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Moog Explosionproof ServoValve G761K Series Manual en
Moog Explosionproof ServoValve G761K Series Manual en
INTRODUCTION
(G)761K Series Installation
and Operation Instruction
This manual provides instructions and procedures necessary to install,
operate and troubleshoot the Moog Inc. Series G761K or 761K intrinsic
safety protected industrial serovalve. The (G)761K series valves are electrical
equipment for hazardous areas requiring intrinsic safety or non-incendive Electrohydraulic Servovalve
Intrinsic Safety Protected
protection. The identification is II 1G Ex ia IIB/IIC T4 Ga KEMA 02
ATEX1015 X, or II 3G Ex nA II T3 Gc KEMA 02ATEX1016 X, 0344
per ATEX directive 2014/34/EU. They are intended for directional, position,
velocity, pressure and force control in hydraulic control systems that operate
with mineral oil based fluids. Others on request.
2. OPERATION
The Moog (G)761K Series Industrial Servovalve consists of a polarized
electrical torque motor and two stages of hydraulic power amplification. The
motor armature extends into the air gaps of the magnetic flux circuit and is
supported in this position by a flexure tube member. The flexure tube acts as a
seal between the electromagnetic and hydraulic sections of the valve. The two
motor coils surround the armature, one on each side of the flexure tube.
The flapper of the first stage hydraulic amplifier is rigidly attached to the
midpoint of the armature. The flapper extends through the flexure tube and
passes between two nozzles, creating two variable orifices between the nozzle
tips and the flapper. The pressure controlled by the flapper and nozzle variable
orifice is fed to the end areas of the second stage spool.
The second stage is a conventional 4-way spool design in which output
flow from the valve, at a fixed valve pressure drop, is proportional to spool ELECTROHYDRAULIC VALVE CUT-AWAY
displacement from the null position. A cantilever feedback spring is fixed to
the flapper and engages a slot at the center of the spool. Displacement of the Upper Polepiece
Coil
spool deflects the feedback spring which creates a force on the armature/flapper
Flexure Tube
assembly. Armature
Lower Polepiece
Input signal induces a magnetic charge in the armature and causes a
Nozzle Flapper
deflection of the armature and flapper. This assembly pivots about the flexure
tube and increases the size of one nozzle orifice and decreases the size of the Feedback Wire
other. Spool
This action creates a differential pressure from one end of the spool to
the other and results in spool displacement. The spool displacement transmits a
force in the feedback wire which opposes the original input signal torque. Spool
Filter
movement continues until the feedback wire force equals the input signal force.
Inlet Orifice
P A T B Px
CAUTION
DISASSEMBLY, MAINTENANCE, OR REPAIR OTHER THAN IN ACCORDANCE WITH THE
INSTRUCTIONS HEREIN OR OTHER SPECIFIC WRITTEN DIRECTIONS FROM MOOG WILL
INVALIDATE MOOG’S OBLIGATIONS UNDER ITS WARRANTY AND YIELD THE INTRINSICALLY Figure 1 Moog Series G761K
SAFE PROTECTION PERMIT NULL AND VOID.
3. ELECTRICAL INFORMATION AND INTRINSICALLY filtration as one of the major filtration components. The filter for the “off-line”
SAFE CIRCUIT SAFETY PARAMETERS filtration scheme should be a B3≥75 filter for maximum effectiveness.
Upon system startup and prior to mounting the servovalve, the entire
a. A wide choice of coils is available for a variety of rated current hydraulic system should be purged of built-in contaminating particles by an
requirements. The torque motor coil leads are attached to the connector adequate flushing. The servovalve should be replaced by a flushing manifold and
so external connections can provide series, parallel or single coil the hydraulic circuit powered up under conditions of fluid temperature and fluid
operation. The valves are equipped either with an MS type connector or velocity, reasonably simulating normal operating conditions. New system filters
with pigtail leads for electrical wiring. Refer to installation drawings of the are installed during the flushing process whenever the pressure drop across the
specific model for details. Servovalve coils should be driven with current filter element becomes excessive. The flushing processes should turn over the
to provide consistency throughout the temperature range. fluid in the reservoir between fifty to one hundred times.
b. The (G)761K valves are approved for intrinsically safe protection per EN To maintain a clean hydraulic system, the filters must be replaced on
60079-11. The approved safety parameters are listed in the following table a periodic basis. It is best to monitor the pressure drop across the filter
for all the coils used by (G)761K series. Coil number is marked on the assembly and replace the filter element when the pressure drop becomes
valve nameplate. excessive. In addition to other filters that are installed in the hydraulic circuit,
it is recommended that a large capacity, low pressure ß3≥75 filter be installed
Coil Configuration Marking Ui (MAX) Ii (MAX) in the return line. This filter will increase the interval between filter element
G4220-031 (single, series, parallel) Ex ia IIB T4 12 V 120 mA replacement and greatly reduce the system contamination level.
