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    Corrective Action: Page 1 of 1

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    Chiranjivi Pandey
    This document outlines a corrective action plan to address issues with non-product defects (NPD) occurring at high rates in larger diameter pipes. The root cause was determined to be excess mould powder running down into the socket portion of inclined moulds during initial slow spinning. The corrective action plan proposes achieving faster mould spinning speeds and better mould maintenance to prevent excess powder build up. The plan assigns responsibilities and target dates but does not yet provide results or verification of effectiveness.

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    Corrective Action: Page 1 of 1

    Uploaded by

    Chiranjivi Pandey
    9 views1 page
    This document outlines a corrective action plan to address issues with non-product defects (NPD) occurring at high rates in larger diameter pipes. The root cause was determined to be excess mould powder running down into the socket portion of inclined moulds during initial slow spinning. The corrective action plan proposes achieving faster mould spinning speeds and better mould maintenance to prevent excess powder build up. The plan assigns responsibilities and target dates but does not yet provide results or verification of effectiveness.

    Original Description:

    Corrective Action for NPD

    Original Title

    CAPA - NPD

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    This document outlines a corrective action plan to address issues with non-product defects (NPD) occurring at high rates in larger diameter pipes. The root cause was determined to be excess mould powder running down into the socket portion of inclined moulds during initial slow spinning. The corrective action plan proposes achieving faster mould spinning speeds and better mould maintenance to prevent excess powder build up. The plan assigns responsibilities and target dates but does not yet provide results or verification of effectiveness.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
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    Download as doc, pdf, or txt
    9 views1 page

    Corrective Action: Page 1 of 1

    Uploaded by

    Chiranjivi Pandey
    This document outlines a corrective action plan to address issues with non-product defects (NPD) occurring at high rates in larger diameter pipes. The root cause was determined to be excess mould powder running down into the socket portion of inclined moulds during initial slow spinning. The corrective action plan proposes achieving faster mould spinning speeds and better mould maintenance to prevent excess powder build up. The plan assigns responsibilities and target dates but does not yet provide results or verification of effectiveness.

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    of 1

    ESL/QMS/XXX/FRM/019

    Rev.01 Date 01.12.2013

    CORRECTIVE ACTION
    A. Source of corrective action : Initiated by : Quality
    Customer complaints/Audit observation/Self-assessment
    for improvement/Complaints from external interested parties Date : 02.02.2018

    B. Nature of complaints/non-conformance/problem
    NPD problem too high in bigger dia pipes. 51.78% of total HUP MT got HUP for NPD; and, 5.20% of total HUP MT got
    HUP TO REJ for NPD.

    C. Investigation on cause of non-conformance/problem (to attach Root cause analysis)


    Based on our long observation of this defect – NPD - in bigger dia pipes, it seems that mould powder which runs
    down towards the socket portion in the inclined mould during the initial slow spinning of the mould is the reason
    behind the problem. NPD occurs more frequently when we use excess mould powder to overcome problems like
    hard extraction in “netting” moulds, drawn/lacy drawn defects.

    D. Proposed corrective action with target dates and responsibility

    Corrective action Plan Responsibility Target date

    1. If possible, we should achieve a relatively faster pick-up of the full


    spinning speed of the mould.
    2. As a preventive measure, we should maintain moulds in good health
    by proper preparation & use.

    E. Effectiveness of corrective action

    Corrective action taken Dates Results achieved

    Effectiveness verified Name & Signature Date

    F. Standardization and document change

    Document / File reference : Authorised by Date


    Page 1 of 1

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