a. Leader
b. Nurse
c. Guard
d. Electrician
2. If anything abnormal occurs always follow the rule__________.
a. Quality is People
b. Stop, Call and Wait
c. Hold, Insert, Pull
d. All of the above
3. What is the tool used in measuring cutting length and strip length of wire
a. Meter Stick
b. Cutter
c. Wire Stripper
d. Gloves
4. Ensure that the ____________ is returned always to its designated place at
the machine unit as safety switch.
a. Applicator
b. Meter Stick
c. Picking Tool
d. Micrometer
5. Broken or missing ______________ may damage the crimper and anvil of
applicator.
a. Drop Spring
b. Shank Stopper
c. Slide Cutter
d. Brake Cam
6. Equipment developed in order to cut off chained crimp-style terminals in
a required dimensions and to crimp terminal.
a. Applicator
b. Micrometer
c. Pull Test

Date Develop:
AUTOMOTIVE October, 2018 Issued by:
WIRING HARNESS Develop by: IWSP TRAINING
ASSEMBLY NC II RESIE S. HIPOLITO CENTER
7. Used to get the actual crimp height and vinyl height of crimped terminal.
a. Applicator
b. Pull Test
c. Micrometer
8. What is the material used to record defect and non-conformities in
inspection?
a. Inspection Daily Report
b. Red Tag
c. Clipboard
9. Put carefully the ____________ on inspection table.
a. Stamp Pad
b. Cups
c. Strip Wires
10. Compare types, size, color, strip length and cutting length of actual
wires against ___________________.
a. Instruction Sheet / EFU-Card
b. Red Tag
c. Inspection Daily Report

II. True or False:

Write T if the statement is true and F is the statement is false. Write
your answer on the space provided.
________ 1. Operator measure the actual cutting length of the strip wire
to avoid wrong cutting length?
________ 2. Update the machine checklist before start of operation?
________ 3. In measuring cutting length of wire it should be from strand
to strand?
________ 4. If stripped wires are good, don’t put protective cups on the
stripped wires.
________ 5. Check and compare sample wire against Instruction
Sheet / EFU Card and put it in a sample wire holder.
________ 6. Fill up all the necessary information on report sheet.
________ 7. Inspection table where the strip wires are place during
inspection and it serve as a working table.
________ 8. Get one bundle of strip wires and hold it 200 to 300mm
________ 9. If defect was found do not encode the defect on the middle
inspection daily report.
________10. Return tool / equipment on their proper places after using
them.

III. A. Enumeration:

What are the two purpose of EFU card / Instruction sheet?

1.

Date Develop:
AUTOMOTIVE October, 2018 Issued by:
WIRING HARNESS Develop by: IWSP TRAINING
ASSEMBLY NC II RESIE S. HIPOLITO CENTER
 2.

B. Essay:
1. Why it is necessary to wear personal protective equipment during
process?
2. Why it is important to record production output during process?
3. Why it is important to follow the standard operating procedures in
inspection?

ANSWER SHEET
I.
1. A
2. B
3. A
4. C
5. B
6. A
7. C

Date Develop:
AUTOMOTIVE October, 2018 Issued by:
WIRING HARNESS Develop by: IWSP TRAINING
ASSEMBLY NC II RESIE S. HIPOLITO CENTER
 8. B
9. C
10. A

II.
1. T
2. T
3. T
4. F
5. T
6. T
7. T
8. F
9. F
10. T

III A. Enumeration:
1. For wire sorting
2. For material checking

B. Essay:

1. Yes it is necessary to wear personal protective equipment during

process to avoid accident.
2. Yes it is important to record production output during process for
traceability purposes.
3. Yes it is important to follow the standard operating procedures in
inspection to avoid quality problem.

Date Develop:
AUTOMOTIVE October, 2018 Issued by:
WIRING HARNESS Develop by: IWSP TRAINING
ASSEMBLY NC II RESIE S. HIPOLITO CENTER