UNIT #1 : Boiler & Auxilairy Equipment Week :06 - 12 Mei 2019

EQUIPMENT CONDITION INFORMATION Remark

SYSTEM SUBSYSTEM KKS NUMBER EQUIPMENT NAME GE YL RD
1.1.1 Pressure parts 1
1.1.2 Non pressure Parts 1
1.1.3 Steam Drum 1
1.1.4 Air Preheater 1
10HAD71CL101 Drum water level 1 Electric Contacted 1
10HAD71CL102 Drum water level 2 Electric Contacted 1
10HAD71CL103 Drum water level 3 Electric Contacted 1
10HAD71CL104 Drum water level 4 Electric Contacted 1
1.1.5 Water Level Gauge Glass Left 1
1.1.6 Water Level Gauge Glass Right 1
1.1 Boiler System 10HBK03CT601 Boiler Side-A upper bed temperature 1 1
10HBK10CP101 Furnace Side-A pressure 1 1
10HBK10CP102 Furnace Side-A pressure 2 1
10HBK10CP103 Furnace Side-B pressure 1 1
10HBK10CP104 Furnace Side-B pressure 2 1
10HAH19DP111 Differential pressure of boiler Side-A material layer 1
10HAH19DP112 Differential pressure of boiler Side-B material layer 1
10HDB21CP101 Side-B return material air main duct air pressure 1
10HDB11CP101 Side-A return material air main duct air pressure 1
10HBK14CQ101 Economizer inlet gas Oxygen Meter Side A 1
10HBK14CQ101 Economizer inlet gas Oxygen Meter Side B 1
10HFA10BB001 Coal Bunker 1
10HFA10CL101 A Coal bunker level 1
10HFA20CL101 B Coal bunker level 1
10HFA30CL101 C Coal bunker level 1
10HFB30AA001 Coal feeder Inlet Valve C 1
10HFB20AA001 Coal feeder Inlet Valve B 1
10HFB10AA001 Coal feeder Inlet Valve A 1
10HFB30AF001 Coal Feeder C & Coal Hopper 1
10HFB20AF001 Coal Feeder B & Coal Hopper 1
10HFB10AF001 Coal Feeder A & Coal Hopper 1
1.2 Boiler Combustion System 10HFB30AA002 Coal feeder outlet Valve C 1
10HFB20AA002 Coal feeder outlet Valve B 1
10HFB10AA002 Coal feeder outlet Valve A 1
10HBK19CT601 Boiler front lower bed temperature 1 1
10HBK19CT602 Boiler front lower bed temperature 2 1
10HBK19CT603 Boiler front lower bed temperature 3 1
10HBK19CT604 Boiler rear lower bed temperature 1 1
10HBK19CT605 Boiler rear lower bed temperature 2 1
10HBK19CT606 Boiler rear lower bed temperature 3 1
J0SAE01T101 Coal Bunker bay #1 bag dust collector 1
J0SAE01T102 Coal Bunker bay #2 bag dust collector 1
1.3.1 Combustion Chamber Side A 1
1. Boiler
1.3.2 Combustion Chamber Side B 1
10HJA10CB101 Boiler side A flame strenght 1
10HJA20Cb101 Boiler side B flame strenght 1
10ERB10AA008VC Boiler feed fuel oil main pipe pneumatic valve 1
10ERB10AA002XQ01 Boiler feed oil main pipe motor driven valve 1
10ERB10AA101XQ01 Boiler return fuel oil Main pipe control Valve 1
1.3 Oil Ignition System
10ERB10AA009VC Boiler return fuel oil main pipe pneumatic valve 1
10ERB10CF101 Flow rate feeding oil 1 Different flow rate between DCS & Local Akan dilakukan Corrective Maintenance
10ERB10CF102 Flow rate Return oil 1 Different flow rate between DCS & Local Akan dilakukan Corrective Maintenance
1.3.3 Differential Pressure 1
1.3.4 Oil Burner Side A 1
1.3.5. Oil Burner Side B 1
1.3.6 Piping system 1
10LAE72AA101XQ01 Primary attemperating spray water motor driven valve 1
10LAE72AA001VC Primary attemperating spray water motor driven valve 1
1.4 Boiler Attemperating
10LAE73AA101XQ01 Secondary attemperating spray water motor driven valve 1
System
10LAE73AA001VC Secondary attemperating spray water motor driven valve 1
1.4.1 Piping System 1
1.5.1 Piping system 1
1.5.2 Fist Manual Isolation Valve 1 Packing seal inside Valve broken Akan dilakukan Corrective Maintenance
10HCB10AA001 Motorized Valve 1 Internal Passing Akan dilakukan Corrective Maintenance
10HCB10AA101 Pressure reducing Valve 1
10HCB12AT001 Boiler Side B Long rectractable blower 1 1
10HCB12AT002 Boiler Side B Long rectractable blower 2 1
10HCB11AT001 Boiler Side A Long rectractable blower 1 1 Leakage steam at nozzle when running Akan dilakukan Corrective Maintenance
10HCB11AT002 Boiler Side A Long rectractable blower 2 1
10HCB12AT003 Boiler side B Fixed rotary blower 1 1
10HCB12AT004 Boiler side B Fixed rotary blower 2 1
10HCB11AT003 Boiler side A Fixed rotary blower 1 1
10HCB11AT004 Boiler side A Fixed rotary blower 2 1
1.5 Sootblowing System 10HCB12AT005 Boiler side B Fixed rotary blower 3 1
10HCB12AT006 Boiler side B Fixed rotary blower 4 1
10HCB11AT005 Boiler side A Fixed rotary blower 3 1
10HCB11AT006 Boiler side A Fixed rotary blower 4 1
10HCB12AT007 Boiler side B Fixed rotary blower 5 1
10HCB12AT008 Boiler side B Fixed rotary blower 6 1
10HCB11AT007 Boiler side A Fixed rotary blower 5 1
10HCB11AT008 Boiler side A Fixed rotary blower 6 1
10HCB12AA001 Motorized Drain Valve Side B 1 Internal Passing Akan dilakukan Corrective Maintenance
10HCB11AA001 Motorized Drain Valve Side A 1 Internal Passing Akan dilakukan Corrective Maintenance
1.5.3 Manual Drain Valve Side B 1
1.5.4 Manual Drain Valve Side A 1
1.5.6 Piping system 1
 UNIT #1 : Boiler & Auxilairy Equipment Week :06 - 12 Mei 2019
EQUIPMENT CONDITION INFORMATION Remark
SYSTEM SUBSYSTEM KKS NUMBER EQUIPMENT NAME GE YL RD
10HAD71AA416VC DRUM EMERGENCY BLOW-OFF MOTOR-DRIVEN VALVE 1 1

10HAD71AA415VC DRUM EMERGENCY BLOW-OFF MOTOR-DRIVEN VALVE 2 1

NO.1 Continuous blowdown motor-driven control valve of drum
10HAD71AA101XQ01 1
position feedback
NO.2 Continuous blowdown motor-driven control valve of drum
10HAD71AA102XQ01 1
position feedback
TERMINAL HEADER TAKE FIRE STEAM EXHAUST MOTOR-
10HAH82AA191VC 1
DRIVEN VALVE 1
TERMINAL HEADER TAKE FIRE STEAM EXHAUST MOTOR-
10HAH82AA192VC 1
DRIVEN VALVE 2
10LBA71AA001VC MAIN STEAM OUTLET MOTOR-DRIVEN VALVE 1
BOILER SIDE-B WATER WALL DOWN HEADER
10HAN72AA401VC 1 Internal Passing
BLOWDOWN MOTOR-DRIVEN VALVE Akan dilakukan Corrective Maintenance
BOILER DOWNCOMERS BLOWDOWN MOTOR-DRIVEN
10HAN75AA401VC 1 Internal Passing
VALVE 1 Akan dilakukan Corrective Maintenance
BOILER FRONT WALL WATER WALL DOWN HEADER
10HAN71AA401VC 1 Internal Passing
BLOWDOWN MOTOR-DRIVEN VALVE 2 Akan dilakukan Corrective Maintenance
BOILER FRONT WALL WATER WALL DOWN HEADER
1.6 Boiler Blowdown System 10HAN71AA403VC 1 Internal Passing
BLOWDOWN MOTOR-DRIVEN VALVE 1 Akan dilakukan Corrective Maintenance
BOILER DOWNCOMERS BLOWDOWN MOTOR-DRIVEN
10HAN75AA403VC 1 Internal Passing
VALVE 2 Akan dilakukan Corrective Maintenance
BOILER SIDE-A WATER WALL DOWN HEADER
10HAN74AA401VC 1 Internal Passing
BLOWDOWN MOTOR-DRIVEN VALVE Akan dilakukan Corrective Maintenance
BOILER BACK WALL WATER WALL DOWN HEADER
10HAN73AA401VC 1 Internal Passing
BLOWDOWN MOTOR-DRIVEN VALVE 1 Akan dilakukan Corrective Maintenance
BOILER BACK WALL WATER WALL DOWN HEADER
10HAN73AA404VC 1 Internal Passing
BLOWDOWN MOTOR-DRIVEN VALVE 2 Akan dilakukan Corrective Maintenance
Motor-driven valve for continuous blowdown flash tank level
10LCQ20AA101XQ01 1
regulating position
CONTINUOUS BLOWDOWN CONTAINER TO DEAERATOR
10LCQ50AA001VC 1
MOTOR-DRIVEN VALVE
1. Boiler 10LCQ10BB001 Periodic Blowdown tank 1 1
10LCQ20BB001 Continous Blowdown tank 1 1
continuous blowdown water level gauge is inaccurate
10LCQ20CL101 1
Continuous blowdown flash tank level 1 and has never been put into operation Akan dilakukan Corrective Maintenance
continuous blowdown water level gauge is inaccurate
10LCQ20CL102 1
Continuous blowdown flash tank level 2 and has never been put into operation Akan dilakukan Corrective Maintenance
1.6.1 piping System 1
10LBA10AA001VC Turbine Main steam motor driven-valve 1
10LBA71AA001VC Main steam outlet motor-driven valve 1
1.7 Main Steam Pipe System 10HAH82AA191VC Steam Exhaust motor driven valve 1 (terminal header) 1
10HAH82AA192VC Steam Exhaust motor driven valve 2 (terminal header) 1
1.7.1 Terminal header & Piping System 1
10HDA10AA001VC Boiler No 1 slag discharge motor driven valve 1
Boiler emergenchy discharge motor driven valve of
10HDA30AA001VC Boiler emergenchy discharge motor driven valve 1
Bootm ash slag is mulfunction Akan dilakukan Corrective Maintenance
10HDAA20AA001VC Boiler No 2 slag discharge motor driven valve 1
Ash leakage at end of body of slag cooler due to
10HDA20AF001VC B Slag cooler 1
Damage seal Akan dilakukan Corrective Maintenance
1.8 Bottom slag Handling
10HDA10AF001VC A Slag cooler 1
10ETD50AF001VC Slag bucket Machine 1
10ETD50AF002VC Slag Bucket elevator Machine 1
10ETE50BB001 Bottom ash silo 1
