Professional Documents
Culture Documents
Passive Enhancement of Heat Dissipation of Desktop Computer Chassis
Passive Enhancement of Heat Dissipation of Desktop Computer Chassis
Mechanics
To cite this article: S. Kong Wang, Juin Haw Hu & Chun-Hsien Kuo (2010) Passive Enhancement
of Heat Dissipation of Desktop Computer Chassis, Engineering Applications of Computational Fluid
Mechanics, 4:1, 139-149, DOI: 10.1080/19942060.2010.11015305
Article views: 83
** Department of Mold and Die Engineering, National Kaohsiung University of Applied Sciences,
Kaohsiung 80701, Taiwan, China
ABSTRACT: The purpose of this study is to find optimal configurations for chassis heat dissipation in a passive
fashion, i.e., to reach an optimal configuration by determining the location and orientation of an additional fan (if
any), aided by flow-inducing openings on the chassis cover, without making further hardware changes on the current
design. The results were compared with the temperature measurements of each element, and the agreement was
favorable. The parameters under consideration are the locations and orientations of the additional fan, and flow
conditions of the openings on the chassis cover, i.e., with or without an opening, and the direction of the flow
(blowing in or sucking out). Temperature distributions and flow fields around various heating elements were
evaluated numerically. It is concluded that an overall optimal chassis configuration in which all the heating elements
have a favorable heat dissipation behavior may not exist. However, an optimal configuration in terms of heat
dissipation does exist if only one specific element is under consideration. Also, the occurrence of vortices which
results in poor heat dissipation was identified, and the method for the elimination of these vortices was suggested.
Keywords: passive heat dissipation, PC chassis heat dissipation, heating element, fan configurations, openings on
PC cover, vortices
139
Engineering Applications of Computational Fluid Mechanics Vol. 4, No. 1 (2010)
lack a systematic approach in the enhancement of schemes of the enhancement of heat dissipation at
heat dissipation, especially in a passive fashion. chip level are excluded in this study.
The heat generated from the main heating
elements in a PC chassis is dissipated via heat 2. CFD SIMULATION OF A COMPUTER
convection of the flows induced by various fans. CHASSIS
The types and locations of the fans of current
design vary from model to model, and PC 2.1 Discretization schemes
manufacturers of nowadays do not seem to have a The computer chassis is discretized using
clear guideline of chassis design in terms of GAMBIT of the FLUENT software as shown in
enhancement of heat dissipation. A similar study Fig. 1. The discretization of the major heating
carried out by Yu, Tan and Fok (2009) elements (VGA, RAM, CPU) is shown in Fig. 2.
determined the optimal location and orientation of The initial conditions for all the components in
an additional fan of an automatic teller machine. the chassis and the environment are assumed at a
They showed that by installing an exhaust fan, re- temperature of 24 C. This was achieved by
orientating the ATM power supply unit, and
setting a fixed room temperature of 24 C for a
removing problematic areas where flow re-
few hours before the computer was turned on. In
circulation occurred, a better thermal performance
order to select an appropriate number of grids,
in terms of heat dissipation could be achieved.
grid-dependent temperature was tested for the
The more advanced chassis design in general uses
CPU due to its highest heating power as shown in
an additional fan other than the conventional fan
Fig. 3 in which the number of grids are: 208465
behind the power supply. Therefore, the purpose
(case 1), 119065 (case 2), 75282 (case 3), 60664
of the current study is to find optimal
(case 4), 42192 (case 5), 32338 (case 6), 24090
configurations (if any) for heat dissipation in a
(case 7), and 21910 (case 8). It is clearly shown
rather passive fashion, i.e., to reach an optimal
that the CPU temperature increases significantly
configuration by determining the location and
when the grid number decreases beyond 42192
orientation of an additional fan, aided by possible
(case 5). The sensitivity of grid number on
openings on the chassis cover, without further
simulated velocity for case 1 and case 4 is shown
changing the internal hardware of the current
in Fig. 4, and both cases show a similar result.
design. The software used in this study is the
Therefore a grid number of 60664 (case 4) is used
commercially available FLUENT. Active
in this study to ensure convergence and accuracy
of the CFD results.