G4220-051/098 (single, series, parallel) Ex ia IIB T4 12 V 240 mA
G4221-001 G4220-042 (single) Ex ia IIC T4 16 V 160 mA 6. INSTALLATION
G4221-001 G4220-042 (single) Ex ia IIC T4 24.4 V 85 mA
The Moog (G)761K series industrial servovalve may be mounted in any
G4220-031 (single, parallel) Ex ia IIC T4 30 V 26 mA
position, provided the servovalve pressure, control and tank ports match
G4220-031 (series) Ex ia IIC T4 30 V 18 mA
respective manifold ports.
G4220-051/098 (single, parallel) Ex ia IIC T4 30 V 19 mA
The mounting pattern and port location of the servovalve is shown on
G4220-051/098 (series) Ex ia IIC T4 30 V 12.7 mA Figure 4. The servo-valve should be mounted with 5/16-18 x 1.75 inch long,
G4220-042 (single) Ex ia IIC T4 30 V 37 mA socket head cap screws. Apply a light film of oil to the screw threads and torque
G4220-042 (parallel) Ex ia IIC T4 30 V 20 mA to 96 inch pounds.
G4220-042 (series) Ex ia IIC T4 30 V 10 mA Wire mating connector for desired coil configuration and polarity. Thread
G4221-001 (single) Ex ia IIC T4 30 V 28 mA connector to valve.
9. TROUBLESHOOTING CHART
The following troubleshooting chart list potential troubles encountered, probable causes, and remedies.
High threshold. (Jerky, possible oscillatory 1. Plugged filter element. 1. Replace filter element.
or “hunting” motion in closed loop system).
Poor response. (Servovalve output lags 1. Partially plugged filter element. 1. Replace filter element.
electrical command signal). Check for dirty hydraulic fluid in system.
High Null Bias, (High input current 1. Incorrect null adjustment. 1. Readjust null.
required to maintain hydraulic cylinder or 2. Partially plugged filter element. 2. Replace filter element and check for
motor stationary). dirty hydraulic fluid in system.
Filter Retainer
2.72 5 Surface:
2.11 69.0 Surface to which valve is
53.5 1.30
.53 .09 mounted requires 32 ( ) finish, flat
DD
33.0
[13.5] 2.3
within .001 [0.03] TIR
P PORT
LOCATING PIN
X PORT .09 DISC FILTER 6 Electrical Connector:
9 BEHIND COVER
9
2.3 Mates with MS3106F14S-2S or equivalent
7 Null Adjust:
Flow out of port B will increase with
clockwise rotations of null adjust (3/32
hex key). Flow bias is continually varied
for a given port as the null adjust is
rotated.
U.S.
X P A B T X G F1 F2 F3 F4 8 Compressed Oil Volume
Ø.32 Ø.32 Ø.32 Ø.32 Ø.2 Ø.14 5/16-18 5/16-18 5/16-18 5/16-18 for one control port: 0.229 in3
F1 F2 X 0.87 0.44 1.31 0.87 1.31 0.48 0 1.75 1.75 0 (3.75 cm3)
X
Px Y 0.84 1.28 1.28 1.72 0.34 0.78 0 0 2.56 2.56
G P 9 M3 Internal Hex
Y
METRIC
A B
P A B T X G F1 F2 F3 F4 TYPICAL WIRING SCHEMATIC
T
Ø8.2 Ø8.2 Ø8.2 Ø8.2 Ø5.0 Ø3.5 M8 M8 M8 M8
F4 F3 X 22.2 11.1 33.3 22.2 33.3 12.3 0 44.4 44.4 0
Y 21.4 32.5 32.5 43.6 8.7 19.8 0 0 65.0 65.0
A B C D
CONVERSION INSTRUCTION 3
For operation with internal or Pilot flow Location of M4 x 8 DIN912 socket head
external pilot connection. supply cap screw and seal washer
X P
Internal P closed open
External X open closed
Figure 4
The products described herein are subject to change at any time without notice, including, but not limited to, product features, specifications, and designs.