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Akışkanlar Mek.
Akışkanlar Mek.
Of
Machine Design
I.C. Engine Parts
Prepared By
Brij Bhooshan
Asst. Professor
B. S. A. College of Engg. And Technology
Mathura, Uttar Pradesh, (India)
Supported By:
Purvi Bhooshan
Please welcome for any correction or misprint in the entire manuscript and your
valuable suggestions kindly mail us brijrbedu@gmail.com.
1. An automobile engine has a bore of 150 mm and stroke of 150 mm. It is expected
that the engine would develop a maximum pressure of 32.0 kg/cm2 and the engine
would run at a speed of 1100 r.p.m. The connecting rod length to crank radius ratio
is 5.0. Find the dimensions of the I-section connecting rod to be used for a safety
factor of 8 and made of medium carbon steel. The I-section cross-section be taken
as 6t x 4t, where t = flange and wed thickness. Assume that the yield strength of
steel is 3500 kg/cm2 and E = 2.0 x 106 kg/cm2.
Weight of the reciprocating parts of the engine = 0.03 kg/cm2 of piston area. Any
data not given-can be assumed suitably.
2. An equal angle section 100 mm × 100 mm × 8 mm is welded to a gusset plate to
serve as a tension member. Calculate the minimum amount of overlapping by the
angle section on the gusset plate with a view to limit the induced stress to 100
mega pascal in the angle section when only the side welds are used. The effective
area of angle may be taken as the area of the connected leg plus half the area of the
unconnected leg. The safe stress in the weld is 90 mega pascal and the shock factor
is 1.5.
3. Data given below refer to a single cylinder 4-stroke I.C. engine.
Find the suitable dimensions of cross-section of the connecting rod under gas load
and check the design under inertia load due to the self-weight of the connecting rod
OR find the suitable dimensions of crank web of a centre crank for the engine.
combustion.
(7) Calorific value of fuel = 42 MJ/kg
Assume that the piston is made of aluminum alloy with thermal conductivity 1600
J/sm2 ° c/mm and allowed temperature difference is 111 °C.
9. Design a connecting rod for a four stroke petrol engine with the following data:
Piston dia = 0.10 m;
stroke = 0.14 m;
Length of connecting rod (centre to centre) = 0.315 m.
Wt. of reciprocating parts = 18.2 N
speed = 1500 rpm
Compression ratio = 4:1
Max. explosion pressure = 2.45 Mpa.
10. Design a centre crank for a double acting steam engine running at 150 rpm with a
stroke of 0.35 m. The overhung flywheel weights 22.70 kN and the connecting rod
force 'F' at dead centre is 45.40 kN. The engine is vertical.
11. Determine the diameter of the piston rod for a steam cylinder 1.50 m in diameter,
in which the greatest difference of pressure on the two sides of the piston is 0.2 M
Pa. Length of the rod is 2.8 m. Factor of safety is 8.
12. Determine the cross section of I section connecting rod for a single cylinder IC
engine.
Following data are provided for the engine:
(1) Piston diameter = 100 mm
(2) mass of reciprocating parts = 2.25 kg
(3) length of connecting rod = 300 mm
(4) stroke length = 125 mm
(5) speed = 1500 rpm
(6) maximum explosion pressure = 3.5N/mm2
(7) factor of safety =7
(8) density of rod material = 8000 kg/m3
(9) yield stress in compression = 330 MPa
Assume width of section as 4t and depth as 5t, where t is the web thickness of I
section.
13. A cast iron piston tor single acting tour stroke engine for the following
applications:
(1) Cyliner bore = 100 mm
(2) Stroke = 120 mm
(3) maximum gas pressure = 5 N/mm2
(4) break mean effective pressure = 0.65 N/mm2
(5) fuel consumption = 0.227 kg/k W/h
(6) Speed = 2200 rpm
Find the suitable thickness of the piston head. Thermal conductivity for cast Iron is
460 J/s m2 °c/m and allowable temperature difference is 222°C.
14. Design a connecting road for 4 stroke petrol engine, with the following data:
Piston diameter = 0.10 m
stroke length = 0.15 m
Length of connecting rod (centre to centre) = 0.30 m
Weight of reciprocating parts = 20 N