Kseb Tender Specs

KERALA STATE ELECTRICITY BOARD LTD.
(Incorporated under the Indian Companies Act,1956)
RMU WORKS OF KUTTIYADI (3x25 MW)

HYDRO ELECTRIC PROJECT
e-TENDER No.: CEPED/04/2017-18
VOLUME – 4
SCHEDULE OF PRICES
AND
TECHNICAL PARTICULARS
Office of the Chief Engineer

(Projects – Electrical Designs), #201,
Vydyuthi Bhavanam, Pattom P.O.
Thiruvananthapuram,
Pin – 695 004
Kerala State, India
Phone: +91 471 2555030
Fax: +91 471 2447672 BHUVANENDRA PRASAD T R
e-mail: ceped@kseb.in CHIEF ENGINEER
ceprojects@ksebnet.com (Projects-Electrical Designs)
KERALA STATE ELECTRICITY BOARD LTD.
(Incorporated under the Indian Companies Act,1956)
VOLUME – 4
SCHEDULE OF PRICES
AND
TECHNICAL PARTICULARS
CERTIFICATE
Certified that this ‘Schedule of Prices and Technical Particulars' Document for the
Execution of Electromechanical works for Kuttiyadi 3 × 25 MW HEP RMU Works contains
serially numbered pages from 1 to 51
Office of the Chief Engineer

(Projects – Electrical Designs), #201,
Vydyuthi Bhavanam, Pattom P.O.
Thiruvananthapuram,
Pin – 695 004
Kerala State, India
Phone: +91 471 2555030
Fax: +91 471 2447672 BHUVANENDRA PRASAD T R
e-mail: ceped@kseb.in CHIEF ENGINEER
ceprojects@ksebnet.com (Projects-Electrical Designs)
Table of Contents
1 SECTION – 1 SCHEDULE OF PRICES...........................................................................1
1.1 General......................................................................................................................1
1.1.1 Instructions for Completing the Schedules........................................................1
1.1.2 Terms of Payment for E & M equipment............................................................3
2 SECTION – II SCHEDULE OF TECHNICAL PARTICULARS..........................................5
2.1 Schedule-B1 Guaranteed Performance Figures.......................................................5
2.1.1 Turbine................................................................................................................5
2.1.2 Generator...........................................................................................................5
3 SECTION – III GURANTEED TECHNICAL PARTICULARS............................................7
3.1 Schedule-B2 Guaranteed Technical Particulars........................................................7
3.1.1 Turbine................................................................................................................7
3.1.2 Generator.........................................................................................................17
3.1.3 Protection and Local Control............................................................................39
E & M Equipment Price Schedule & GTP
1 SECTION – 1 SCHEDULE OF PRICES
1.1 General
1.1.1 Instructions for Completing the Schedules

1 This Schedule comprises typical forms for completion by the Bidder.
◦ The first form, BoQ1 sheet of the BoQ document (xls - Excel format) shall be
used for quoting the price for the design, planning, engineering, manufacture
and supply of equipment.
◦ The prices for Erection, Testing and Commissioning of the equipment shall
be quoted in the second form, BoQ2 sheet of the BoQ document (xls - Excel
format).
◦ The bidders shall indicate the rates of all taxes and duties such as Goods
and Services Tax (GST) and any other taxes in the relevant BoQ sheet as
required in Clause 4.1 of Part 4 of Conditions of Bid and Contract.
◦ The rates of different taxes & levies considered shall be mentioned by the
bidder.
1.1 Bidders shall quote for the entire package on a single source responsibility
basis on the following lines:
1.1.1 Plant & equipment, materials and other components to be supplied from
abroad shall be quoted on CIF (Indian Port) price basis in Indian Rupees
only. Bidder shall also quote the corresponding FOB Price. The cost towards
customs duty, port clearance, handling at port, inland transportation and
inland transit insurance for delivery to the project site shall be quoted
separately in Indian Rupees.
1.1.2 All other plant & equipment, materials etc... manufactured / fabricated in
India shall be quoted on ex-works price basis (including packing & forwarding
charges) in Indian Rupees and the cost towards inland transportation and
Projects Electrical Designs Bid Document - Volume-4 Page 1

inland transit insurance shall be quoted separately in Indian Rupees.
1.1.3 The price of services for supervision, erection, testing and commissioning
etc... shall be quoted as an independent item in Indian Rupees.
1.2 The bidders shall quote their prices in the same format given in the BoQ1
and BoQ2 sheets of BoQ document and no other formats devised by the
contractor will be accepted. The split up details of the taxes and duties shall
be submitted by the Bidder separately.
1.3 The rates of different taxes and duties considered shall be mentioned by the
bidder clearly. The KSEBL will deduct all applicable taxes and duties from the
contractor’s bill and remit the same to the concerned authorities.
1.4 Service Tax, if payable on freight charges will be to the supplier's account.
However documentary proof of having paid service tax shall be produced
along with the invoice.
1.5 The Bidder shall submit the split up details of the taxes and duties separately.
1.6 The quantity mentioned for each item is only an estimate and the bidder shall
have to supply the actual quantity as per requirement within the overall
quoted rate. However, if the actual quantity is less than the estimate quantity,
payment shall be effected only for the actual quantity based on the unit rate.
1.7 Mandatory Spares: All spares required during the Defects liability period,
needs to be compulsorily provide by the Contractor and the priced list
(Volume-4 Annexure-1 Mandatory Spares) and a list with same items but
without price (Volume-3 Annexure-1 Mandatory Spares) also is to be
provided by the Contractor. It also needs to be specified that any spare other
than that specified in the list is necessitated during the defects liability period,
the same will be deemed to have been included in the mandatory list and will
have to be provided free of cost by the Contractor.
1.8 Recommended Spares: The Contractor shall provide a priced list of spares
(Volume-4 Annexure-2 Recommended Spares) with unit rates that may be
required for a two year period after the defects liability period. The Contractor
shall also provide a list with same items but without price (Volume-3

Annexure-2 Recommended Spares). Based on the list, KSEBL may issue

separate order for the needed spares, based on the rates quoted by the
Contractor.
1.9 Other items, if any, that are not specifically indicated in the BoQ Document
on sheets BoQ1 and BoQ2, and the bidder wishes to be included in the BoQ
document, may be included in the “Any Other items” head, but the detailed
priced list is to be provided using the Annexures “Volume-4 Annexure-3
Other Items – Supply” and “Volume-4 Annexure-4 Other Items – Service”,
keeping the Grand Total Amount tally with Amount column of BoQ1 and
BoQ2 sheets respectively. The Contractor should also provide corresponding
list of items above but without price using the Annexures “Volume-3
Annexure-3 Other Items – Supply” and “Volume-3 Annexure-4 Other Items –
Service”.
1.10 The last sheet of the BoQ document, (BoQ3 sheet) is the consolidation of
sheets BoQ1(Supply) & BoQ2(Service). Bidder shall fill only the Name of the
Bidder column and Quantity column. The Quantity column for quantity entry of
this sheet shall be filled as “1” (one) as this rate in no way affect the quoted price
of any of the items. This entry is for the sake of validation to be successful. The
two items in BoQ3 sheet namely Supply ( BoQ1) and Service (BoQ2) are taken
from the extract of respective sheets. The total amount column of this sheet
(BoQ3) shows the quoted price (Supply + Service) by the bidder.
1.1.2 Terms of Payment for E & M equipment
The terms of payment for the supply and services of hydro-mechanical and electro-
mechanical equipment will be as follows:
For Supply:
a) 80% of the FOR value of materials together with 100% value of taxes &
duties (including statutory variations) and freight and insurance shall be paid
on prorata basis against receipt of materials at site as certified by the
concerned Engineer-in-charge.
b) 20% of the FOR value of materials shall be paid unit-wise on completion of
erection, testing and commissioning of each unit to the satisfaction of the

engineer in charge after clearing of all punch points, if any.

For Services:
a) 80% of the erection charges together with taxes and duties (including
statutory variations) prescribed for each item shall be paid on prorata basis
on completion of erection works of such item.
b) Balance 20% of the erection charges shall be paid unit wise on completion of
erection, testing and commissioning of each unit to the satisfaction of the
engineer in charge after clearing of all punch points, if any.

2 SECTION – II SCHEDULE OF TECHNICAL PARTICULARS
2.1 Schedule-B1 Guaranteed Performance Figures

This schedule provides the guaranteed performance values for the turbine
generator units and also for all the auxiliary equipment and system, including
contract price adjustments for failure to meet the guaranteed values. The contents
comprise a series of schedules to be completed by the bidder separately for each
unit, as follows. The bidder shall fill in the values at each percentages of load
mentioned and shall calculate and furnish the weighted average efficiency.
2.1.1 Turbine
Output, efficiency and discharge at the net effective head: 640 m
% of Load
Items
110 100 90 80 70 60
Output
(MW)
Efficiency
(%)
Discharge
(m3/sec)
Weighted Average Efficiency at 0.9pf: %.
For every short fall of 0.1% in weighted average efficiency after taking into account
IEC tolerance, a penalty of 0.5% of ex-works contract price on pro-rata basis for
each of the turbine having short fall will be levied. If the shortfall is 2% or more, the
turbine will be rejected.
For the purpose of comparison of tenders, the quoted price shall be equalised for
the shortage in weighted average efficiency at the rate of 0.5% of the ex-works
Contract Price for each 0.1% shortfall in efficiency.
2.1.2 Generator
Efficiency of the generator at rated voltage and frequency at 75°C:

% Load 0.9 pf upf

110 % %
100 % %
90 % %
80 % %
70 % %
60 % %
Weighted Average Efficiency at 0.9 pf: %.
For every shortfall of 0.1% in weighted average efficiency after taking into account
IEC tolerance, a penalty of 0.5% of ex-works Contract price on pro-rata basis for
each of the generator having shortfall will be levied. If the shortfall is 2% or more,
the generator will be rejected.
For the purpose of comparison of tenders, the quoted price shall be equalised for
the shortage in weighted average efficiency at the rate of 0.5% of the ex-works
Contract Price for each 0.1% shortfall in efficiency.
Note: These instructions shall be re-written and converted to a set of "Notes" and to
be included in the schedule which shall form part of the Contract, if any, is awarded.

3 SECTION – III GURANTEED TECHNICAL PARTICULARS
3.1 Schedule-B2 Guaranteed Technical Particulars

The name of manufacturer, address and country of manufacture shall be specified
for all equipment. The following minimum particulars of equipment shall be
furnished by the bidder separately for each unit.
3.1.1 Turbine
Sl. Item Description Particulars
No.
1. Make of the main turbine parts
Whether bidder is using a previous model

test on a similar turbine and if so has
2.
submitted the test report along with his
tender.
3.
a Output, efficiency and discharge at net effective head of 640 m
Items % Load
110 100 90 80 70 60
Output
(MW)
Efficiency
(%)
Discharge
(m³/sec)
Continuous overload capacity expressed

b
as a percentage of rated output
4. Point of best efficiency
Performance curve (Hill Diagram)

