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Mete 126
Mete 126
Mete 126
deflected
- Method of wet concentration in which - Larger particles less influenced by pulp flow
separation is effected by utilizing the difference steam lines and more likely to collide with a
in physico-chemical properties if particles of bubble
various minerals.
Attachment
Separation made possible by attaching a mineral to a
bubble, letting it float above the bulk phase, leaving the - Hydrophilic particle breaks through the water
other ‘unwanted’ mineral submerged. film on the bubble and attaches
- Hydrophobic particle slides along the bubble to
Types: the bottom, then falls off.
Base on process Contact Time
1. Direct flotation – froth product is the - Time it takes a particle to slide around a bubble
concentrate
2. Reverse flotation – froth product is the tailings Induction Time
- Air-water (Gas-Liquid)
- Mineral-water (Solid-Liquid)
- Air-mineral (Gas-Solid)
Surface Chemistry
Collision
Other Reagents
pH Modifiers
ACIDS BASES
Sulphuric Acid Soda Ash
Hydrofluoric Acid Sodium Hydroxide
Sulphur Dioxide Lime
Activators
Mechanisms of Adsoprtion: -modify the mineral surface which cause
a. Ion exchange – ex. Xanthate ions may a particular mineral to float with a
adsorb onto a particle by replacing collector when it would otherwise not
sulphate ions on the surface float
b. Electrochemical reaction – transfer of
electrons from one substance to another Depressants
Detachment:
Flotation Stages
1. Rougher
-to provide sufficient retention time to achieve
target recovery
-eliminated large portion of unwanted material
as tailings, greatly reducing volume of slurry
reporting to next stages
Holdup:
-volume of air per unit volume
2. Cleaner
-typical air holdup: 5-25% of cell volume
-to produce target grade
-eliminating entrained particles recovered in the
rougher and exploiting differences in flotation
rates between high grade particles and locked
middlings
3. Scavenger
-to remove as much of the remaining valuable
mineral as possible and produce a final tailing
Flotation Flowsheet
Impediments to Flotation
1. Liberation
4. Conditioning -inadequate liberation results in the recovery of
-preparation done one pulp prior to separation gangue to the concentrate a well as the loss of
-leads to lessening of retention time in flotation valuable mineral to the tailings
cell
-requires agitation in the cell 2. Ions in Water
- Presence of unwanted ions can lead to
5. Regrinding unwanted activation or depression of particle
-to liberate middling particles concentrated in 3. Surface oxidation
certain flotation streams and to create clean, -can alter flotation response of particle
fresh surfaces -when excessively oxidized, reaction products
are generally hydrophilic and prevent flotation
6. Classification
- 4. Precipitates on Surfaces
-often hydrophilic
7. Thickening -prevent the collector from reaching the surface
-to control the percent solid ahead of some units of the particle
in the circuit
-to remove excess soluble species such as metal 5. Coagulation
ions in the water -if two particles have opposite charges, there is
tendency for them to come together, or
coagulate
Residence Time and Distribution -can alter characteristics and flotation response
Residence Time
6. Temperature
- The longer particles spend in flotation cells, the -change in temperature can alter the density and
more likely they are to float viscosity of pulp
- Calculated by dividing the system volume by Solubility of mot species is dependent in
volumetric flow rate through the system temperature as the rates of reactions such as
oxidation and collector adsorption
7. Contamination
-petroleum can act as collectors and cause
unwanted material to float
-wood chips adsorb reagents, foul screens and
plug sampling lines
9. Mineralogy
- Important factor on determining how easy or
difficult it will be to recover valuable minerals
Cu-Pb-Zn CIRCUIT
DEWATERING
Purposes:
Classification
Types of Sedimentation:
o Sedimentation
o Filtration a. Gravity Sedimentation (thickening)
o Thermal drying -most widely applied dewatering technique
in mineral processing
-relatively cheap and high-capacity process
Sedimentation b. Centrifugal Sedimentation
-regarded as an extension of gravity
- Rapid settling of solid particles in a liquid separation
produces a clarified liquid which can be -settling rates of particles are increased
decanted, leaving a thickened slurry, which may under influence of centrifugal force
require further dewatering filtrations
- Very fine particles settle extremely slowly by Gravity Sedimentation
gravity alone, centrifugal sedimentation may be
- Thickened underflow solids move continually
performed or may be agglomerated
downward to an annular trench at the center
o Coagulation
- Clarified liquid moves upward and radially
o Flocculation
outwards
- Arms “rake” the solids
b. Flocculation
-Flocculants are long-chain organic
polymers
-carry multiple monomers with attached
electrolytes that adsorbs to the
oppositely-charged particles
- “Bridging” to occur: electrolyte end
must be strongly adsorbed
-many inter-particle bridges, get linked
together, forming floc (a mass of
particles linked together by flocculants)
o Disc filters
-perforated discs rotate through
a thorough of slurry
-discharge is by pulsating air
Filtration blow/scraper
- process of separating solids from liquid by means
of a porous medium which retains the solid but
allows the liquid to pass
Types of Filter:
a. pressure filters
-consists of alternately arranged plates
and frames pressed by screw or
Thermal Drying
hydraulic piston
-filter cloth: fitted in between plates - Long sloping cylindrical shell
- Filter presses are the most frequently - Hot gases or air is fed either parallel flow or
used type of pressure filter counter-current
-slurry: fed by continuous channel at the
corners of plates
-Clarified liquid: removed the same way
as the other end
-cake: washed when filter is full, prior to
discharge
b. vacuum filters
-incorporate filter media supported on
drainage system, beneath which the
pressure is reduced by connection to a
vacuum
Types:
o Rotary Drum Filters
-filter drum rotates horizontally
while partially submerged in
slurry
-suction is delivered from the
inside of drum, discharged is at
the end of rotation
2. Downstream Method
- As dam wall is raised, the centerline shifts
downstream and the dam remains founded on
coarse tailings
Construction:
Advantage:
a. Starter dam should be capable of passing
a. Well-suited to conditions where large volumes
seepage water and downstream portion should
of water may be stored along tailings solids
be resistant to piping
b. Safer dams in terms of static and seismic loading
b. Deposition develops dike and wide beach area
composed of coarse material. The beach Disadvantage:
becomes the foundation of the next dike
a. Large amount of and required to raise the dam
c. Dikes can be built with borrow fill, or beach sand
wall
tailings can be excavated from the beach and
b. Cover relatively large area
placed by either dragline or bulldozer
Advantage:
Disadvantage: