Elme 817-18952 PDF

MANUAL
ORIGINAL INSTRUCTIONS
MODEL 817-18952 MANUAL NO. 1-2954

ver B
MANUAL
The manual is divided into the following sections:
Section A User instruction
Section B Service manual
Section C Diagrams
Section D Mechanical parts
Section E Hydraulic parts
Section F Electrical parts
Section G Additional parts
Section H Revision records
All information, illustrations and specifications in this manual are based on the latest information at the time of publi-
cation. The right is reserved to make changes at any time without notice. COPYRIGHT© 2015 ELME Spreader AB.
MODEL: 817
MANUAL CONTENTS
SECTION A USER INSTRUCTION
A100-097 General safety instructions

A100-008 User instruction
A100-089 User instruction lifting eyes
A100-147 Important information
SECTION B SERVICE MANUAL
B110-198 Lubrication chart

B110-017 Maintenance instruction
B110-068 Servicing pendular twistlock
B110-081 Extension cylinder service inst.
B110-251 Twistlock indication and end beam adjustment
B110-302 Tightening torques
B110-391 Tighten of wear pads
B110-564 Assembly instruction (Nordlock)
B110-324 Storage
B9-149 Description power damping block
B9-153 Description of single speed rotation block
SECTION C DIAGRAMS
C120-001 Hydraulic symbols

814 033 Hydraulic schematic
C120-003 Neuron (Canbus)
826 396 Wiring diagram
826 395 Electric schematic
SECTION D MECHANICAL PARTS
D510-689 Main frame

D510-690 Rotator assy.
D510-790 Wear pads
D510-1353 Welded spare parts
D550-373 Pendular twistlock assy.
© Elme Spreader AB 09-2016

MODEL: 817
MANUAL CONTENTS
SECTION E HYDRAULIC PARTS
E560-340 Sideshift cylinder assy.

E560-419 Extension cylinder assy.
E560-506 Powerdamp cylinder assy.
E570-525 Swivel assy.
E570-566 Valve assy. (swivel)
E570-1362 Valve assy. (sideshift)
E570-1409 Valve assy. (extension)
E570-1547 Valve assy. (rotation/brake)
E570-1548 Valve assy. (power damping)
E570-860 Hydraulic system
E570-610 Parker fittings
SECTION F ELECTRICAL PARTS
F580-870 Electric system

F580-264 Electrical parts
F580-677 Indicator lights assy.
F580-348 Indicator LED-lights assy.
SECTION G SPECIAL PARTS (OPTIONAL)
G590-121 Additional parts (hose clamp)

G590-175 Additional parts (pin for damp. cyl.)
G590-195 Additional parts (brackets for hose clamps)
G590-216 Additional parts (cover plate)
G590-306 Additional parts (pin on rotator)
G590-435 Additional parts (bumpers)
G590-572 Additional parts (bracket light assy.)
G590-673 Additional parts (bracket Deutsch connector)
G590-800 Additional parts (greasing hoses in rotator top)
G590-837 Additional parts (service boxes)
SECTION H REVISION RECORDS

SECTION
A
USER INSTRUCTION
GENERAL SAFETY INSTRUCTIONS PAGE NO.
(ALL ELME SPREADERS) A 100-097-1
This standard page with safety instructions shows all danger zones on a spreader
(regardless model) where there are pinching and crushing risks.
! Warnings to service personnel and others working with the spreader
When working on the spreader, there are various dangerous situations that must be
avoided.
There is a PINCHING and CRUSHING risk at the following points on the spreader:
* Between the moving parts of the flipper (see figure 2a).
* Between a flipper and the end beam of the spreader (see figure 2b).
* Between the carriage/rotator and the main frame of the spreader

(see figure 3a and 3b).
* Between ”T”-beams and main frame of the spreader (see figure 4).
* Between legs/feet and load (see figure 5).
Some spreaders are equipped with 3 emergency stop buttons (see figure 1). The
emergency stop buttons are a yellow box with a red stop button in the middle. By
pressing the red button, all spreader functions will be stopped. When the spreader is
restarted, it will be necessary to restart any function that was activated at the time of
the emergency.
Danger zone
Emergency stops
Figure 1 - Danger zone - around spreader
© Elme Spreader AB 12-2015(10-2015)

Danger zone Danger zone
Figure 2a - Danger zone - flipper Figure 2b - Danger zone - Crushing risk
Figure 2c - Danger zone - Crushing risk
Carriage Rotator
Figure 3a Figure 3b
Figure 3a and 3b- Danger zone - between carriage/rotator and main frame

Figure 4. Danger zone - between ”T”-beams and main frame
Figure 5. Danger zone - legs/feet

PAGE NO.
USER INSTRUCTIONS
A 100-008-1
The ELME Model 817 Container spreader is a technically advanced piece of equipment
which, if it is carefully used and maintained, will serve its purpose for many years.
Initial check.
Each work shift should be started by making a visual check of the unit (this must be part
of the daily routine). Possible damage will in this way be discovered at an early stage,
thus enabling repairs to be carried out at a much lower cost.
NEVER USE THE UNIT UNLESS ALL SAFETY DEVICES FUNCTION CORRECTLY!!!
CONTAINER HANDLING
1. Starting work with the spreader.

