Bajaj Electricals Ltd.

First Piece Approval check sheet for Motor Assembly:

Date

1 Shaft Pressing Acceptane Criteria

Visual: Lamination fitment loose, open,

a)
Staggered, bend, burr,

b) Stack Height As per Model

c) Stack Distance From shaft bottom As per Model

2 Commutator Pressing

a) Visual: Commutator crack, hook bend, No crack

b) Allignment of commutator w.r.t. rotor slot Should be alligned

c) Commutator distance from shaft bottom As per model

3 Armature Winding

Visual: No loose, hook missing, wire cut

a)
,insulation paper fold.

b) Winding Resistance As per model

c) Number of Turns. As per model

d) H.V. testing Withstood1.5kV

4 Hot Stacking

Check for Proper Hook welding,segment

a)
over heat / burn,

b) Continuity of segments
5 Varnishing

Hardning of Armature coil surface,

a)

b) Varnish retention in armature. As per Model

6 Commutator Turning

a) Surface finish

b) Run out of commutator w.r.t.shaft OD No run out

c) Commutator OD after turning 25+/-0/0.2mm

7 Surge Testing

a) Surge test Pass surge test.

Sign: Checked By
Bajaj Electricals Ltd.
First Piece Approval check sheet for MG/JMG/FP assembly.

Model Name

Date

1 FRL Pneumatic pressure As per specified

2 Main Unit Asembly Acceptance Criteria

a) Visual: printing defect, moulding defect,
free from defect
colour
No Loose fitment
Switch Fitment

3 Final Inspection

a) Visual: Cleaning, moulding defect. free from defect

b) Jar cleaning, scratches, dent. free from defect

c) Jar fitment Loose/tight

d) Jar lid fitment Loose/Tight

e) Unit Noise No Abnormal Noise

f) Jar noise No Abnormal Noise

Sign: Checked By
Bajaj Electricals Ltd.

First Piece Approval check sheet for Jar Assembly:

Date

Model

Type of Jar

1 Bush Pressing Acceptane Criteria

a) Pneumatic Pressure As per specified

b) Straight & tight Bush fitment No tilt & loose fitment

2 Jar Base & Jar Assembly

Riviting Machine Hydraulic

a) As per specified
Pressure

b) Size of Rivit As per Model

c) Handle Position As per specified 90°

d) Brass Nut As per Model

e) Jumbo Gasket As per Model

Blade & Spindle Sub

3
Assembly

a) Type of Blade As per Model

b) Pneumatic Torque As per specified

4 Blade assembly with Jar

a) Washer Setup As per Model

Max 2.5mm for Chutney Jar

b) Blade Gap
Max 4.5mm for Dry/wet Jar

c) Vertical Play Not more that 0.5mm

d) Engagement 60-90%

5 Jar Testing

Jar Base Fitment with

a) As per reference sample
Adopter

Inspected By: