.

'\
J PO NO. & DT:
- Q.A.P.NO :
2016000904 DT. 21-11-2016

SEAM/QAP/DPS1/06
DRAWING NO:

QTY :
TECH SPEC : DT15W9-HG-5501 UNIT WEIGHT :
MAIN DESCRIPTION : OVER TURNING POST TOTAL WEIGHT :

QAP CLAUSE : 7.1 ITEM DESCRIPTION : BQ334R, OVER TURNING POST

Stage of Inspection FINAL INSPECTION BBU NO. 2A.1.15.2.6
SIZE AS PER TOLERANCE
SL NO. DESCRIPTION ACrUAL (MM)
DRAWING (MM) , (MM)
1 TOTAL LENGTH 4460 mm f2 4462 mm
2 SECTION 251.4X146.1 mm f2 251.4X146.1 mm
155,813.1,677.8,677.8, 155,813,678,678,1017,678
3 STIFFENER CENTER DISTANCE f2
1016.7,677.8 mm mm
 J
SEAM INDUSTRIES LIMITED
FIVE STAR INDUSTRIAL ZONE BUTlBORl NAGPUR
FlTUP REPORT

CUSTOMER : M/S:DOOSAN POWER SYSTEM LIMITED REPORT NO: SEAM/DPSl/H~/~PR6/DlMN/103

PO NO. & DT: 2016000904 DRAWING NO: DT15009-BS-60611 REV-00

Q.A.P.NO : SEAM/QAP/DPSI/O6 QTY : 10

MAIN DESCRtPTlON : OVER TURNING POST TOTAL WEIGHT : 1937.2 KG

QAP CLAUSE : 4.2 ITEM DESCRIPTION : BQ-334R, OVER TURNING POST

[stage of Inspection 1FITUP

SIZE AS PER
SL NO. DESCRIPTIONOF FIT UP TOLERANCE AOUAL (MM) REAMARE
DRAWING IMM)
I

1 TOTAL LENGTH 4460 mm *2 4462 mm Fit-up checked &found ok

2 SECTION 251.4X146.1 mm f2 251.4X146.1 mm Flt-up checked & found ok

STIFFENER CENTER DISTANCE

1 155,813.1,677.8,677.8,
1016.7,677.8 mm
I 1155,813,678,678,1017,678 rnm(Fit-up checked &found ok I
I 4 IFLANGETHK. I 8.6mm I +1 I 8.6 mm IFit-up checked &found ok I
5 WEB THK. 6 mm +I 6 mm Fit-up checked 81found ok

6 BEAM LENGTH 4395 mm +2 4395 mm Fit-up checked & found ok

Note: Orientation, Joint location, Weld Groove detall (Groove angle, Root face, Root gap), Alllgnment etc. Verified as per drawlng and found
within Acceptable tolerance as per Spec.
 -. .
SEAM INDUSTRIES LIMITED -
.
id'7 ,

FIVE STAR INDUSTRIAL ZONE BUTlBORl NAGPUR

RAW MATERIAL REPORT

CUSTOMER :
PROJECT/UNIT NO : ,
M/S:DOOSAN POWER SYSTEM LIMITED
Harduaganj Thermal Power Station
REPORT NO:
MARK NO:
SEAM/DPSI/HAD/L/PR6/RM/103

84-334R
.
1
PO NO. 81DT: 2016000904 DT. 21-11-2016 DRAWING NO: DT15009-BS-B0611REV-00
Q.A.P.NO : SEAM/QAP/DPS1/06 QTY : 10NOS
TECH SPEC : DT15009-HG-S501 TOTAL WEIGHT : 1937.2 KG
MAIN DESCRIPTION : OVER TuRNIN~POST ITEM DESCRIPTION : BQ-334R, OVER TURNING POST
QAP CLAUSE : 1.1,1.2 BBU NO. 2A.1.15.2.6
-
l~taee of lns~ection I RAW MATERIAL INSPECTION I
PART NO. Material Description SIZE Matl. Specn. HEAT No. PLNO MTC NO. 81DATE DB NO.