First of all, the length of the spreader must be adjusted to the size of container that is
required to be lifted. This is done by retracting the stops (if fitted) and then activating the
extention lever or button, in order to extend or retract the spreader beams to the desired
length.
NOTE! It is important to remember that loads should only be lifted at the specified
lengths for which the spreader is designed, i.e. 20ft. 30ft. 35ft. 40ft and in some cases
45ft. Where stops are fitted, these should be used to position the beams accurately
at one of the above mentioned positions. If the spreader is not equipped with stops,
the spreader may only be used for lifting 20ft. and 40ft. containers. Lifting outside
the specified positions may result in serious damage to the spreader.
When the required length has been reached, lift the spreader high enough to give good
visibility under it. This serves two purposes; 1) it gives good visibility for travelling and
2) it positions the spreader ready for picking up the first container. The spreader should
now be side shifted to the center position and the reach function operated to the fully
retracted position. This will be termed ”THE BASIC POSITION” in the rest of the
instruction.
2. Picking up a container.
If necessary, raise the spreader in order to have plenty of space between it and the
container. Always attempt to position the spreader centrally over the container.
The final adjustments for lining up the twistlocks with the corner castings of the
container can now be made.

PAGE NO.
USER INSTRUCTIONS
A 100-008-2
By using the controls for shift and reach, position the spreader accurately over the
corner castings and then lower the spreader into them. If any of the twistlocks do not fit
into the corner castings properly, CAREFULLY lift the spreader just free of the contai-
ner, readjust its position and the try again. NEVER PUSH OR SIDE SHIFT while any of
the twistlocks are still engaged in the corner castings of the container. When all twist-
locks are correctly engaged in the corner castings, the spreader should be lowered until
it rests unsupported on the container. This is termed as the spreader being correctly
SEATED and this will be indicated by the SEATED LIGHT being switched on. As soon
as this happens, the twistlocks can be activated to the locked position and the LOCKED
LIGHT will be switched on.
CHECK THAT THE ”LOCKED” LIGHT HAS BEEN SWITCHED ON and then lift the
container to the required height for loading and/or travelling. Before moving the
container, return the spreader to the ”BASIC POSITION”. The container is now ready to
be transported to a new location. When travelling, always keep the load at the lowest
possible height and drive carefully.
3. Detach a container.
When approaching the new location for the container (this could be a chassis or a stack
etc.) lower the container to the required height and adjust the position of the corner cas-
tings, so that they are accurately situated above the corner locks of the chassis. Lower
the container, ensuring that its corner castings locate on the corner locks.
NEVER USE MORE TILT THAN NECESSARY AND NEVER PUSH !!!
WARNING!!! A heavy container and the weight of a spreader will do serious

damage to a trailer or chassis, if not handled with care.
The twistlocks may now be activated to the ”UNLOCKED” position, the spreader lifted
free of the container and the truck backed away.
4. General advice.
- Always adjust the spreader back to the ”BASIC POSITION” after every handling cycle.
- When parking the truck and spreader or when they are not in use for longer periods of
time, always make a habit of lowering the spreader to its lowest position.
- Read all instruction books carefully and be sure that you understand them.
- Should there be anything you do not understand, please contact your local dealer who
will ensure that all your questions are answered.

PAGE NO.
USER INSTRUCTIONS
A 100-008-3
Elme attachment model 817, 857

Indication light Indication light Indication light
Container Position
Green Orange Red
Twistlocks unlocked both sides. No container attached.
Top lift OFF OFF ON
Seated - 1, 2, or 3 corners seated.
-"- -- BLINK --
Seated - All 4 corners seated.
-"- Twistlock can be activated to lock or unlock. -- ON --
Twistlocks locked both sides and container lifted.

-"- ON OFF OFF
Twistlock in locked position with a faulty unlock signal.
-"- OFF -- BLINK
Twistlock in unlocked position with a faulty lock signal.