140
Engineering Applications of Computational Fluid Mechanics Vol. 4, No. 1 (2010)
Fig. 4 Velocity distributions of case 1 (left) and case 4 (right) on the center plane of CPU.
141
Engineering Applications of Computational Fluid Mechanics Vol. 4, No. 1 (2010)
Table 1 Data of Major Components used in build-in fan on the CPU were not modified. The
Simulations. conventional fan behind the power supply is
difficult to simulate due to its complexity inside
Component Dimensions Material Heating Rate the power supply. Therefore, this fan is
(in cm) (in kW/m3)
intentionally disabled, both in experiment and in
CPU 6 6 0.2 Silicon 2135.2 CFD simulation, in order to evaluate the effects of
RAM 13.3 2.8 0.15 Silicon 316.3 the additional fan and the new openings on
North Bridge 3.6 3.7 0.2 Silicon 397.4 enhancement of heat dissipation. Besides, most
South Bridge 2.7 2.8 0.2 Silicon 148.5 computers have a power supply which is isolated
VGA 6 6 0.15 Silicon 488.9 from the rest of the computer by its metal cover.
Power Supply 14 17.5 8.5 Fr-4 3.26
This was proved by measuring the flow field
inside the computer when the fan is in operation,
Hard Disk 14 11.5 2.3 Fr-4 19.2
and it was concluded that the fan causes a
VCD 17.5 17.5 4 Fr-4 3.71 negligible amount of flow. The only significant
impact when the fan is not in operation is a higher
temperature of the power supply (~3 C higher).
2.2 Validation of CFD simulation However, this change would not affect the flow
The computer under consideration is a typical fields in the computer chassis significantly.
Acer desktop computer with a Pentium III 1 GHz Figure 5 depicts the configuration of the main
CPU, two Kinston SD-RAMs, and a 40 G hard elements in the chassis. The computer chassis is
disk. Dimensions and heating powers of the major covered by an insulation layer in order to yield a
heating elements in the chassis are listed in stable temperature measurements and an accurate
Table 1. The powers of the main heating elements calculation of the energy dissipated in new
in the chassis were obtained from the chassis configurations. The ambient temperature
manufacturer. In order to validate CFD simulation is maintained at 24 C throughout the experiment.
of this study, the computer chassis with some The opening is a 7 cm7 cm square hole which
main heating sources are modeled and can be open or closed; or can be used for the
temperatures at some reference points are installation of the additional fan if needed. The
measured against CFD predictions. Since the additional fan is a 6-cm diameter industrial fan
scope of the work is not to significantly change with a rated air velocity of 3 m/s. However, due to
the current chassis hardware, the existing fan a built-in screen which is used to collect dirt, the
behind the power supply on the back of the average air velocity of the fan is measured to be
chassis cover, the air inlet and exit, and the small around 1.5 m/s. The inlet air velocity of the fan
142
Engineering Applications of Computational Fluid Mechanics Vol. 4, No. 1 (2010)
Table 2 Temperature difference between A scoping calculation was carried out to simulate
measurements and CFD predictions (without the effects of the openings without the operation
the operation of the fan behind power supply) of the additional fan. It shows that a fairly
(all temperatures are in C). substantial amount of heat can be removed from
the chassis due to natural convection alone.
Heating element Measurement CFD Differences The measured and CFD predicted temperatures at
Simulation (%)
some reference points are listed in Table 2
CPU 35.9 33.7 -6.1 without the operation of the fan behind the power
RAM 38.1 37 -2.9 supply. In general, the relative differences are
North Bridge 34.4 32 -7.0 within 10%. Large temperature differences occur
South Bridge 43.9 47.2 +7.5 in the CPU (due to its geometric complexity),
North Bridge and South Bridge (due to a large
VGA 45.1 43 -4.7
number of wires in their vicinity). The reference
Power Supply 40.6 42.2 +3.9 point of temperature measurement for each major
Hard Disk 43.1 44.1 +2.3 component is at the center of the component’s
VCD 38.4 39.1 +1.8 outer surface. This temperature is also defined as
the component average temperature when the
amount of energy removal from each component
is fixed at this value in CFD simulation. The flow is calculated.
