Professional Documents
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Gina Engineering Company: 1.1. Background
Gina Engineering Company: 1.1. Background
CHAPTER 01
INTRODUCTION
1.1. Background
Employers too benefit from an internship arrangement as it gives access to interns with
some skills to execute relevant tasks for the employer. Many interns end up with permanent
service with the same organization in which they are interned. Their worth to the organization
may be greater than before by the fact that they require modest or less training.
Since the 1990’s economic reforms in India, that’s bought a sea change in business and
academic culture, internships have found a prominent place in the life of a engineers. An
increasing presence of multinational companies, rapid economic growth, globalization,
individual’s aspirations, urbanization have all influenced the role and desirability of
internships.
1.2. Objective
1. Internship leads to the intern’s individual development through challenging
occupational coursework.
2. A typical and worthy extra-curricular activity that helps develops credentials for their
semester.
3. It is designed and planned through consultation with the college or university so as to
fit into the undergraduate practice.
4. Internship involves closed direction or mentoring by a specialized expert.
5. It includes work experiences that go together with classroom learning.
6. It too ends in an appraisal process at the wrapping up of the internship.
7. It builds upon the association of any academy institute or university with has employers.
8. It is mainly victorious when the intern, the college or university, and the employer all
share conscientiousness in making it a valuable practice.
9. Profession linked occurrence has a lot of names in the college or university. In addition
to “internship,” the other include as follows:
10. Cooperative education
11. Practicum
12. Externship
13. Apprenticeship
14. Article-ship
15. Across the university or college, these occasion to achieve career related practice can
differ in many means. They are as follows:
Internship may be compensated or not compensated i.e. paid or unpaid.
Internship may be requisite as part of the curriculum or discretionary.
Get academic credit during semester or no credit associated with the practice.
Internship can be from five hours to forty hours a week, fulltime in summer holiday or
part-time during academic year.
It can take place throughout the summer holidays or during other breaks of the year.
Internship can be opt during off campus or it can take place during on campus. These
experiences are win-win situations for all involved.
CHAPTER 02
COMPANY PROFILE
They are a team of qualified and experienced professionals who are passionate about building
structures that cater to the higher-end and modern lifestyle, enveloped in an ambience of
excellence. We believe in delivering, and have, successfully deliver all our projects on
schedule. Not just that, we also deliver a quality of workmanship that is of the highest order.
2.2.1 VISION
To continuously exceed the expectations of customers and employees and become a benchmark
for quality in every field the Prestige Group ventures info.
2.2.2 MISSION
To improve the customer experiences through constant innovation and understanding, with a
focus on quality and transparency of processes so that when it comes to Prestige, customers
come to expect nothing but best from the company, every time.
2.2.3 PASSION
Passion is strongest Motivator, We are alert to new ideas, eager to learn more and positive
towards setbacks, we are driven break barriers and set new benchmarks, Passion pushes us to
explore possibilities so we can give our customers more than they expect.
If there is an innovative way of doing something, we will find it, we are about finding newer
ways of setting benchmarks, and we approach every task ahead of us with an attitude of never
say never.
2.2.5 TRANSPARENCY
With Prestige, there are no asterisks tucked away in our communication, no hidden clauses in
our legal documents, and absolutely no shades of grey in our business processes.
2.2.6 QUALITY
Our focus on quality borders on the obsessive, At Prestige, it’s not just a catchphrase, but a
way of life, and so we dedicate every minute in the pursuit of it, stopping short of nothing to
ensure it reflects in all we do.
As a group with the wisdom of years of experiences, we understand how the skyline of a city
can reflect on its economic well being, We also understand that we have a responsibility to give
2.3.1 About Project: Ozone Urbana Aura is an ultimate reflection of the urban chic lifestyle
located in Devanahalli, Bangalore. The project hosts in its lap exclusively designed Residential
Apartments, each being an epitome of elegance and simplicity.
2.3.3 About Builder: Ozone Urbana Aura is engineered by internationally renowned architects
of Ozone Group. The Group has been involved in producing various residential and
commercial projects with beautifully crafted interiors as well as exteriors.
2.3.4 Units and Interiors: Ozone Urbana Aura comprises of 3 BHK and 4 BHK Apartments
that are finely crafted and committed to provide houses with unmatched quality. The
Apartments are spacious, well ventilated and Vaastu compliant.
2.3.5 Amenities and security features: Ozone Urbana Aura offers an array of world class
amenities such as Apartments. Besides that proper safety equipment are installed to ensure that
you live safely and happily with your family in these apartments at Devanahalli.
CHAPTER 03
INTERNSHIP PROGRAMME
INTERNSHIP PROGRAMME
• Site Execution,
checks and approvals. • Study of Drawings.