-"- BLINK -- OFF
Twistlock
Locked Seated Unlocked
Green Orange Red

PAGE NO.
USER INSTRUCTIONS
A 100-089-1
Instructions on the safe use of the various types of lifting lugs that an
ELME spreader can be equipped with.
A container spreader was initially designed for lifting containers and the calculations
used for the design, take into account a certain amount of uneven distribution of the
loads inside the container. The criteria that is used is, that the center of gravity (the load)
can be offset from both the axial and transvers center-lines by a maximum of 10%. This
fact is also valid when lifting loads from the lifting lugs mounted on the spreaders end
beams. (Lifting lugs mounted underneath the main frame are for lifting mixed cargo.
Lifting lugs mounted on top of the main frame are only for lifting the spreader itself.
Lifting lugs mounted on the endbeams are for lifting damaged containers).
Another limitation when using the lifting lugs mounted on the end beams, is that
the loads may only be lifted at the specified lengths for which the spreader is de-
signed i.e. 20ft, 30ft, B7, 40ft and in some cases 45ft. Where stops are fitted (op-
tional), these must be used to position the beams accurately at one of the above
mentioned positions. If the spreader is not equipped with stops, then the spreader
may only be used for lifting at the 20ft. and 40ft. positions. Lifting outside the spe-
cified positions can result in serious damage to the spreader.
Standard lifting lugs welded to the inside surface of the spreader end beam close to
each twistlock. Various designs of lifting lugs can be fitted, see below.
Fig 1 Fig 2 Fig 3
The main frame can be equipped with 2 lifting lugs centre mounted or 4 lifting lugs which
can be spaced equally on each side of the spreader centre line at various
distances. Various designs of lifting lugs can be fitted, see below.
Fig 4 Fig 5
Common for all lifting lug combinations fitted during the production of the spreader, is
that their collective capacity is the same as the capacity of the spreader. For example,
a spreader with a total lift capacity of 40 metric tons with 4 lifting lugs fitted to the main
frame, can lift 40 metric tons with the load evenly distributed between all four lifting
lugs. Note! 20.000 lifts is the maximum number of lifts for a lifting lug.
Note! The max. capacity for one open hook (Fig 5) is only 12.5 metric tons.
Therefore in the case of only 2 hooks (of this model) fitted in the center position
on the main frame, the total capacity will only be 25 metric tons.
PAGE NO.
USER INSTRUCTIONS
A 100-089-2
Load evenly distributed on four Load evenly distributed on two

lifting lugs lifting lugs
Ideally, the load should be lifted with the lifting slings vertical between the lifting lugs and the
load (90° to the underside of the spreader). However, the slings can be attached to the load
with a negative angle (less than 90°), but the smaller the angle the lower the load that can
be lifted. The lifting lugs should never be used to lift a load with the lifting slings at a positive
angle (greater than 90° angle to the underside of the spreader). However, if a
damaged container needs to be lifted with slings then this is acceptable.
P1 45°
P2
P1 Max = Spreader
capacity P2 Max 7,500Kg
4
PAGE NO.
IMPORTANT INFORMATION
A100-147
ELME GENUINE PARTS
By using ELME genuine parts, you always get parts you can rely on and true peace of mind.
If you are using non-genuine parts, you put weak links into a strong, perfectly
designed chain of interactive components. Please note that non-genuine parts are made by
factories that have not been approved by ELME and they are often
manufactured to be as cheap as possible, using inferior materials, workmanship and by
reversed engineering.
Non-genuine parts are high risk. Real cost and real risk is measured not in the price, but
in the cost of the component in the event of failure. Use of non-genuine parts may lead to
higher downtime and lower productivity due to more frequent failures.
For correct operation of the spreader, only ELME genuine parts and accessories which are
approved by ELME should be used. If non-genuine parts are used, the warranty is not valid.
By using ELME genuine parts and accessories approved by ELME, you will maintain origi-
nal standard. ELME will disclaim all responsibility if parts from third party are used.
INSPECTION/MAINTENANCE
Always inspect your spreader before using it. If any kind of damage is detected – which may
affect the function of the spreader - this must be corrected before use.
If the spreader needs to be repaired, please contact a specialist and see to that only ELME
genuine parts are used if need of replacement. This is to ensure that the spreader still is
reliable. Repairs made by a non-qualified person or use of non-genuine parts may lead to
increased risk of personal injuries or damages.
Service and maintenance are necessary to keep capacity and efficiency of the
spreader for many years.
MODIFICATION OF THE SPREADER/PRODUCT LIABILITY/WARRANTY
For the avoidance of doubt, ELME is not liable in case of damage due to factors
beyond ELME’s control or due to a lack of maintenance or the use of non-genuine parts.
The spreader should not be modified without consultation with ELME.
If so, this means that the spreader is not CE approved and thus ELME has no product liabi-
lity.

SECTION
B
SERVICE MANUAL
PAGE NO.
LUBRICATION CHART
B 110-198-1
1 4 8 4 1
9 9
6
2 3 5 5 7 3 2
1. Slider pads extension

2. Twist locks
3. Extension cylinder
4. Stops
5. Slider pads side shift
6. Slewing ring bearing and gear
7. Side shift cylinders.
8. Slew gear box and brake
9. Damping cylinder bearing
LUBRICANT: (See individual description of
MULTI PURPOSE GREASE (EP2) each lubrication point.)
POSITION 1
WEAR PADS FOR MAIN BEAMS AND EXTENDING BEAMS.
NO. OF GREASE POINTS 24.
4 TRACKS ON THE INSIDE OF EACH MAIN BEAM.