rate and direction of the air flowing through each
opening (if there is any) depend on some factors 2.3 CFD simulations of chassis design
such as whether the additional fan is in operation Other than the existing air inlet and outlet
or not, the orientations and locations of the fan, openings on the back side of the chassis case,
and the number and locations of the holes. In this possible locations for installing an additional fan
study, boundary conditions of each opening are (or just openings) are depicted in Fig. 6 in which
specified only when the opening is installed with five locations are assumed as follows: one on the
a fan. For other holes with no fan installed, the front, one on the top and three on the side. The
initial conditions are specified as the ambient reason of using three locations for the side fan is
temperature (i.e., 24 C) and the ambient pressure that the side fan is most likely to be in the vicinity
(i.e., 1 bar) for CFD simulation. The flow of the major heating elements. Therefore, the
conditions such as the flow velocity, flow location of the side fan needs extra attention.
direction, and pressure differential across any However, only one side fan (or opening) will be
opening are determined when CFD prediction of used once the optimal location of the side fan (or
the CPU temperature converges to a steady state. opening) is determined in the rest of this study.
143
Engineering Applications of Computational Fluid Mechanics Vol. 4, No. 1 (2010)
The three side openings, each of them can be a find the best location for fan (or opening)
fan, are located in the positions in which they installation. Then, possible optimal combinations
blow in (or suck out) air right on the surfaces of of the additional fan and holes are proposed. As
the CPU, RAM, and South Bridge respectively. stated below, there are three possible locations for
The hole on the top is located in the middle of the installing a side fan. The location of the side fan
top side of the chassis case. The front hole is or opening will be selected depend on the abilities
located below the hard disk. In order to simplify of heat removal of the three side fans.
the descriptions of various CFD simulation cases,
the symbol “(X,Y,Z)[side top front]”, which 2.3.1 Effects of the side fans
designates the location and air flow condition of a The following analysis assumes a single fan on
fan or an opening, is used as follows: the side and all the other holes are closed. A cut-
(X,Y,Z) is defined as the number of fan on the off view of velocity distributions on the chassis
side, the number of fan on the top, and the center on the x-y plane with different fans
number of fan on the front; and (FanCPU, FanRAM, FanSB) operating
independently are shown in Fig. 7. (This figure
[side top front] represents the conditions of
shows three cases: (1,0,0)[BCC]-FanCPU,
the fans or holes on the side, top, and front,
(1,0,0)[BCC]-FanRAM, and (1,0,0)[BCC]-FanSB.
respectively as the following:
It is clearly shown that the average velocity for
B(low): a fan blows air in the case of FanCPU (0.34 m/s) is substantially
S(uck): a fan sucks air out lower than those of the cases FanRAM and
O(pen): a hole is open FanSB (0.63 m/s and 0.65 m/s, respectively).
C(losed): a hole is closed Similarly, the corresponding temperature
distributions are shown in Fig. 8 in which the case
For instance: (0,1,0)[CBO] represents that the
with FanCPU operating has the highest average
hole on the side is closed, a fan is located on the
temperature among the three cases. Since the
top and it blows air in, and the hole on the front is
FanCPU is very close to the air outlet, it can be
open. In order to eliminate the number of
concluded that an ideal fan should be located at a
simulation cases, the effects of each of the three
position far away from the air outlet in order for
fans located on the side are analyzed separately to
Fig. 7 A cut-off view of velocity distributions on the chassis center on the x-y plane with three different fans
(FanCPU, FanRAM, FanSB) operating individually (case (1,0,0)[BCC]).
Fig. 8 A cut-off view of temperature distributions on the chassis center on the x-y plane with three different fans
(FanCPU, FanRAM, FanSB) operating individually (case (1,0 ,0)[BCC]).