17% 10%
• Study of steel
drawings.
10%
• Study of Drawings.
• Construction process.
• Construction
process.
40%
CHAPTER 04
TASKS PERFORMED
The training was carried out for a period of Four weeks from 9th July 2018 to 4th August 2018
at “GINA ENGINEERING COMPANY Pvt.Ltd”, Bangalore.
In this period, we went through the various Designs, Importance of bar bending schedule, Study
of drawings, Arrangement of reinforcement, Importance and usage of form work, Different
types of checklist, Excavation process, Concreting Methodology, Finishing, Planning, etc.
The following work was carried out during the course of Internship:
1. Study of Drawings.
2. Study of steel drawings.
3. Construction process.
4. Concreting and finishing
5. Site Execution, checks and approvals.
6. Reference of checklists
Fig-View of Drawing
2. Identify specific Abbreviations: Abbreviations are a useful tool for engineers. Like
symbols, they can indicate shapes, processes, and even dimensions through a few
letters. Some of the most common abbreviations used in engineering drawings include
DP, which stands for depth, and DIA, which stands for diameter.
Fig-View of Abbreviation
FOOTING DETAILS
Fig-Footings Detail
COLUMN
Fig-Column Details
STAIRCASE
Fig-Plan of Staircase
Fig-Detailed of Staircase
SLABS
Excavation work on the site was being done by the JCB Machines and excavated soil was
transferred using dumpers. A foundation trench was dug out to the exact width of the
foundation concrete and sides were made vertical. The bottom of the foundation trenches was
perfectly levelled both longitudinally and transversally and the sides of the trenches was
dressed perfectly vertical. The bed of the trench was tightly watered and well rammed.
1. Foundation
Footings are strips of concrete or filled concrete blocks placed under foundation wall.
The purpose of footing is to transfer the loads safely in the ground.
b) Combined footing
Combined footings are used when two or more columns are closely spaced, heavily
loaded interior columns where individual footings, if they were provided, would be
either very close to each other or overlap each other. This footing is called "combined
footing".
Fig-Combined Footing
2. Form work
It is the term given to either temporary or permanent moulds into which concrete or similar materials
are poured. In the context of concrete construction, the false work supports the shuttering moulds.
a) Traditional timber formwork- The formwork is built on site out of timber and
plywood or moisture-resistant particleboard. It is easy to produce but time-consuming
for larger structures, and the plywood facing has a relatively short lifespan. It is still
used extensively where the labour costs are lower than the costs for procuring reusable
formwork. It is also the most flexible type of formwork, so even where other systems
are in use, complicated sections may use it.
b) Re-usable plastic formwork-These interlocking and modular systems are used to build
widely variable, but relatively simple, concrete structures. The panels are lightweight
and very robust. They are especially suited for low-cost, mass housing schemes.
Column starter are fixed to make sure that the columns are located at the right
place and are correctly aligned according to the drawing using “Total station
instrument”.
The starters should be preferably done using steel channel sections and C-
clamps and usage of wooden runner moulds should be avoided as the error due
to warping is high.
The column is located and starter is marked with respect to the grid lines.
The starter moulds is placed on top of marking and the bolts are fixed.
The diagonals of the starter are checked to make sure that the corners are at the
right angle.
Foam strip should be provided around the starter to prevent the loss of slurry
during concreting
The verticality is checked using a plumb bob on it external faces and sides.
The shuttering box is temporarily tied to the column reinforcement with the full
weight if the shuttering box.
Then the sides corresponding to the shorter side is brought into place and plumb
is checked.
The external tie rods which do not pass through the concrete, connecting two
longer side of column shuttering are fixed.
Then the internal tie rod which passes through the concrete are fixed.
The plumb of the column is checked once again for the longer and shorter side
using plumb bob.
Plumb bob is tied from the top at a distance from the column box using a small
The distance between the thread of the plumb bob and the plywood of the
column box is measured at the top middle and bottom using measuring tape, the
distance measured should be equal at all the points.
STARTER
• Setting starter for columns based on marking line.
• Checking starter size formwork.
• Casting the starter concrete.
Fig-Column starter
Hammer
Nylon thread
Hand saw
Sprit level
Plumb bobs
Measurement tape
Chisel
Crow bar
Masking tape
Spanner
Carpenters hammer
Wrecking bars
Protractor
Measuring scale
Once the secondary runner arrangement is ready along the length of beam, the
plywood beam bottom is placed on top and in between two columns in which
the actual beam would rest.
The beam bottom is leveled and made horizontal using spirit level.
For the peripheral beams, the inner side is fixed first. The outer sides are fixed
after placing the reinforcement into position.
The beam sides are held in position by c clamps, which hold the two side of the
beam.
The length and depth of the beams should be checked as per the drawing.