(SEE ARROWS "A")
INTERVAL - EVERY 2000 HOURS OR 12 MONTHS.
A B
6 TRACKS ON EACH EXTENDING BEAM.
(SEE ARROWS "B")
2 TRACKS ON THE INSIDE OF EACH MAIN BEAM.

(SEE ARROWS "C")
INTERVAL - EVERY 500 HOURS OR 3 MONTHS. C

PAGE NO.
LUBRICATION CHART
B 110-198-2
POSITION 2
END BEAMS AND TWIST LOCKS.

"B" 1 GREASE NIPPLE IN EACH SLEEVE
INTERVAL - WHEN THE TWISTLOCKS ARE
REPLACED OR EVERY 5000 HOURS.
"A" 1 GREASE NIPPLE IN EACH END BOX.
A
A
standard lowered B
twistlock twistlock
B
POSITION 3
EXTENSION CYLINDER SUPPORT WEAR PADS
AND TRACKS.
INTERVAL - EVERY 1000 HOURS OR 6 MONTHS

A
2 TRACKS IN EACH EXTENSION BEAM.
OPTIONAL
POSITION 4
STOP CYLINDERS.

100mm
POINTS. 1 GREASE NIPPLE ON EACH STOP CYLINDER.
-------------------------------------------------------------------------------- LOCKING PLATE
LOCKING PLATE
INTERVAL - ON A REGULAR BASIS OR EVERY 6 MONTHS.
POSITION 5
SIDE SHIFT SLIDER PADS.

A
"A" INTERVAL - EVERY 500 HOURS OR 3 MONTHS.
"B" INTERVAL - EVERY 500 HOURS OR 3 MONTHS. B
POINTS. 2 TRACKS ON EACH SIDE OF THE SPREADER.

PAGE NO.
LUBRICATION CHART
B 110-198-3
POSITION 6
SLEWING RING BEARING AND GEAR.
INTERVAL - EVERY 100 HOURS OR MONTHLY
4 GREASE NIPPLES POSITION "A" MOUNTED AT

ONE CENTRAL POINT ON THE UPPER ROTATOR
FRAME PLATE FOR GREASING THE BEARING.
2 HOLES AT POSITION "B" IN THE STOP BLOCKS

FOR SPRAYING LUBRICATION ONTO THE GEAR
RING WITH A SPRAY CAN OF SPECIAL GREASE. B A
POSITION 7
SIDE SHIFT CYLINDER BEARINGS.
2 GREASE NIPPELS ON EACH CYLINDER TUBE BEARING.
POSITION 8
A
SLEWING GEARBOX (2 off).
INTERVAL - CHECK OIL LEVEL EVERY 100 HOURS OR MONTHLY.

CHANGE OIL AFTER THE FIRST 50 HOURS OF B
OPERATION AND THEN EVERY 2000 HOURS OR YEARLY.
POINTS. - PLUG "A" IN ELBOW AT TOP OF GEARBOX = FILLER

AND LEVEL PLUG.
PLUG "B" IN THE BOTTOM OF THE BOX = DRAIN PLUG.
LUBRICANT. - ISO VG 150 OIL
POSITION 9
DAMPING CYLINDER BEARINGS.

MAINTENANCE INSTRUCTION PAGE NO.
B 110-017-1
(LIFT TRUCK SPREADERS)
1. - The nylon wear pads should be inspected for wear at the same time
as their tracks are lubricated. The pads should be replaced when their
thickness is reduced to minimum 18 mm.*
Replacing the wear pads can be done with ordinary hand tools and
without removing the beams.
Minimum thickness 18 mm
2. - Twistlocks are wearing parts and need inspection on a regular basis.

Lubrication of the twistlocks is recommended at monthly intervals and it is
also recommended that they are inspected for wear and damage at the same
time.
Twistlock item no. 6990360 Should be replaced
if this dimension is
less than 60 mm
Wear max.
4 mm
Twistlock item no. 6990015 Wear max. 6mm.

6991993
Should be replaced
if this dimension is
less than 25mm

The drawing above shows where the heads of the twistlocks
wear. When the worn part exceeds the area indicated by cross-hatching,
the twistlocks should be replaced.
The twistlocks must be replaced after a max. use of 5000 working hours or
80 000 twistlock cycles.