5. Please Select
attached?
6. Weighted average efficiency


No.
7. Speed
a Specific speed
b Rated speed
Direction of rotation when viewed from

c Please Select
Non-drive end
d Maximum runaway speed
e Steady state runaway speed
Duration for which the turbine can run

f
safely at runaway speed
8.
Momentary rise in speed on suddenly reducing the load to zero from different
a
values expressed as a percentage of rated speed (not exceeding)
Sl. No Item Description Particulars
1. Full load %
2. ¾ Full load %
3. ½ Full load %
4. ¼ Full load %
b Time of Gate / Nozzle closure for the above regulation

1. Full load rejection Sec
2. ¾ Full load rejection Sec
3. ½ Full load rejection Sec
4. ¼ Full load rejection Sec
9.
Momentary drop in speed on increasing load from zero to different values
a expressed as a percentage of rated speed


No.
1. Full load %
2. ¾ Full load %
3. ½ Full load %
4. ¼ Full load %
When 60 % load is applied
5. suddenly and balance in five %
seconds
b Time of Gate / Nozzle opening for the above regulation

No
1. Full load Sec
2. ¾ Full load Sec
3. ½ Full load Sec
4. ¼ Full load Sec
Maximum water hammer pressure Tm2

10.
Whether a hydraulic gradient drawing is
Please Select
11. furnished ?
Flywheel effect required and available for
regulation as above with supporting Please Select
12.
Calculations attached?
No
1. For the entire generating unit kgm²
Contribution from the turbine
2. kgm²
rotating parts
3. From matching generator parts kgm²


No.
Load on thrust bearing

13.

No
1. Due to turbine rotating parts kg
2. Due to maximum hydraulic thrust kg
3. Total originating from the turbine kg
14.
Cavitation guarantee per 1000 hours of
a Less than kg
operation
b Elevation of centre line of runner
Maximum noise level at various places /

dB
15. locations
Factor of safety
16.
Guaranteed minimum factor of safety
a under worst conditions based on yield
point of the material
Name and location of the part having the

b
factor of safety in (a) above
Principal stresses in the materials used

17.
Heaviest and largest items

18.
Name and mass of the heaviest piece of

a
equipment for shipment
Name and dimension of the largest piece

b
for transport
c Heaviest assembly to be lifted by crane


No.
Runner
19.
a Material
b Discharge diameter
c Inlet diameter
d Number of buckets
Shaft
20.
a Material
b Diameter
c Flange diameter
Shaft Sealing
21.
a Type
b Diameter of shaft sealing
c Cooling water required
Guide Bearing
22.
a Type
b Number of pads and size
c Material of bearing pads
d Bearing Diameter
Cooling water required (Quantity and

e
pressure)
f Height of bearing


No.
g Normal working temperature of bearing
h Maximum temperature of bearing
i Grade of oil and quantity
Main Inlet Valve with outlet and inlet pipes

23.
a Type
b Normal diameter
c Diameter of servomotor
d Stroke of servomotor
e Design head
f Leakage when valve is fully closed

Number of piezo-meter tapping and
g
gauges
h Seals Provided
i Range of oil pressure
High pressure compressed air system

24.
a Number of compressors
b Free air delivery of compressor
c Rating of motor


No.
d Receiver capacity
Governing system
25.
a Governor Cubicle
i Make
ii Type
iii Description and method of operation
iv Range of adjustment of permanent speed

droop
v Sensitivity
Range of adjustment of speed setting

vi
level
vii Governor opening and closing time
viii Details of joint control
Range of adjustment of opening and

ix
closing time
x Speed dead band
xi Loose items for mounting on control desk
b Signal Generator
i Type


No.
ii Rated capacity
ii
Rated voltage
i
i
Rated frequency
v
c Governor Oil Pump
i Number of oil pumps for each unit
ii Type
ii
Capacity
i
i
Type of operation Please Select
v
d Sump Tank
i Dimension of sump tank
ii Total effective volume
ii Total volume of oil in the governing

i system
e Oil Pressure Vessel
i Number of vessels
ii Dimensions
ii
Normal volume of oil
i
i
Normal working pressure
v
Minimum working pressure for safe
v
operation
v
Quantity of governor oil for first filling
i
v
Type of governor oil
ii
a Preferred oil type


No.
b
) Alternative oil type
26. Turbine Shaft
a Material & Composition
b Diameter
c Flange diameter
d Length
e Weight
Shaft Sealing
27.
a Type
b Diameter of shaft sealing
c Cooling water required
Cooling water requirement

28.
a Turbine bearing
b Turbine shaft seal
Cooling Water System

29.
a Source Please Select
b No. of pumps
c Rating of each pump


No.
d Capacity of duplex strains
e Material and size of strainer element
Dewatering and Drainage System

30.
a No. of pumps Dewatering / Drainage
b Type
c Discharge of each pump
d Total dynamic head
Turbine flow meter

31.
a Type
b Range of flow measurement
c Brief description
List of drawings and drawing issue

Please Select
32. schedule attached?
Quality Assurance Program

33.
Outline description of the Quality
a Assurance Program used by the bidder Please Select
attached?

3.1.2 Generator
No.
A. General
1. Make
Standards followed for the manufacture of

2.
equipment
3. Type and reference
B. Technical Guarantees
1. Rated speed rpm

2. Rated voltage 11000 V
3. Rated frequency 50 Hz
4.
Maximum continuous rated output at rated
a
voltage and frequency
Continuous overload capacity expressed as
b
a percentage of rated output
The efficiency of the generator is
guaranteed to be not less than that as
5. determined in section 1-13 of ANSI standard %
C50.1 for the conditions of rated output, 0.9
pf lagging, 11000 V, 50 Hz
6. Efficiency of the generator at rated voltage and frequency at 75° C
% of Load 0.9 pf 1.0 pf