The diagonals should be checked to ensure that the beams are meeting at right
angles.
First the MS props are raised along the direction of the shorter beam. These
props should be rest on hard and even surface so that no sinking occurs during
concreting due to vibration and concrete load.
1’3”x 4” runners are placed along the direction of the beam on the props and
nailed on them where holes are provided.
Both the ends of the span rest on the runners along the shorter span.
The steel centering sheets are placed on these spans in such a way that half of
the width of the span top is occupied by the adjacent centering sheet.
Hence the spacing between the spans should not exceed the length of centering
sheets.
Brown masking tape is fixed at all junctions of the centering sheets to prevent
slurry leakage.
After the reinforcement for the peripheral beams are tied into the position their
outer beam sides are fixed.
The props and the centering should be adequately braced to take care of any
horizontal movement due to concrete pumping.
The formwork coating agent is applied on all shuttering surfaces that will come
in direct contact with concrete.
The beam bottom and sides should be first coated, the beam reinforcement cage
is placed into position and the slab should be coated with a piece of sponge or
clean cloth, dipped in the form work coating agent.
Before concreting, the weak areas of the form work should be visually identified
and extra supports should be provided which will rest on a hard surface
The primary runners of suitable length are first placed on the u jacks of
the staging, at the area where the landing shall be cast.
Secondary runners of equal length to width of landing are placed
perpendicular to the primary runners.
Then the form work for landing and the stair case beam is provided above
the secondary runners.
Waist slab
Staging of the waist slab of the flight is erected and the primary runners are
placed on the u jacks along the length of the flight and secondary runners
are placed on top of them perpendicularly.
The waist slab plywood shuttering is placed in such a way that one end of
it is at the bottom of the already casted landing slab and the other end is at
the bottom of the newly shuttered landing.
The waist slab plywood shuttering is placed over its staging such that one
end is at bottom of the newly shuttered landing and the other end is
matching with the shuttering level of the next slab.
Once the form work for the landing and the waist slab is fixed markings for
the risers and treads are done on the inner side of the waist slab formwork.
The reinforcement for the waist slab landing and stair case beam is fixed.
The longitudinal sides of the staircase form work are fixed to the waist
slab shuttering using nails.
Riser planks are fixed perpendicular to the direction of the flight, in
between the two-staircase side shuttering using nails.
Two long runners are fixed in such a way that it connects the top of all the risers.
Fig-Staircase shuttering
3. Reinforcement
Steel reinforcement is used in concrete to fulfil a number of functions which are paramount to
the efficiency of concrete member, given rise to reinforced concrete structure.
GINA is using Fe 500 TMT bars for construction. unit of steel is measured in metric tons (MT).
The following are the size (Diameter) of reinforcement for different works.
Footing (12mm,16mm,20mm,25mm,32mm)
Pedestal (8mm,10mm,12mm)
Plinth beam (8mm,10mm,12mm,16mm,25mm)
Column (8mm,10mm,16mm,20mm)
Beam (8mm,10mm,12mm,16mm,20mm,25mm)
Slab (8mm,10mm,12mm,16mm)
Staircase (8mm,10mm,12mm,16mm)
Concreting
The process of concreting involves the following steps:
1. Mixing.
2. Transporting.
4. Curing.
1. Mixing
Thorough mixing of the different ingredients of concrete is very essential to
produce good quality concrete, which is homogenous in nature and uniform in
colour.
The logistics should be worked out with the vendor such that the concrete
supply and pumping should happen continuously.
The concrete should be received with a delivery invoice with the plant
manager's signature on it and data cycle sheet showing the grade, quantity,
water cement ratio, slump, cement content, time of manufacturing, a dosage
of admixtures and weight of various ingredients.
The above data in the data cycle sheet should be read before accepting the
concrete.
Do not accept concrete after three hours of mixing, considering that suitable
retarders are added. Any concrete should be used up within half an hour to 45
minutes of preparation if retarders are not added.
Slump cone tests have to be conducted for every batch of concrete before
placing.
Depending on whether the concrete is going to be pumped or dumped at site,
the recommended slump is as follows:
For pumping: 100 ± 20 mm for dumping: 90 ± 10mm.
Concrete samples should be collected in cubes and tested as per required
frequency.
2. Transportation
The concrete once prepared can be shifted in the following ways:
Chutes.
Wheel barrows.
Builder's Hoists.
Concrete bucket and tower crane.
Transit mixers.
Concrete pump (horizontally and vertically).
Transit mixers: Transit mixers are trucks with rotating concrete mixing
drums mounted on them. They are used to transport concrete along long
distances. The drum rotates during the transit. Preventing the concrete from
setting. Depending upon the distance between the batching plant and the
place of concreting. Suitable admixtures are added to the concrete. These
admixtures act as retarders of chemical action between cement and water.
