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Sulfur Handbook PDF
Sulfur Handbook PDF
Sulfur Handbook PDF
I N C O R P O R A T E D
C R E A T I V E S O L U T I O N S T O D A Y
SI I
CUSTOMER FOCUS
SII manufactures and markets the following products: Southern Ionics is committed to building a team of motivated individuals who
can advance the technology of our business, manufacture quality products, and
ALUMINUM CHLORIDE
provide our customers with the service and know-how to maximize the value
of our products. We provide comprehensive technical service and application
POLYALUMINUM CHLORIDE
assistance for our products through our engineering, technical, sales, and R&D
ALUMINUM CHLOROHYDRATE personnel. Southern Ionics’ quality management system is certified to meet
ISO 9001:2000 Standards. Potable water treatment products are NSF certified
ALUMINUM SULFATE SOLUTION for use. Many of our products meet the Food Chemical Codex specifications
and are classified by the FDA as GRAS (Generally Recognized As Safe).
AQUA-CAT™ AQUA AMMONIA
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The solutions range from mildly acidic, as in the case of bisulfite, to slightly basic, in the case of
sodium sulfite and sodium thiosulfate. The pH of these sulfite solutions dictates the existence of
sodium bisulfite and/or sodium sulfite (see Speciation of Sulfurous Acid-Bisulfite-Sulfite vs. pH on
page 21). Sodium thiosulfate on the other hand is more stable and usable at pH levels above 8.
There is a long list of applications where these products are used.
The most significant uses are:
• In chemical reactions as a raw material
• As a reducing agent to destroy active halogen compounds
• As an oxygen scavenger (sulfite and bisulfite)
• As a sulfonating agent for organics
• Acrylic polymerization catalyst component (bisulfite)
• Metals reduction
• Photographic developer compounding
• Pulp and paper production
• Food preservation (bisulfite)
MANUFACTURING PROCESS
While there are a number of potential processes that yield bisulfite, sulfite, and thiosulfate, all
commercial processes react sulfur or sulfur dioxide with alkali in an aqueous solution. Southern
Ionics produces sodium bisulfite by burning elemental sulfur in air to form a gas containing sulfur
dioxide. The combustion gas is cooled and absorbed into an alkaline solution, either caustic soda
or soda ash, to form sodium bisulfite.
Sodium bisulfite is further reacted with caustic soda or soda ash to produce sodium sulfite. By
adding additional sulfur and heat, the sodium sulfite can be converted to sodium thiosulfate solution.
Sodium Sulfite
Solution Heat
REACTOR
Sulfur
SODIUM Loading
FILTER THIOSULFATE
STORAGE
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S A F E T Y
SAFETY
Sodium bisulfite solution is classified as a Hazardous Chemical Class A by DOT standards.
Sodium sulfite solutions and sodium thiosulfate solutions are not regulated by DOT; however, all
three products deserve respect as reactive chemicals in regard to personal safety during handling
and use. Contact with eyes, skin, or mucous membranes can cause severe irritation and even
burns. To avoid irritation, these products should be handled in well-ventilated areas and all
personal protective equipment should be utilized.
Appropriate personal protective equipment, including safety glasses, chemical goggles, rubber
boots, chemical resistant gloves, rubber apron, and face shield should be worn. In the case of
sodium bisulfite, respirators should be worn unless ventilation is adequate to keep concentrations
of sulfur dioxide below exposure standards. Some individuals are highly sensitive to sulfur dioxide
and sulfites. These individuals should not be placed in a situation where they could become
exposed to these products or the vapors from the products. THE MSDS SHOULD BE READ,
UNDERSTOOD, AND FOLLOWED BEFORE HANDLING THESE OR ANY OTHER
CHEMICALS.
FIRST AID
Eyes: Immediately flush eyes with a large amount of water for at least 15 minutes. Get prompt
medical attention.
Skin: If exposed to skin: Wash skin thoroughly with soap and water. Remove contaminated
clothing while continuing to apply water. Get prompt medical attention if irritation persists.
Inhalation: Move victim to fresh air. If breathing is difficult, give oxygen. If breathing has
stopped, start artificial respiration. Get prompt medical attention.
Ingestion: Induce vomiting by giving 2 glasses of water to drink and touching back of subject’s
throat with finger. IMMEDIATELY see a physician. Never give anything by mouth to an
unconscious person. Contact local Poison Control Center. In case of ingestion of sodium
thiosulfate, induce vomiting if gross amounts are swallowed. See MSDS for more information.