10ETE51 AM001 Dual-axle mixer 1
10ETE52 AT001 Dry ash unloader 1
1.9.1 Limestone Bin 1
10EDA10CL101 Level limestone Handling 1
10EDA10AA101 Pneumatic valve 1
10EDA10AA102 Pneumatic valve 1
10EDA10AA108 Pneumatic valve 1
1.9 Limestone Handling
1.9.2 Limestone conveyor No. 1 1
System
1.9.3 Limestone conveyor No. 2 1
10EDA10AE001 Feeder 1
10EDA10AE102 Motorized Valve 1
10EDA10AE103 Motorized Valve 1
1.9.4 Distribution Pipe 1
2.1.1 Piping system 1
10HLB10AN001 Primary air fan & Motor 1 NDE & DE Fan vibration hunting Perbaikan dikerjakan saat unit shutdown
2.1 Primary air system 10HLA10AA001 Inlet Dumper 1
10HLA10AA002 Outlet Dumper 1
2.1.2 Hot & Cold Air Duct 1
10HLB20AN001 Secondary Air Fan & motor 1
2.2 Secondary air system 10HLA20AA001 Inlet Dumper 1
10HLA20AA002 Outlet Dumper 1
2.2.1 Hot & Cold Air Duct 1
2. Air Fan V-Belt Fluidizing Fan Belt 1 B Minus one due to
10HDB20AN001 Fluidizing air fan 2 & Motor 1 Akan dilakukan Corrective Maintenance
broken
10HDB10AN001 Fluidizing air fan 1 & Motor 1
2.3 Fluidizing air system
10HDB20AA002 Outlet valve 2 1
10HDB10AA002 Outlet valve 1 1
2.3.1 Air Duct 1
10HNC10AN001 Induced Draft Fan & motor 1
10HNA10AA001 Inlet Dumper 1
2.4 Induced Air system
10HNA10AA002 Outlet Dumper 1
2.4.1 Air Duct 1
 UNIT #1 : Boiler & Auxilairy Equipment Week :06 - 12 Mei 2019
EQUIPMENT CONDITION INFORMATION Remark
SYSTEM SUBSYSTEM KKS NUMBER EQUIPMENT NAME GE YL RD
10HDE10AT001 Electro Static precipitator 1
10BFU003XQ04 #1 EFA HV Voltage 1
10BFU003XQ02 #1 EFA HV Current 1
3. ESP 3.1 Electro Static Precipitator 10BFU004XQ04 #2 EFA HV Voltage 1
10BFU004XQ02 #2 EFA HV Current 1
10BFU005XQ04 #3 EFA HV Voltage 1
10BFU005XQ02 #3 EFA HV Current 1
10HNA10CQ101 Gas dust concentration 1 Can not function waiting for manufactur Akan dilakukan Corrective Maintenance
10HNA10CQ104JS Gas NOx concentration 1 Can not function waiting for manufactur Akan dilakukan Corrective Maintenance
10HNA10CQ103JS Gas SO2 concentration 1 Can not function waiting for manufactur Akan dilakukan Corrective Maintenance
10HNA10CF101 Gas flow 1 Can not function waiting for manufactur Akan dilakukan Corrective Maintenance
4. Control
4.1 CEMS 10HNA10CP103 Gas pressure 1
Emission
10HNA10CQ102 Gas humidity 1
10HNA10CQ106 Gas O2 concentration 1 Can not function waiting for manufactur Akan dilakukan Corrective Maintenance
10HNA10CF101JS Gas Standard flow 1
10HNA10CT101 Gas temperature 1

5. Vacuum
5.1 Vacuum Cleaning Boiler J0SAH02AZ001 Vacuum suction device 1
Boiler

10QUA10 AK001 High Temperature Rack 1

Thermostat for Cooling Sampling of Online meter
can not function, some instrument need to
recalibrate
10QUA20 AK001 Instrument Rack for Online meter & Online Meter 1
6. Boiler the water quality value out of range with the
6.1 Sampling Rack System
Sampling instrument for Unit 1 Left/right side of Drum boiler
water SiO2 Akan dilakukan Corrective Maintenance
Manual sampling for closed cooling can not be taken
7.1 Manual Sampling 1
due to plugging Akan dilakukan Corrective Maintenance
7.2 Piping System 1
TOTAL 167 22 6
Keterangan :
Peralatan normal operasi
Peralatan abnormal operasi
Peralaan fault/tidak stanby