TOP FLANGE 8.6 A9921152062 E350 4816806 - 0000361089;DT.08.11.2018 012

H-1 BOlTOM FLANGE 8.6 A99211S2062 E350 4816806 -- 0000361089;DT.08.11.2018 012
WEB 6 A99211S2062 E350 4816806 - 0000361089;DT.08.11.2018 012
P-1 PLATE 20 A36lIS2062 E250 251194 220608711 RCL/MTL/PLM/80478668 ;DT.03.08.2017 006 .
P-2 STIFF.PLATE 12 A36/IS2062 E250 1515636 - 164213;DT.21.12.2015 002
P-3 PLATE 20 A36lIS2062 E250 251194 220608711 _ RCL/MTL/PLM/80478668 ;DT.03.08.2017 , 006 ,

..,
*
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ih
2 g.2,
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'. $4 .r.
n.. LU.
 ..& .:L.%.
1
SEAM INDUSTRIES LIMITED

c-.T7.%W
FIVE S T W U S T R I A l Z O n l & B n l D C , W T W O ~ .*A

Custmw: M/S:DOOSAN POWER SYSTEM LIMITED Report No.: SEAM/DPSi/HAD/VPR6/LPi/103

Address @fC W m e r : HARDUAGANJ THERMAL P.O.No.: 2016000904 DT. 21-11-2016
POWER STATION !3T€NTION(lX660MW)

Name of Part: BUCKSTAY ASSY .Q MARK N0:BQ-334R

8 FILLET WELD OF OVER TURNING POST
Surface Condition: As Grinded & Clean Drawing No.: DT15009-BS-B0611REV-00
Stage of Test:DETAIL AS MENSTION BELOW ' ~ a t e r l i i ~ 9 9 2 / ~ 2 0E350,
6 2 ~36)1~2062
~250 '

'
4
1 Temperature 05 Part: 26-34'C
1 well Timei i 0 Mln
Ught intensity: 1000-1060 LUX
Test Method: SOLVENT REMOVABLE
'7 QAP CLAUSE : 2.1.4
Reference Standard: DPSl PROCEDURE NO.SEAM/DS/PT/OOl
. BBU NO. : 2A.1.15.2.6
Description I Make 1, Batch No. Mfg. D a e ! . . Exp.Date
I CLEANER 1 CHECKMATE 1 CI-Cp-286 1 Mar-18 I Feb-20 I
( PENETRANT 1 CHECKMATE 1 CI-Pp-286 I Jan-18 I Dec-19 I
DEVELOPER CHECKMATE CI-Dy287 May-18 . Apr-20

I ~ e s c r i ~ tof

~r NO. I
i mTest

DESCRIPTION 1 Thickness 1 Date of Test 1 QW I Observation I Result

I
I I 1 FILLET WELD OF OVER TURNING POST
I MM 1 13'12'2018 1 lo 1
NO SURFACE INDICATION HAS
BEEN OBSERVED.
I Accepted
I
I I I I I
1. This test certifkate & reports may not be published for commercial purpose except in full version unless permlssionof an approved.
I
I
 INSPECTION REPORT (IR)
WELD VISUAL & FINISHING

Harduaganj Thermal Power Station

NAME Insp. Report No SEAM/DPSI/HAD/L/PR6/WELD VISUAL/103
Extention(lx66OMW)

CLIENT M/S:DOOSAN POWER SYSTEM LIMITED DATE: 13.12.2018

PO NO. 2016000904 DT. 21-11-2016

MARK NO BQ-334R
QAP. NO; SEAM/QAP/DPSI/O6

'=: ' I OBSERVATION I REMARK -

WELD PROFILE I OK I ACCEPTABLE

MISSING WELD
I NSD I ACCEPTABLE
F-7
UNDER FILL NSD . ACCEPTABLE$.-

OVER LAP

BURN THROUGH

TO VERIFY BACK CHIPPING & GRINDING

UNDER CUT
- -- --
NSD

NA

NSD

NSD
ACCEPTABLE

ACCEPTABLE
-
ACCEPT ABLE^,

ACCEPTABLE
. -,'

POROSIN NSD ACCEPTABLE

I
-

NSD ACCEPTABLE

10 OVER GRIND NSD ACCEPTABLE

11 CLEANING OK ACCEPTABLE

12 REWORK NIL ACCEPTABLE

REJECTED NIL ACCEPTABLE

I 14 I REMARKS I NIL I ACCEPTABLE