FIRE PROTECTION
FLAMMABLE LIMITS EXTINGUISHING MEDIA SPECIAL FIREFIGHTING PROCEDURES
Sodium Bisulfite Non Flammable Use extinguishing media Move containers promptly out of fire zone. If
appropriate for surrounding fire. removal is impossible, cool containers with water
spray. Remain upwind. Avoid breathing noxious
fumes (sulfur dioxide) from fire-exposed material.
Sodium Sulfite Non Flammable Use extinguishing media Wear complete fire service protective equipment,
appropriate for surrounding fire. including full-face piece MSHA/NIOSH approved
self-contained breathing apparatus. Use water to
cool fire-exposed container/structure/protect
personnel. Water or foam may cause frothing, if
product is heated above 93ºC/200ºF.
Sodium Thiosulfate Non Flammable Use extinguishing media For fires involving this material wear SCBA.
appropriate for surrounding fire.
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REACTIVITY
Stability Conditions To Avoid Incompatibility Hazardous Decomposition Products Hazardous Polymerization
Sodium Bisulfite Stable Avoid exposure to Avoid contact Thermal decomposition may yield the Will not occur.
excessive heat. Sulfur with acids and following: sulfur dioxide – toxic
dioxide may be released oxidizing agents. fumes.
if allowed to contact
strong acids or if dried
material is overheated.
Sodium Sulfite Stable Avoid exposure to Liberates sulfur Oxides of sulfur fumes emitted when Will not occur.
excessive heat. Sulfur dioxide in the heated to decomposition
dioxide may be released presence of
if allowed to contact strong acids.
strong acids or if dried
material is overheated.
Sodium Thiosulfate Stable Avoid exposure to Strong Acids If dried material is overheated, sulfur Will not occur.
excessive heat. Sulfur dioxide is given off.
dioxide may be released
if allowed to contact
strong acids or if dried
material is overheated.
TRANSPORTATION REQUIREMENTS
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SODIUM BISULFITE SOLUTION
BULK STORAGE
Bulk storage of sodium bisulfite solution is straightforward; there are four important
considerations addressed here that can have major impact on the successful planning of a storage
system.
TANK CONSTRUCTION
Sodium Bisulfite Solution is corrosive to mild steel, brass, and copper alloys. Premium resin FRP,
316 SS, rubber-lined carbon steel, or polyethylene are all suitable material for sodium bisulfite
storage tanks. Tanks can be of single wall or double wall construction. Local regulations on
containment will determine what is required in a specific situation, but materials such as sodium
bisulfite normally require either double wall construction or some form of containment.
Tank insulation is generally recommended for single walled tanks and even for some double
walled tank installations. Most installations in the south do not require tank heaters. If a heating
system is considered necessary because of the specific product or location, the equipment selected
should avoid prolonged product contact with surfaces heated above 150 degrees F. Some type
of recirculation is generally adequate in preventing such situations.
A schematic of a typical sodium bisulfite storage tank is shown on the next page. Southern Ionics
personnel are available for consultation and to answer specific questions.
STORAGE TEMPERATURE
Sodium Bisulfite Solution is sensitive to storage temperatures. The product is shipped at about
90 degrees F. The recommended storage temperature is 60 to 95 degrees F. Forty-percent (40%)
sodium bisulfite will begin to crystallize at approximately 43 degrees F. Care must be taken to
prevent the 40% product from falling to this level or below. Tank insulation is generally sufficient
to do this, but if material is stored for long periods during cold weather, heating of the product could
be required. In any event, if heating is required, isolated temperatures above 150 degrees and bulk
temperatures above 100 degrees F should be avoided. 9
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STORAGE AND HANDLING
Southern Ionics has experience with customers with tanks in many different locations and can
make recommendations consistent with your particular area. Please contact your Southern Ionics
technical/sales representative if you have questions or need additional information.
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SODIUM SULFITE & SODIUM THIOSULFATE
Bulk storage of sodium sulfite and sodium thiosulfate solutions is simple and straightforward.
The following considerations can have a major impact on the successful planning of a storage
system.
TANK CONSTRUCTION
Neither sodium sulfite solution nor sodium thiosulfate is corrosive to mild steel. However, we
recommend polyethylene, premium resin FRP, 316 SS to minimize the pickup of iron that would
happen to some degree with mild steel. Aluminum, copper, brass, or zinc fittings will be attacked
by the alkalinity in sulfite and thiosulfate solutions, and their use should be avoided. Tanks can be
of single wall or double wall construction. Local regulations on containment will determine what
is required in a specific situation. Since these materials are not considered hazardous, regulations
are generally less strict than with sodium bisulfite, but local regulations and/or company
standards should be consulted.
