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  • DCD Calculation Checklist

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    Pratik Pandey
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    This document provides a checklist for calculating die casting dies, including determining the tonnage required, optimal gate location and number, overflow position and weight, runner dimensions and weight ratios, plunger diameter and velocity, and fill ratio to achieve high quality die casts. Key factors are selecting the minimum number of gates, setting the gate to runner area ratios between 1:2 to 2:5 for sub runners and 1:3 for main runners, and achieving an ideal fill ratio of 25-35%.

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    it will help to avoid mistakes in die casting die of HPDC

    Original Title

    Dcd Calculation Checklist

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    This document provides a checklist for calculating die casting dies, including determining the tonnage required, optimal gate location and number, overflow position and weight, runner dimensions and weight ratios, plunger diameter and velocity, and fill ratio to achieve high quality die casts. Key factors are selecting the minimum number of gates, setting the gate to runner area ratios between 1:2 to 2:5 for sub runners and 1:3 for main runners, and achieving an ideal fill ratio of 25-35%.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
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    12 views1 page

    DCD Calculation Checklist

    Uploaded by

    Pratik Pandey
    This document provides a checklist for calculating die casting dies, including determining the tonnage required, optimal gate location and number, overflow position and weight, runner dimensions and weight ratios, plunger diameter and velocity, and fill ratio to achieve high quality die casts. Key factors are selecting the minimum number of gates, setting the gate to runner area ratios between 1:2 to 2:5 for sub runners and 1:3 for main runners, and achieving an ideal fill ratio of 25-35%.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as doc, pdf, or txt
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    DIE CASTING DIE CALCULATION

    CHECKLIST

    1. Tonnage.
    2. Gate location.
    3. Number of gate (should be minimum).
    4. Overflow position and quantity.
    5. Gate velocity (gate area).
    6. Ratio of gate area to sub runner area = 1:2 ~ 2:5.
    7. Ratio of gate area to main runner area = 1:3.
    8. Main runner area=sub runner area+10%.
    9. Runner depth = 5~8 times of the gate depth.
    10. Overflow weight =10 to 15 % of component wt.
    11. Runner weight =20 to 30 % of component wt.
    12. Plunger dia.
    13. Ideal Fill ratio =25 ~35%.
    14. Plunger velocity= maximum 1.5 to 2.0 m/s.
    15. Overflow position and quantity.

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