B 110-017-2
To be replaced when
Soft landing/Low noise this dimension is less
than 10mm.
Part no. 6993214 (589TB)
Part no. 6993215 (589TB)
Part no. 6993216 (817)
Part no. 6993217 (817)
On spreaders equipped with soft landing/low noise, these parts should be replaced
when the dimension is less than 10mm.
3. The extension cylinder support has wear pads under it (for model 517 and
800 series). These should also be inspected on a regular basis and replaced
when their thickness is reduced to minimum 18 mm. See item 1.
4. Maintenance of the stop cylinders if fitted (option), consists of checking all
mounting bolts for tightness and inspection for leakage from the cylinder.
5. The side shift wear pads should be inspected for wear at the same time as
lubrication is carried out. The wear pads should be replaced when their
thickness is reduced to minimum 18 mm. See item 1.
6. Other recommended spreader maintenance is:
a- Inspect the main spreader components for damage, cracks and distortion.
b - Check the signal and safety systems for correct operation.
c- Check the hydraulic pressures periodically.
d - Check all hydraulic cylinders for leakage and reseal if necessary.
e- Inspect all hydraulic hoses for damage and leakage. Replace if faulty.
7. Warnings to operators:
- It is strictly forbidden to lift loads over person.

- Do not stand under suspended load.
- Never lift two containers (20'), when the intention is to lift one container (40') in single
lift operation, as there is a big risk that the containers will fall off the spreader.
- The spreader should be handled by trained and approved personnel only.
- Never exceed SWL of unit (see name plate for detail).
- Stay clear of spreader when in operation.
- Stay away from all moving parts, such as moving frames etc.
- Do not connect or disconnect electrical connectors while power is on.
- Do not tamper with hydraulic pressure settings, once adjusted by qualified personnel
(see service manual for proper pressure adjustment)
- Use spreader only for the purpose for which it is designed.
- Unlocking spreader while suspended in the air could create personnel injury and
property damage. Never unlock spreader while suspended in the air.
- Inspect the spreader daily for visual damage.
- Maintenance inside spreader frame must be carried out under extreme precaution
and by qualified personnel that is familiar with risks related to spreader function and
movements.
B 110-017-3
8. Warnings for service technicians:

a - Personnel working with the spreader shall be informed of where to find
the emergency stop!
b - Do not stand under suspended load!
c - Stay clear of spreader when in operation.
d - Do not connect or disconnect electrical connectors while power is on.
e - Unlocking spreader while suspended in air could create personnel injury
and property damage. Never unlock spreader while suspended in air.
f - Maintenance inside spreader frame must be carried out under extreme
precaution and by personnel that is familiar with risks related to spreader
function and movements.
g - Spreader shall be isolated from all energy sources prior to repairs or
maintenance unless it is essential to maintain an energy source for such
work.
9. Care of the spreader
To avoid damage to the spreader, it is important to follow the below directions.
* Daily inspect the spreader for visual damage.

* Use spreader only for purpose for which it is designed.
* Limit dynamic loading (acceleration, retardation, collision).
* Maintain all electrical and hydraulic components for proper adjustments.
* Never exceed SWL of unit (see name plate for details).
10. Short-time storage of the spreader (up to 3 months)
* All chromed piston rods must be activated to the closed position so that the rods are
stored inside the cylinder where this is possible. If it is not possible to retract the rod
into the cylinder (for example the twistlock cylinders) then the exposed part of the
chromed rod should be sprayed with a rust inhibitor similar to, for example ”Tectyl”.
* All grease points must be pumped full of molybdenum saturated grease.
* Where possible it would be advisable to equip the electric box with a heater (this
could be a small electric bulb for ex. 40 watt which is allowed to burn constantly).
* The spreader should be in 20ft position, and if the spreader is equipped with legs,
these should be in folded position.
11. Instructions for repair and after repair:
Lubrication, adjustments, rectification of malfunctions and replacement of parts

intended to wear are normal maintenance and not repairs. Repairs consist of any
damage or defect, or wear to any part not intended to wear, so as to constitute a
hazard or impair operation of the spreader, or that may constitute a hazard before the
next routine inspection. Our recommendations for minor repairs (e.g., replacement of
cables, hoses, fittings, etc) are that they may be undertaken by ordinary service per-
sonnel provided that a competent person (which may be the service person, if ade-
quately qualified and experienced) first documents how the incident happened or the
circumstances leading to discovery of the damage or defective parts, documents the
nature of the damage or defects, documents the proposed action based on these

B 110-017-4
recommendations, which shall require replacement of parts like for like using identical
or equivalent parts, and
documents the repair. All repairs shall be carried out by competent persons under
competent direction and supervision and in accordance with relevant national or
international Standards. The repairs shall be appropriately tested.
Upon completion, the competent person’s report and the documentation produced by
the repairer shall be lodged in a records management system.