Tank insulation is generally recommended for single walled tanks and even for some double
walled tank installations for sodium sulfite solutions. Sodium thiosulfate tanks may or may not
require insulation since the crystallization temperature is lower for this product. Most
installations in the South do not require tank heaters for either product. If a heating system is
considered necessary because of the specific product or location, the equipment selected should
avoid prolonged product contact with surfaces heated above 180 degrees F. Some type of re-
circulation is generally adequate in preventing such situations.
A schematic of a typical tank installation for sodium sulfite and sodium thiosulfate storage tank is
shown on the next page. The schematics are similar to sodium bisulfite, but no vent scrubber is
required. Neither of these products have sulfur dioxide in the vapor above the solutions.
Southern Ionics personnel are available for consultation and to answer specific questions.
STORAGE TEMPERATURE
Sodium sulfite solution and, to a lesser degree, sodium thiosulfate solutions are sensitive to
storage temperatures. The products are shipped at between 90 and 140 degrees F. The
recommended storage temperature range for these products is 60 to 80 degrees F, but
temperatures as high as 150 degrees are not a problem for the product.
Fifteen percent (15%) sodium sulfite will crystallize at approximately 40 degrees F. Care must be
taken to prevent the fifteen percent (15%) product from falling to this level or below. Thirty
percent (30%) sodium thiosulfate will crystallize at about 14 degrees F. Tank insulation is
generally sufficient to deal with ambient temperatures in the South, but, if material is stored for
long periods during cold weather, heating of the product could be required. In any event, if
heating is required, isolated temperatures above 180 degrees and bulk temperatures above 150
degrees F should be avoided.
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STORAGE AND DELIVERY
Southern Ionics has experience with customers with tanks in many different locations and can
make recommendations consistent with your particular area. Please contact your Southern Ionics
technical/sales representative if you have questions or need additional information.
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EQUIPMENT SUPPLIERS
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The specific gravity of these reducing agents is not a dependable indication of concentration. Impurities such as sodium sulfate can vary and cause variations
in the specific gravity of solutions. The specific gravity information given here is typical of that expected based on concentration but is provided as a means
of roughly determining the relationship between volume and weight of the solutions. It can also be used to make rough dilutions of concentrated solutions.
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S TA B I L I T Y O F S O D I U M B I S U L F I T E S O L U T I O N S
Sodium bisulfite solutions (SBS) will react with oxygen during storage, resulting in a reduction
in the sodium bisulfite assay, an increase in the level of sulfates, and a decrease in pH. The graph
below shows the change in bisulfite assay (%NaHSO3) as a function of time for a drum of 40%
sodium bisulfite solution stored under ambient conditions. The drum was substantially full and
vented to the atmosphere. The particular situation described here represents less than ideal
storage conditions but does provide some useful information about the decomposition of SBS.
As can be seen, after 138 days storage, the %NaHSO3 decreased from 39.1% to 37.6%. The
%Na2SO4 increased from 0.65% to 1.99%, and the pH decreased from 4.6 to 3.3.
Our experiences suggest that SBS in storage containers closed (or significantly closed) to the
atmosphere and at recommended storage temperatures can be stored for six (6) months with little
or no decomposition. If not sure of how closed to the atmosphere a particular SBS storage
container is, it is recommended that assay, pH, and sulfate levels be checked every 4 to 6 weeks
to determine suitability for a particular use. For proper storage conditions, consult the storage and
handling section of this handbook.
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Research facilities explore
products and applications for
SII customers.
HOW TO ORDER:
To place an order, obtain samples, prices, and/or technical information from any location in
the continental United States, call Customer Service toll free: 800/953-3585 or use Customer
Service Fax: 800/953-3588.
Baton Rouge LA * **
201 Commerce Street Port Allen, LA *
P.O. Drawer 1217 Calhoun, TN * **
Chickasaw (Mobile), AL * **
West Point, Mississippi 39773 Columbus, MS (Barge Terminal)
Telephone: 662/494-3055 Westlake, LA * **
Midlothian, TX (Transloading)
Fax: 662/494-2828 Pasadena, TX * **
E-Mail: info@southernionics.com Terrell, TX **
Tuscaloosa, AL * * ISO 9001:2000 Certified
Website: www.southernionics.com West Point, MS * ** ** NSF International Certified
Southern Ionics
I N C O R P O R A T E D