110 % %
100 % %
a
90 % %
80 % %
Weighted Average Efficiency at 0.9pf and at

b
110, 100, 90 and 80% Efficiencies


No.
Total loss in kW of the generator at 0.9 pf and rated terminal conditions subdivided
7.
follows:
% of Load
Item Description
110 100 90 80 75 70 60 50
Stator copper loss
Field copper loss
Core iron loss
Windage and friction

loss
Stray loss
8. Rotor Inertia Constant (H) kWs/kVA

Maximum temperature of stator winding by
9. °C
RTD at maximum continuous rating
Maximum temperature of rotor winding by
10. °C
resistance at maximum continuous rating
Maximum continuous value of negative
11. phase sequence current (I2) A
Maximum transient value of I2² t under

12.
system fault conditions
Maximum continuous output at zero pf
13. leading, rated voltage, frequency and 5% kVAR
positive excitation
Maximum continuous output at zero pf
14. kVAR
lagging, rated voltage and frequency
15. Transient reactance X'd (not more than) pu
16. Sub-transient reactance X"d (not less than) pu
Primary split phase circulating current when

17. A
a turn of the winding is short-circuited
18. Guaranteed inherent regulation of the machine at rated output and:
a 0.9 pf lagging %
b Unity pf %
19. Maximum current density:


No.
a In stator A/mm2
b In rotor A/mm2
20. Safety requirements under runaway conditions:

Maximum speed (runaway speed) which all
a parts of generator can withstand safely for
15 minutes
Name and location of part or parts stressed
b
to maximum under runaway conditions
Guaranteed minimum factor of safety based
c
on yield point of material
d Principal stresses in the materials used
C. Generator Characteristics
Calculated losses of generator at continuous maximum rating, 0.9 pf, 11000 V,
1.
50Hz, 75°C:
a Armature kW
b Field kW
c Stray loss kW
d Core kW
Windage and friction with bearing loss due

e kW
to all weights and turbine thrust specified
f Excitation system kW
2. Maximum continuous rating kVA
Continuous overload capacity without

3. %
injurious temperature rise
4. Rating at zero pf:
a Under excited kVA
b Over excited kVA
Rating with one heat exchanger out of

5. kVA
service
Direct axis synchronous reactance (Xd) pu

6.
(Maximum value, saturated)


No.
7. Direct axis transient reactance (X'd):
a Unsaturated pu
b Saturated pu
Direct axis subtransient reactance (X''d)

8. pu
(saturated)
Direct axis transient open circuit time
9. constant (T'do) sec
Direct axis subtransient open circuit time

10. constant (T"do) sec
Direct axis transient short circuit time

11. constant (T'd) sec
Direct axis subtransient short circuit time

12. constant (T"d) sec
Quadrature axis synchronous reactance

13. (Xq) pu
14. Quadrature axis transient reactance (X'q) pu
Quadrature axis subtransient reactance

15. (X"q) pu
16. Negative sequence reactance (X2) pu
17. Zero sequence reactance (X0) pu
18. Potier reactance (Xp) pu
19. Short circuit ratio (SCR) not less than pu
Short circuit time constant for armature

20. winding (Ta) sec
Flywheel effect (MR²) of generator rotating

parts (with rotor inertia constant H as
21. specified in the "Guarantees")
(MR² here is mass times radius squared)
Telephone harmonic factor at no load with
22. %
static exciter
23. Peak 3-phase line-to-line terminal short kA
circuit current at rated kVA, voltage and
power factor with excitation control


No.
(instantaneous value with DC component)
Peak 3-phase line-to-line terminal short
circuit current at rated kVA, voltage and
24.
power factor, with automatic voltage
regulator control:
a At time zero kA
b At 2 seconds kA
At 10 second (instantaneous values, with

c kA
DC component)
25. Maximum phase to ground fault current A
Maximum temperature of stator core at

26. °C
continuous maximum rating
27. Rated line voltage, star (wye) connection V
28. Rated frequency Hz
29. Number of field poles Nos
30. Rated speed Rpm
31. Stator winding, overall insulation class
32. Stator winding, parallel paths per phase
33. Stator coils, coil insulation class
34. Stator coils, turns of coil
35. Field winding, overall insulation class
36. Field winding, parallel paths
Field winding type, flat (strip on edge, bend

37. Please Select
on edge)
Damper winding, interconnected between
38. Please Select
poles
Radial air gap, measured between pole
39. mm
centre and stator teeth iron
40. Stator internal diameter mm


No.
41. Stator core length, including vent ducts mm
42. Field current at no load, rated voltage A
Field current at maximum continuous rated

43. A
load, rated voltage and power factor
44. Field current for field flashing during run up:
a Estimated A
b Maximum A
c Duration sec
45. Stator winding resistance per phase at 75°C Ohms
46. Rotor winding:
a Resistance at 75°C Ohms
b Inductance at 75°C Henries
47. Capacitance of stator winding:
a Single phase to earth Micro Farads
b Three phase to earth Micro Farads
Maximum magnetic flux density in air gap

48. Lines/mm²
(peak value of fundamental)
49. Critical speed of the unit rpm
50. Vertical movement of the shaft:
a With rotor jacked mm
b Under running conditions mm
51. Maximum anticipated vibration:
a Frequency Hz
b Peak to peak maximum permitted amplitude mm
Peak to peak maximum permitted amplitude

c mm
short time
Cooling water and air requirements for each generator at continuous maximum
52.
rating with cooling water temperature at:


No.
Sl.
Item Description 32°C 25.5°C 20.5°C
No.
Water for all bearing
a)
cooling (dm3/s)
Water for generator
b)
cooling (dm3/s)
Water for generator fire
c)
protection (dm3/s)
Air for generator cooling
d)
(m3/s)
Estimated make up air for
generator cooling (station
e)
heating component)
(m3/s)
Thrust bearing (State any necessary qualifying factors when giving the following
53.
data)
a Make
b Type
c Position (above or below rotor spider) Please Select