Concrete pump:
These are heavy-duty pumps, used to pump concrete in horizontal and vertical
directions. The concrete to be pumped should be fluid, with a slump between 100 to
120mm. Pipes are fitted to the pump, which carry the concrete to the desired location.
The vertical and horizontal distance to the point of concreting and the bends in the pipe
will have a direct impact on the frictional losses and strain that the pump will be
subjected to. Hence, a pump of suitable capacity should be selected, depending upon
the pumping distance.
The pipes should be supported at equal intervals and not left stray on
the shuttering. The movement due to the flow of concrete in the pipe
(under pressure) could cause damage to the shuttering and
reinforcement
The shuttering should be capable of taking the vibrations of the pipe due
to pumping.
The pipe should be wet and rich slurry should be pumped before
concreting to lubricate the inner surface of the pipe. The slurry should
be collected in another drum for reuse or pumped outside the shuttering
area.
In case of delay in the concrete supply, the current transit mixer
unloading should slowly progress until the next load arrives. Non-
pumping of concrete for a long duration will lead to choking of the pipe.
The flexible pipe at the discharge end of the concreting pipe
arrangement should not be bent more than 1350 while concreting.
In constricted areas, direct pumping through the pipe should be avoided.
The concrete should be unloaded at a place nearby and transportation
should be done using mortar buckets or wheel barrows.
After concreting, the ball has to be passed through the concrete carrying
pipes to clear it of any residual concrete at the end of the day's work.
Excessive care should be taken during this process to avoid accidents.
Mason’s trowel
Nylon thread
Measuring tape
Hand glove
Aluminium straight edge
Vibrators
Gum boots
MS sheets
Shovel
Pipes
Hessian cloth
Measuring cane
Floor finishing trowel
Steel rack
Aluminium pusher with handle
Concrete distributor with handle
Measuring scales
Shovels
Area trowel
Finishing board
Continuous curing for a minimum period of 7 days is must for any RCC
structures constructed using ordinary Portland cement.
All the starters should be cured for a minimum of 24 hours. Columns can
be casted on the starters within 24 hours and curing of column and starter
can go on simultaneously.
Do not ignore the slab curing to facilitate marking of columns for the upper
slab. Such areas where column marking has to be done. Wet hessian cloth
should be used and curing should be done.
During hot weather conditions, curing compounds can be used, after
permission from the structural consultant.
In a rare Occurrence where the reinforcements is exposed after de
shuttering. a special premix concrete of an approved make should be used
to treat the area.
The very next day after concreting. the date of concreting should be painted
on the concrete element to ensure proper curing.
Problem solving - recognizes problems and devises and implements a plan of action.
Learning initiative - uses efficient learning techniques to acquire and apply new
knowledge and skills.
Responsibility - exerts a high level of effort and perseveres toward goal attainment.
Works with diversity - works well with people from diverse backgrounds.
Applies technology - understands overall intent and proper procedures for setup
and operation of equipment.
Students all have their educational experience in common. What stand out to employers
is those students who also have work experiences by the time they graduate. This
automatically makes them more marketable; as they may require less training and are
assumed to be able to handle more responsibilities. In addition to the specialized skills of
your field, transferable skills are generally required at any job, e.g.
communication/interpersonal skills, computer proficiency, and team work.
2) Course Credit:
Academically I have fulfilled internship, hence the outcome is I can
earn the good marks Thus in terms of academics I can secure good marks and
complete my course.
5) Network with Professionals in Our Field, For References and Future Job
Opportunities:
It’s all about who you know. As a student intern, we are surrounded by
professionals in the industry that we are seeking access to. It’s more than just
about getting a grade, earning credit, or making money. This is an opportunity
to learn from everyone around us, ask questions, and impress them with our
eagerness. These people can be your future colleagues or can be the connection
to our first job.
CHAPTER 05
CONCLUSION
Internship training programme has offered me a great opportunity to grow and
develop. It has propelled me to be able to overcome challenges and develop my
career. The programme has enhanced my critical thinking and analytical skills as
well as improved my professional and ability to work in a multicultural environment.
Company appointed me as INTERNSHIP TRAINEE and The Organization
involved me to work on strengthening of columns by different methods.
Working in GINA ENGINEERING COMPANY PVT LTD as an intern was not
only an honor and privilege but a lifelong experience that will forever shape my
professional life. This great experience is incomparable to other internship
experiences I had in the past.
I am very appreciative of this opportunity and forever grateful to GINA
ENGINEERING COMPANY Pvt. Ltd for giving the opportunity to not work as
an intern and I believe epitomized my intern experience in GINA ENGINEERING
COMPANY Pvt .Ltd
REFERENCES