Major repairs that consist of more than replacement of a minor part like for like must
be performed and verified by specialist or qualified personnel. If suitably competent
personnel are not available on site, please contact ELME After Sales department for
instructions and help. If suitably competent personnel are available for major repairs,
they should detail how the incident happened or the circumstances leading to
discovery of the damage or defective parts, detail the nature of the damage or defects,
including photographs, and then refer the matter to ELME in order to obtain the
manufacturer’s recommendations. Once those recommendations are received, all
major repairs shall be carried out by competent persons under competent direction and
supervision and in accordance with relevant national or international Standards. The
repairs shall be appropriately tested. Upon completion, the competent person’s report
and the documentation produced by the repairer shall be lodged in a records manage-
ment system.
12. After repair
The repairs shall be appropriately tested. Upon completion, the competent person’s
report and the documentation produced by the repairer shall be lodged in a records
management system.
13. Check of spreader functions
All spreader functions are tested and approved at ELME factory before delivery to
customer. When the spreader is mounted on to the lift truck, it is very important to
check and verify that the spreader is working properly. (check signals for e.g. leg
indication, lift interrupt etc.)
There are no instructions relevant to the maintainer on special adjustments and

clearances.
14. Disposal of spreader
If a competent person determines that the spreader has reached the end of its
operational life, it shall be rendered inoperable.
At the end of operational life of the spreader, it is important to follow national directions
and regulations of how to dispose it. The spreader consists of hydraulic oil, electrical
parts and mechanical parts (such as steel and plastic parts). These different materials
have to be sorted and disposed in accordance with national laws and regulations.

PAGE NO.
SERVICING PENDULAR TWISTLOCK
B 110-068-1
13
12
The tie-rod is a fixed unit and is not adjustable.
8
11
10
2 4 6
5 3
1
To remove the tie-rod proceed as follows: 7
1 Remove the Locked / Not locked sensor bracket (item 1).
2 Loosen one of the adjuster bolts at the twistlock cylinder, enough to give some play.
3 Loosen and remove the M8 x 80 bolts (item 2) in the top of both twistlocks in the
same end beam.
4 Use two of the M8 x 80 bolts (item 2) as pullers by inserting them in the two threaded
holes (item 3) in each of the cranks (item 4) and tighten them alternatly until they lift
the cranks (item 4) off the top of the twistlock shaft (item 5).
5 The tie-rod (item 6) including both cranks (item 4) can now be removed from the
end beam.
To remove the twistlock and sleeve proceed as follows:
6 The key (item 7) that locates the crank (item 4) to the twistlock (item 5) is held in
place on the twistlock by a roll pin so that it will remain in place on the twistlock after
the crank is removed.
By lightly knocking the key away from the twistlock it can be removed.

PAGE NO.
B 110-068-2
7 Support the twistlock (item 5) from below so that it does not drop out.
Using a screwdriver prise the collets (item 8) out of the recess in the twistlock (item
5). It is now possible to lower the twistlock out of the end beam. The sleeve (item 9)
and lower bearing set (item 10) will in most cases accompany the twist lock as it is
removed, this is quite normal.
INSPECTION PRIOR TO REASSEMBLY
8 After removal of all twistlock parts remove all grease and dirt from the parts and also
from the corner of the end beam. Steam clean or clean with some form of solvent.
9 Check the twistlock (item 5) for wear at the head and also for wear at the bushing
surfaces. Inspect the lower (item 10) and upper (item 11) bearing sets for wear and
damage, if badly worn or damaged they should be replaced. The collets (item 8) and
and the crank (item 4) should be inspected for possible wear or damage and replaced
if necessary.
It should be noted that the state of the collets (item 8) and the recess in the
twist lock (item 5) is very important as these parts are carrying the load when a
container is lifted.
REPLACING / FITTING TWISTLOCKS
10 Prepare the sleeve (item 9), place and grease the bushing and fit the four centering
springs in the sides of the sleeve.
11 Grease the upper bearing set (item 11) and place in position on the greased top sur
face of the corner plate (in the endbeam) with the convex half uppermost
(threaded holes up). Grease the lower bearing set (item 10) and place in position on
the greased bottom surface of the corner plate (in the endbeam, the grease will hold
it in place).
12 Lift the sleeve assembly as assembled in point 10 and position up through the corner
plate in the endbeam. Note the direction of the grease nipple! Then place the
twistlock in the sleeve, ensuring that both bearings (item 10 and 11) are positioned
correctly around the twistlock. Support the assembly with a jack or other means.
13 Fit the collets (item 8) with the pointed part upwards.
14 Fit the key (item 7) incl. roll pin to the keyway of the twistlock (item 5)
15 In order to fit the tie-rod (item 6) it is necessary to mount both cranks (item 4) to the
tie-rod before placing it in the end beam. Fit the ball joints, O rings, and plastic
washers to the tie-rod ends and then fit the fork of the crank (item 4) over the tie-rod
end. Ensure that the countersunk ends of the securing holes in the crank are upper
most. Secure the crank to the tie-rod end by fitting the pin (item 12) and then the ring
pin and allen screw (item 13).
16 In order to simplify assembly of the crank to the twistlock it is advisable to fit two
alignment pins to the assy. The pins can be made from two M8 x 75 bolts or allen
screws with the heads removed and slightly chamfered.
These pins should be screwed into the top plate of the upper bearing (item 11)
diagonally so that each pin guides one half of the collets (item 8).