Maximum permitted shoe temperature, short
d °C
time
e Maximum permitted oil temperature °C
At maximum continuous rating, specified turbine thrust and weight at 32°C cooling
f
water
(i) Average oil temperature, continuous °C
Thrust plus weight assumed (thrust from

(ii) kN
turbine)
Bearing loading, plus/minus 10% [This
loading is a nominal figure only, given by
(iii) kPa
(Thrust plus weight, kN)/(Total surface area
of shoes, m²)]
g Maximum continuous thrust plus weight (at kN


No.
no extra cost)
Time, generator can run without bearing
h damage at rated speed, without cooling minutes
water
i Time, generator can run without damage to the bearing at 10% of normal speed,
(i) with cooling water minutes
(ii) without cooling water minutes
Lowest speed of generator at which the

j thrust bearing will operate continuously rpm
without damage
Whether capable of emergency run down,
k with thrust bearing oil pressure system Please Select
inoperative
l Quantity of bearing oil required
m Bearing Oil
(i) Preferred Type
(ii) Alternative oil type
Type of shoe babbit (with metal) e.g., ASME

n
grade
54. Upper guide bearing
a Type
Method of cooling (coolers common with

b
thrust bearing preferred)
Oil temperature at maximum continuous

c rating generator load and 32ºC cooling ºC
water (hot oil)
55. Lower guide bearing
a Type


No.
b Method of cooling
Oil temperature at maximum continuous

c rating generator load and 32ºC cooling ºC
water (hot oil)
56. Brakes
Time required for brakes to bring the rotor to
a rest from 30% speed with 2% torque applied sec
and no excitation
Maximum speed at which brakes can be
b applied in an emergency without sustaining rpm
serious damage to generator or brakes
c Preferred brake pressure kPa
d Volume of air required for one application m3
57. Thrust bearing heat exchanger

Whether exchanger is in tank around
a Please Select
bearing
b Total number of exchangers (remote type)
Minimum number of exchangers (short time)

c required for generator maximum continuous
rating
System capable of dissipating bearing
d kW
continuous total kW loss, un-fouled
e Internal diameter of tubes mm
f Tube material
g Tube water velocity m/sec
Number of cooler sections that can be

h
isolated by valves
i Total number of cooler sections in series
j Total number of cooler sections in parallel
Pressure drop across complete cooler

k kPa
system, un-fouled
Pressure drop across complete cooler
l kPa
system, fouled


No.
m Test pressure per cooler kPa
n Cleaning method
58. Lower guide bearing heat exchanger
a Type
b Internal tube diameter mm
c Tube material
d Water velocity m/s
e Cleaning method
59. Upper guide bearing heat exchanger
a Type
b Internal tube diameter mm
c Tube material
d Water velocity m/s
e Cleaning method
60. Generator Cooling Air to Water Heat Exchangers
a Type
b Number of coolers
Minimum number of coolers to maintain

c
generator maximum continuous rating
d Tube internal diameter mm


No.
e Tube internal shape (round, oval etc...)
f Tube water velocity m/s
g Cleaning method
h Estimated heat radiated from the generator cover
(i) With insulated cover kW
(ii) Without insulation kW
61. Masses and Dimensions
a Mass of generator fully assembled kg
b Mass of stator fully assembled kg
c Mass of rotating parts kg
d Mass of heaviest piece for shipping kg
e Total mass for shipping kg
f Heaviest assembly to be handled by crane during construction:
(i) Mass kg
(ii) Name of the assembly
g Heaviest assembly to be handled by crane during maintenance:
(i) Mass kg
(ii) Name of the assembly
h Length of generator lower stub shaft mm
i Diameter of lower stub shaft mm
j Mass of lower stub shaft kg


No.
k Stator Shipping
Number of stator sections for shipping (if
(i)
shipped in sections)
(ii) Mass of each section kg
l Rotor Shipping
Number of rotor spider sections for shipping
(i)
(if shipped in sections)
(ii) Mass of each section kg
Area and weight of equipment requiring

m
indoor storage
n Mass of the thrust bearing kg
B. Static Excitation System
1. Type of system, manufacturer's designation
2. Type of system, IEEE 421 designation
3. Manufacturer of the system
4. Number of rectifier bridges used
5. Rating of each rectifier bridge
Manufacturer of Automatic Voltage

6.
Regulator
Nominal DC voltage from exciter (ceiling

7. V
volt)
8. Nominal continuous rating of exciter kW
Maximum continuous DC current from

9. A
exciter
10. Maximum short time DC current from exciter A


No.
a Time for above current sec
Excitation ceiling DC voltage, (constant rated primary voltage on excitation

11.
transformer) with:
a Exciter on no load V
b Exciter with DC current as in 9. above V
c As 11.a except negative ceiling V
Excitation overall response time to 1% step

12. sec
voltage change of generator at no load
Excitation (total system plus generator field
impedance) response time to reach 95% of
13. ceiling voltage 11.b (starting from generator sec
field current for maximum continuous rated
generator load)
Minimum AC supply voltage to give
14. V
satisfactory operation
Output controlled rectifiers rated forward
15. A
RMS current per cell
16. Control range of generator voltage, generator on no load, rated speed and voltage
a Automatic control %
b Hand control %
17. Excitation system gain:
a Maximum pu
b Minimum pu
Continuous generator line frequency at which excitation system will be

18.
undamaged:
a Minimum frequency (run up) Hz
b Maximum frequency (runaway speed) Hz
19. Protection systems
20. Alarms