144
Engineering Applications of Computational Fluid Mechanics Vol. 4, No. 1 (2010)
Table 3 Effects of the additional fan on surface temperatures of some main elements (all temperatures are in C).
the air to carry more energy away. Table 3 lists are shown in Fig. 9. The figure shows that a main
the surface temperatures of some main elements stream is flowing from the top fan, through the
as predicted from CFD simulation as a single side area near the CPU, and then exits from the air
fan is added and the other four holes are closed. If outlet. Table 3 also lists the temperatures of the
we are more concerned with the heat dissipation main elements when the top fan is operating. As
from the chip-based heating elements (i.e., CPU, compared with the temperature measurements of
RAM, North Bridge, South Bridge, and VGA no additional fan, enhancement of heat dissipation
which are more susceptible to thermal fatigue), is very obvious for almost all of the elements with
FanRAM seems to have the best overall a top fan operating. The reason is that, as stated
performance among all the three side fans. As above, a longer air stream from the fan to the air
described above, FanRAM induces a rather longer exit in the chassis tends to remove more energy.
air stream between the fan and the air exit on the
back of the chassis case than any of the other two 2.3.3 Effects of front fan
fans. FanRAM is hence used as the side fan for With a fan on the front operating (i.e., case
the rest of this study. The location of the side fan (0,0,1)[CCB]), the temperature distributions and
or opening is thus that of FanRam for the rest of velocity distributions on the cut-off plane of the
this study. chassis are shown in Fig. 10. Table 3 also lists the
temperatures of the main elements when the top
2.3.2 Effects of top fan
fan is operating. As compared with the measured
With a fan on the top operating (i.e., case temperatures with no additional fan, VGA, SB,
(0,1,0)[CBC]), the velocity and temperature and HD all show a substantial temperature drop as
distributions on the cut-off plane of the chassis they are located on the main air stream. However,
Fig. 9 A cut-off view of temperature and velocity distributions on the chassis center on the x-y plane with a fan on
the top operating (case (0,1,0)[CBC]).
145
Engineering Applications of Computational Fluid Mechanics Vol. 4, No. 1 (2010)
Fig. 10 A cut-off view of temperature and velocity distributions on the chassis center on the x-y plane with a fan on
the front operating (case (0 ,0, 1)[OCB]).
Table 4 CFD simulation of temperatures and enhancements of heat dissipation without the additional fan.
146
Engineering Applications of Computational Fluid Mechanics Vol. 4, No. 1 (2010)
addition fan, temperature drops are still ambient temperature is much lower than the
substantial especially for SB and VGA when the average air temperature in the chassis. The
openings on the top and front are open. This is situation may reverse if the computer is operated
believed to be due to natural convection as the in a high temperature environment.
relatively hot elements such as SB and HD are The CFD simulated cases with a fan on the top
located in the lower part of the chassis. Again, a are summarized in Table 6. Again, with the top
longer air stream between the holes on the top and fan blowing air into the chassis yields a better
front provides a favorable heat dissipation performance than sucking air out of the chassis,
mechanism. The best performance in this and the case with a front hole gives the best
category (no additional fan) is case (0,0,0)[COO] enhancement of heat dissipation (i.e., case
in which an air stream induced by natural (0,1,0)[OBO]).
convection passes through the main chips area, The CFD simulated cases with a fan on the front
i.e., CPU, RAM, and NB. are summarized in Table 7. It is interesting to note
Similar simulations and calculations for the cases that the vortex region occurred in case
with an additional fan on the side near the RAM (0,0,1)[OCB] (see Figs. 10 and 11) can be
are listed in Table 5. In general, a side fan eliminated by opening the top hole (case
(located near the RAM) is very effective in (0,0,1)[OOB]) which happens to give the best
reducing the temperatures of the three chip-based performance. The temperature and velocity
heating elements especially for the case when the distributions are shown in Figs. 12 and 13 in
hole on the top is closed and the hole on the front which the vortex region disappears as the top hole
is open (i.e., case (1,0,0)[BCO]). Also, blowing provides an extra exit for the hot air in the region
air into the chassis is more favorable than sucking near the RAM.
the air out of the chassis. This is because the
Table 5 CFD simulation of temperatures and enhancements of heat dissipation with an additional fan on the side near
RAM.
Table 6 CFD simulation of temperatures and enhancements of heat dissipation with an additional fan on the top.
147
Engineering Applications of Computational Fluid Mechanics Vol. 4, No. 1 (2010)
Table 7 CFD simulation of temperatures and enhancements of heat dissipation with an additional fan on the front.
Fig. 12 A cut-off view of temperature and velocity distributions on the chassis center on the x-y plane with a fan on
the front operating (case (0,0,1)[OOB]).
148
Engineering Applications of Computational Fluid Mechanics Vol. 4, No. 1 (2010)
REFERENCES
149