PAGE NO.
B 110-068-3
17 Insert the tie-rod (item 6) into the end beam and the fit the cranks (item 4) onto the
alignment pins and ensure that the key and keyway line up. Fit two of the allen
securing (item 2) in the remaining two holes and screw in and tighten lightly. Remove
the alignment pins and fit the other two securing screws. The securing screws can
now be tightened to approx. 25 Nm.
18 Activate the twistlocks to the NOT LOCKED position and then adjust the twistlock
cylinder adjuster bolts so that the twistlocks are positioned accurately in the NOT
LOCKED position. Then adjust properly, see ”Twistlock angle adjustment”.
19 Grease the complete assembly with a high-pressure grease gun.
In order to test the operation it is necessary to land the spreader on a container so that the
seated pins are activated.

PAGE NO.
EXTENSION CYLINDER SERVICE INSTRUCTION
B 110-081
Removal and fitting instructions

for the spreader extension cylinders.
C D D B
A
A
1

B Fig 1 C
A Extension beams
B Extension cylinder
C Inspection hole
D Hose / Cable chain
1 Retract the spreader to the 20ft position.
2 Before removing the securing pin pos.1 of the extension cylinder it must be
supported by a small hydraulic jack or likewise so that the cylinder pos. B does
not fall down.
Remove the pin from the rear of the cylinder fig.1 pos. 1 (opposite end to the
piston rod) and at the same time also remove the hose and electrical connec-
tions at the rear of the extension cylinder pos. B. The securing bracket that
secures the cable chain to the track in the bottom of the extension beam should
also be disconnected.
3 By using a crane or fork lift truck pull the end beam pos. A out approx. 50cm so
that it is just possible to get into the inspection hole pos.C in the top of the beam.
4 Remove the pin from the piston rod end of the extension cylinder.
5 The extension cylinder pos. B can now be lifted out of the spreader by sliding it
horizontally with the help of suitable lifting equipment, (by "suitable lifting
equipment" is meant that the crane or truck must be capable of lifting 150kg.)
until the slider pads slide out of the rail by which the foot of the cylinder is guided.
6 Replacing the cylinder is the revers procedure of the removal.

TWISTLOCK INDICATION AND PAGE NO.
END BEAM ADJUSTMENT B 110-251-1
Proximity switch / Sensor
Proximity switch / Sensor

bracket
Mounting surface
7 to 8mm
8-10 mm
Distance from landing surface
to underside of seated pin
Seated pin
Landing surface of end beam
SEATED / LANDED signal adjustment
1. Check that the SEATED PIN can move up and down freely. The force needed to lift the pin
is approx. 10 kg (20 lbs).
2. The SEATED signal should switch on with the pin protruding approx. 9mm below the landing
surface of the end beam.
3. If adjustment of the proximity switch / sensor is necessary, remove the seated sensor
mounting bracket incl. sensor from the top of the seated tower, and adjust the proximity
switch / sensor so that the end surface is 7-8 mm above the lower mounting surface of the
bracket. This adjustment will result in the seated pin indication being switched on when the
underside of the seated pin is approx. 8 to 10 mm lower than the end beams landing
surface. This adjustment also ensures that the mechanical and electrical lockout is released
so that the twistlocks can be turned.

TWISTLOCK INDICATION AND PAGE NO.
END BEAM ADJUSTMENT B 110-251-2
2a
2b
3
5a 4 4 5b
TWISTLOCK ANGLE ADJUSTMENT
1. Turn the twistlocks (pos1) to the fully UNLOCKED position (as shown).
2. If the twistlock heads do not line up with the twistlock sleeve, they can be adjusted by
loosening the lock nuts (pos 5) for the adjuster bolts (pos 2)
3. Turn the twistlocks at each end of the end beam so that they line up with the sleeves, if it
is found difficult to line up the twistlocks and sleeves accurately distribute the
misalignment equally on both sides of the sleeve. Make sure that the twistlock heads
DO NOT protrude outside the the theoretical line between twistlocks. If the twistlocks do
protrude outside the previously mentioned line between the twistlocks it can cause
jamming in corner castings as the spreader is lifted off the container.
4. Run both adjuster bolts (pos 2) up to the piston rod (pos 4) ends of the twistlock cylinder
(pos 3) by hand making sure that neither the twistlocks nor the cylinder are moved.
Tighten the lock nut (pos 5a) of the inside adjuster (pos 2a) first.
5. Unscrew / back off the outer adjuster bolt (pos 2b) no more than 2 flats of the hexagan
head (60°) so that there is only just enough play to allow the tie rod (pos 6) to slide back
and forth across the adjuster bolts when the twistlock cylinder (pos 3) is activated.
CAUTION if the gap between the twistlock cylinder rod ends is too large the rod ends will
hammer against the adjusters and subsequent damage will occur to the piston rod ends.
6. Tighten the lock nut (pos 5b) securely while at the same time ensuring that the adjuster
bolt (pos 2b) does not move.
7. Activate the twistlocks to the LOCKED position and check that the twistlock heads are
900+/- 100 to the twistlock sleeve.