No.
21. Generator field breaker:
a Make
b Rated voltage V DC
c Rated continuous current A DC
d Maximum continuous permissible current A DC
e Maximum short-time voltage V DC
f Maximum short-time current A DC
Maximum interrupting current of main

g A DC
contacts at rated short-time voltage
Maximum interrupting voltage of main
h V DC
contacts
i Closing time of main contacts sec
j Opening time of main contacts sec
k Field discharge resistor
(i) Type
(ii) Rating Ohms, kWs
l Exceptions and/or additions (detail)
22. Field flashing unit:
a Make
b Rated volts input V AC
c Maximum current A DC
d Maximum output volts V DC
e Maximum output current A DC


No.
f Net mass kg
23. Generator Neutral Cubicle

a Disconnect switch
(i) Make and Type
(ii) Rated voltage kV
(iii) Current A
(iv) BIL kVp
b Neutral Resister
(i) Make and Type
(ii) Resistance ohms
(iii) Rating A
o
(iv) Maximum temperature rise C
c Grounding transformer
(i) Make and Type
(ii) Rating
• Continuous kVA
• Short time kVA
d Mass of cubicle kg
e Dimensions
(i) Length m
(ii) Width m
(iii) Height m
Outline & schematic drawings with

f Please Select
descriptive literature enclosed?
24. Excitation power transformer:


No.
a Make
Nominal continuous rating, as three phase

b kVA
conventional transformer
c Primary voltage rating V
d Reactance, based on rating b and c above %
e Primary tappings %
f Primary BIL kVp
g Insulation type (dry, other)
h Insulation class Please Select
i Ventilation
j Primary (HV) connection
k Secondary (LV) connection
l Secondary voltage rating %
m Secondary tapping (if any) %
n Secondary BIL kVp
o Materials used:
(i) Conductor
(ii) Insulation
p Estimated mass complete kg
q Estimated mass for installation kg
r Dimensions:
(i) Length mm
(ii) Width mm
(iii) Height mm


No.
25. Mass and dimensions:
a Net mass of complete system kg
b Description and mass of major components kg
c Largest part to be shipped:
(i) Description
(ii) Mass kg
(iii) Length mm
(iv) Width mm
(v) Height mm
Descriptive Data and Drawing - Generator and Excitation - All data and
C.
drawings for evaluation shall be furnished.
1. Layout drawings included? (This shall
include:
a. Outline and part section of
generator, indicating pit size needed, Please Select
lifting requirements, foundation
points.
b. Outline and mass of cubicles
2. Summary of Erection Procedures
included? (This shall include:
Please Select
a. Preferred
b. Alternative
Details of excitation system included?
(This shall include:
a. Schematics, typical instruction
manual extracts, full description of
operation and performance of major
3. Please Select
components
b. Characteristic curves showing
relationship of output voltage, ceiling
voltage and negative ceiling voltage
for variations in AC supply
4. Performance curves for generator
included? (This shall include:
a. Open and short circuit excitation Please Select
b. Other excitation curves
c. Capability diagram (P-Q diagram)


No.
5. Descriptive data for generator included?
(This shall include:
a. Stator frame, core, winding and
insulation
b. Rotor, field poles, winding and
insulation
c. Shaft
d. Bearing, lubrication and oil lifting
systems
e. Air and oil cooling systems
f. Fire protection
g. Temperature detectors
Please Select
h. Details of shipment
i. List of all equipment to be provided
by sub-suppliers
j. Material maximum unit stresses,
yield point and ultimate strength for
the main components (shaft, rotor
spider, rim, lower and upper
brackets, stator frame etc.)
k. List of all tools and special devices
for servicing, maintenance and
dismantling of the generators (use
additional sheets as required)
D. Cooling Water System
1. Centrifugal Pump Motor Set
a Make of pump and motor
b Type of pump and motor
c Speed in rpm at full load rpm
d Direction of rotation
e Size of discharge outlet of pump
Distance from the centre line of outlet to

f
the bottom of the base plate
g Type of impeller and material for pump


No.
h No. of stages for pump
i Total shut-off head for pump
(i) Per stage
(ii) For the complete unit
Total minimum dynamic head for the pump

j
with minimum tailrace level
Total maximum dynamic head for the
k
pump with maximum tailrace level
l Pump discharge:
(i) At minimum dynamic head as at (j above
(ii) At maximum dynamic head as at (k above
m Pump efficiency at:

Minimum dynamic head and rated
(i)
discharge (at that head)
Maximum dynamic head and rate
(ii)
discharge (at that head)
Average of the maximum and minimum
(iii)
head and rated discharge (at that head)
n Recommended output of driving motor
o Size of discharge pipe and material
p Size of suction pipe and material
q Rated HP of motors
r Full load current of motors A
s Rated rpm of motors
t Locked rotor current of motors A
u Starting current of motor A
v Power factor at rated voltage and frequency of motors:
(i) Full load
(ii) Three fourth load


No.
(iii) Half load
w Efficiency at rated voltage and frequency of motors:
(i) Full load
(ii) Three fourth load
(iii) Half load
Locked rotor torque as a percentage of full

x
load torque of motors
y Bearing types and size of motors
z Overall efficiency of the pumping set at:

Minimum dynamic head and discharge at
(i)
that head
Maximum dynamic head and discharge at
(ii)
that head
aa Weight of one complete pumping unit kg
2. Duplex Strainers
a Type
b Design pressure
c Design flow rate
d Material of construction:
(i) Strainer body
(ii) Strainer basket
e Size of perforations in basket
f Gross area of basket
g Net area of openings in the basket
h Details of end connections and end valves


No.
i Details of pressure gauge connections
j Pressure drop across strainers:
(i) For clear flow
For clogged conditions (for alarm and

(ii)
annunciation)
k Hydro-static test pressure:
(i) For body
(ii) For basket
l Overall dimensions and weight
3. Piping
a Make
b Type
c Size
d Material
4. Valves
a Make
b Type
c Size
d Material
(i) Casing
(ii) Fitting


No.
Arrangement provided for adjusting the
e outlet pressure in case of pressure
reducing valves
E. Unit Control Boards
Instruments and meters (Ammeter, Voltmeter, Wattmeter, kVAR meter and kWH
1.
meter)
a Type of instrument
b Size
c Whether magnetically shielded or not Please Select
d Limits of error in the effective range
e Maximum scale length angular movement
f Whether tropicalised Please Select
g Short time overload capacity
h VA burden:
(i) Current coil
(ii) Potential coil
i Power consumption:
(i) Current coil
(ii) Potential coil
Temperature at which the instruments are

j
calibrated
Description leaflet reference numbers

k
submitted
l Maker's name and country


No.
m Type of selector switch
n Range
o Mounting details and drawings
2. Annunciators
a Type of Annunciator
b Type and particulars of window
c Particulars of wiring
d Rated voltage
e Power consumption
f Instantaneous making capacity of contacts
g Breaking capacity of contacts
h Overall dimensions of annunciator
i Descriptive leaflet numbers
F. Quality Assurance Program

An outline description of the quality
1. assurance program used by the tenderer Please Select
attached separately?
3.1.3 Protection and Local Control

No.
1. Local Control Panels


No.
a) Manufacturer
b) Size of panel (H x W x D)
c) Colour of panel
d) Weight of each panel
e) Construction details (drawing)
f) Overall layout
2. Local Control Panels Equipment

a) Indicating instruments
i) Manufacturer
ii) Voltmeter Type & Accuracy Class
iii) Ammeter Type & Accuracy Class
b) Integrating Meters
i) Manufacturer
ii) Type & Accuracy Class
c) Terminal Blocks
i) Type
ii) Manufacturer


No.
iii) Mounting method
3. Transducers
a) Amps
i) Manufacturer
iii) Output
b) Volts
i) Manufacturer
iii) Output
c) Frequency
i) Manufacturer
iii) Output
d) Watt
i) Manufacturer


No.
iii) Output
e) VAR
i) Manufacturer
iii) Output
f) Alternative combined multifunction units
i) Manufacturer
iii) Output
4. Protection Equipment
a) Relay and Control Panels
Sl. Item Description Generator Generator

No. Transformer
a. Manufacturer
b. Size of panel (H x W x D)
c. Type of panel
d. Colour of panel
e. Weight of each panel
f. Total number of panels
Proposed layout (Attached

g.
Drawing No.)


No.
b) Generator-Transformer Protection
i) Manufacturer
ii) Type
iii) Current rating
iv) Power supply
a Voltage range (V)
b Demand (VA)
v) MMI type
vi) Modem or direct access ? Please Select
vii) Software type
viii) Protection features available
a Standard 1
b Standard 2
c Standard 3
d Standard 4
e Standard 5
f Standard 6
g Standard 7
h Standard 8
i Optional 1
j Optional 2
k Optional 3
l Optional 4


No.
m Optional 5
n Optional 6
o Optional 7
p Optional 8
ix) Logic outputs
x) Number of program matrix
xi) Fault record types:
a Oscillographic
b Status
c Alarm
d Resolution
xii) Surge withstand standard and rating:
a Power supply
b CT or VT input
c Output circuits
d Modem / Data
e LAN
f Communication Protocol
c) Generator Differential Protection
i) Manufacturer
ii) Type
iii) Current rating (A)
iv) Power supply:


No.
a Voltage range (V)
b Demand (VA)
v) Relay CT burden (VA)
vi) Maximum CT secondary resistance (ohm)
vii) Maximum total lead burden (ohm)
Minimum sensitivity to earth faults or setting

viii)
range (% of CT rating)
Minimum sensitivity to phase faults or
ix)
setting range (% of CT rating)
x) Through-fault stability limit (kA rms)
d) Transformer Differential Protection
i) Manufacturer
ii) Type
iii) Current rating (A)
iv) Power supply:
a Voltage range (V)
b Demand (VA)
v) Relay CT burden (VA)
vi) Maximum CT secondary resistance (ohm)
vii) Maximum total lead burden (ohm)
Minimum sensitivity to earth faults or setting

viii)
range (% of CT rating)
Minimum sensitivity to phase faults or
ix)
setting range (% of CT rating)
x) Through-fault stability limit (kA rms)
xi) Communication Protocol


No.
e) Circuit Breaker Failure Protection
i) Manufacturer
ii) Type
iii) Current rating
iv) Power supply:
a Voltage range
b Demand
v) Current detector:
a Setting range
b Thermal range
c Relay burden
d Reset time
e Minimum operating current
f Maximum reset current
vi) Range of timer
vii) Operating times of current detector:
a At 3 times setting current
b At 10 times setting current
viii) Data storage
ix) LAN protocol
x) Communication Protocol
xi) Modem option
xii) Access software


No.
Current Detectors and Over-current Protection (Provide the following data for all
f)
backup over-current, neutral over-current and bus over-current relays)
Sl. Item Description Backup Over- Neutral Over- Bus Over-
No. current current current
a. Manufacturer
b. Type
c. Current rating
d. Power supply:
i) Voltage range
ii) Demand
Relay burden at 3 times

e. minimum operating
current:
i) Instantaneous (50)
ii) Inverse time (51)
f. Setting range:
Characteristic curves
g. Please Select Please Select Please Select
available?
Time multiplier setting
h.
range, inverse time (51)
i. Minimum pickup:
j. Maximum reset:


No.
Sl. Item Description Backup Over- Neutral Over- Bus Over-
No. current current current
k. Number of contacts:
l. Data storage
m. LAN protocol
n. Modem option
o. Access software
g) Over voltage Protection
i) Manufacturer
ii) Type
iii) Rating (V)
iv) Setting range (V)
v) Maximum reset (%)
vi) Operating time at 150% setting
h) Under voltage Protection
i) Manufacturer
ii) Type
iii) Setting range (V)
iv) Minimum pick-up (V)
v) Maximum reset (V)


No.
vi) Time delay setting range (%)
Interposing and Auxiliary Tripping Relays (Provide the following data for all closing
i)
and tripping control, protection trip, trip target repeat and alarm auxiliary relays)
Sl. Trip Alarm
Item Description Trip Repeat Status
No. Lockout Repeat
a Manufacturer
b Type
Number and type

c
of contacts
d Type of resetting
Coil voltage rating

e
(V)
f Coil burden (VA)

▪ Operating time
g
(ms)
Contact(s) rating,
h make and break
duties
Coil to contact
i insulation level
(Vrms)
Single or double
j Please SelectPlease Select Please Select Please Select
pole switched
Hz ac immunity,
k N/A N/A
level not trip
Capacitance
l discharge test N/A N/A
level
j) Time Delay Relays


No.
Sl.
Item Description Type-1 Type-2 Type-3 Type-4
No
a. Manufacturer
b. Type
c. Time range
Number and type

d.
of contacts
e. Contact rating:
i Make
ii Break
f. Power supply:
i Voltage Range (V)
ii Demand (VA)
k) Miscellaneous Generator Protection

i) State if any offered relays are at stage
a Design
b Prototype testing
c Prototype in-service experience
d Pre-production
e Production / in-service
Any test report available (type test or type

ii) Please Select
approval test)
Any independent laboratory reports
iii) Please Select
available


No.
Number of relays installed and years of

iv)
experience
v) Major user(s)
vi) Service performance data available? Please Select
vii) Electronic components:
a Component testing used
b Component standards used
c Quality control method used
viii) Guaranteed availability of spares (years)
List of attached drawings, bulletins, design

ix)
briefs and documentation
Note: Technical Particulars for other power house equipment such as Governor system,
Generator Line and Neutral cubicles, Segregated Phase Bus duct, 415V LT AC
Boards, DC Boards, UPS, PLC / SCADA system, Feeder protection panel
(Numerical distance protection & Over current backup (2 OC +1 EF) protection
scheme), Fire protection system, Air conditioning etc... that are deemed to have
necessary for the commissioning of the Renovated, Modernized & Uprated KHEP
(3x27.5MW) Power house as per specifications shall also be furnished.

Kseb Tender Specs

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KERALA STATE ELECTRICITY BOARD LTD.

(Incorporated under the Indian Companies Act,1956)

RMU WORKS OF KUTTIYADI (3x25 MW)

e-TENDER No.: CEPED/04/2017-18

Office of the Chief Engineer

Office of the Chief Engineer

1 SECTION – 1 SCHEDULE OF PRICES

1.1.1 Instructions for Completing the Schedules

Projects Electrical Designs Bid Document - Volume-4 Page 1

inland transit insurance shall be quoted separately in Indian Rupees.

Projects Electrical Designs Bid Document - Volume-4 Page 2

Annexure-2 Recommended Spares). Based on the list, KSEBL may issue

1.1.2 Terms of Payment for E & M equipment

Projects Electrical Designs Bid Document - Volume-4 Page 3

engineer in charge after clearing of all punch points, if any.

Projects Electrical Designs Bid Document - Volume-4 Page 4

2 SECTION – II SCHEDULE OF TECHNICAL PARTICULARS

2.1 Schedule-B1 Guaranteed Performance Figures

Weighted Average Efficiency at 0.9pf: %.

Projects Electrical Designs Bid Document - Volume-4 Page 5

% Load 0.9 pf upf

Weighted Average Efficiency at 0.9 pf: %.

Projects Electrical Designs Bid Document - Volume-4 Page 6

3 SECTION – III GURANTEED TECHNICAL PARTICULARS

3.1 Schedule-B2 Guaranteed Technical Particulars

1. Make of the main turbine parts

Whether bidder is using a previous model

Continuous overload capacity expressed

4. Point of best efficiency

Performance curve (Hill Diagram)

Projects Electrical Designs Bid Document - Volume-4 Page 7

Sl. Item Description Particulars

Direction of rotation when viewed from

e Steady state runaway speed

Duration for which the turbine can run

b Time of Gate / Nozzle closure for the above regulation

Sl. No Item Description Particulars

2. ¾ Full load rejection Sec

3. ½ Full load rejection Sec

4. ¼ Full load rejection Sec

Projects Electrical Designs Bid Document - Volume-4 Page 8

Sl. Item Description Particulars

b Time of Gate / Nozzle opening for the above regulation

Sl. Item Description Particulars

2. ¾ Full load Sec

3. ½ Full load Sec

4. ¼ Full load Sec

Maximum water hammer pressure Tm2

Projects Electrical Designs Bid Document - Volume-4 Page 9

Sl. Item Description Particulars

Load on thrust bearing

Sl. Item Description Particulars

Maximum noise level at various places /

Name and location of the part having the

Principal stresses in the materials used

Heaviest and largest items

Name and mass of the heaviest piece of

Name and dimension of the largest piece

c Heaviest assembly to be lifted by crane

Projects Electrical Designs Bid Document - Volume-4 Page 10

Sl. Item Description Particulars

b Diameter of shaft sealing