PAGE NO.
TIGHTENING TORQUES B 110-302
Recommended standard torque values in Nm, for electro plated hardware.

In order to obtain the correct torque values, a reliable torque wrench should
always be used and the threads should be dry. (Strength class SS-ISO 898/1)
METRIC THREADS BOLT QUALITY

(COARSE)
8.8 10.9 12.9
Size (mm) Nm Nm Nm
5 5,5 7,8 9,3

6 9,4 13 16

8 23 32 38
10 45 63 76
12 78 110 131
14 123 174 208

16 189 266 320
18 264 370 444
20 370 519 623
22 497 699 839
24 638 898 1075
30 1257 1766 2121
36 2189 3081 3696

Note! When spreader is equipped with rotator, bolts and nuts for the slewing
ring are M24 (10,9) Dacrolite and recommended torque value is 898 Nm.

PAGE NO.
TIGHTEN OF WEAR PADS B 110-391
Tighten the screws for the wear pads after

the first 500 working hours.
This affects all Elme spreaders.
See page B110-302 Tightening torques for recommended

standard torque values in Nm.
In order to obtain the correct torque values, a reliable

torque wrench should always be used and the
threads should be dry.

PAGE NO.
ASSEMBLY INSTRUCTION (NORDLOCK) B 110-564
The Nordlock bolt securing system

incorporates a pair of washers that have
cam faces on one side and radial teeth on
the other.
The preassembled washers must be

installed in pairs, cam face to cam face,
directly on the contact surface.
When reusing Nordlock washers, make sure

that the washers are installed cam face to
cam face and to lubricate the joint.
Threaded hole 1. Lubricate the threads and the underside

of the bolt head. Place a pair of Nordlock
washers under the bolt head.
2. Tighten the bolt at a torque

corresponding to the desired clamp load.
1
2
1. Lubricate the threads and the underside

of the fastener to be tightened. Place a pair
Through hole of Nordlock washers under both the nut
and bolt in order to prevent rotation of both
fasteners.
2. Tighten both fasteners lightly by hand to

close the cams of both washers. Retain one
side of the joint while tighten the opposite
side at a torque corresponding to the
1 2 desired clamp load.

PAGE NO.
STORAGE
B 110-324
STORAGE OF ELME SPREADERS WHERE IT IS NECESSARY TO HAVE THE

SPREADER STANDING OUTSIDE FOR PERIODS LONGER THAN 3 MONTHS.
When storing an ELME spreader for longer periods of time, the following precautions
should be taken:
1 All chromed piston rods must be activated to the closed position so that the
rods are stored inside the cylinder where this is possible.
If it is not possible to retract the rod into the cylinder (for example the twistlock
cylinders) then the exposed part of the chromed rod should be sprayed with a
rust inhibitor similar to, for example "Tectyl".
CAUTION! Efficient rust inhibitors often dry with time and should therefore be
removed by a solvent before using the spreader again. Failure to do this can
cause damage to the seals of the cylinders with subsequent leakage to follow.
2 All grease points must be pumped full of molybdenum saturated grease.
3 The hydraulic tank should be filled to 80% of its total volume with clean
hydraulic oil, in order to reduce uncovered areas inside the tank, on which
condensation can form.
4 Grease all sliding surfaces by brushing on a suitable layer of grease.
5 Where possible it would be advisable to equip the electric box with a heater
(this could be a small electric bulb for ex. 40 watt which is allowed to burn
constantly) and if the hydraulic tank is equipped with a heater, it would be
advisable to have it connected during the spring and autumn months.
6 Spray all electric connections both inside and outside of the box with a self-
drying lubricant. This will efficiently protect electric connections against
corrosion.
7. Spray the whole spreader with corrosion protective wax.

DESCRIPTION OF POWERED PAGE NO.
DAMPING VALVE ASSY. B 9-149-1
9 7
15
4
14
10
13
16
17 15
5 6
8
19
12
20 11
18
D
T P 3
1 2
Item list
1 Tank port to swivel
2 Pressure port to swivel
20 18 19
3 Drain port to swivel 2
4 Damping cylinder port + side 1
5 Damping cylinder port - side
3
6 Reducing/relieving valve Setting: 14 bar
7 Gauge adapter 14 bar 11
8 Relief valve Setting: 80 bar
9 Gauge adapter 80 bar
8 6
10 Flow regulator 9 7
11 Pressure reducer Setting: 60 bar 15 15 12
10
12 Gauge adapter 60 bar
13 Electro valve 17 16
14 Electro valve
15 Check valve
13 14
16/17 Flow regulator
18 Tank port
19 Pressure port inlet
20 Drain port 4 5 4 5
hydraulic schematic is shown for reference only.

DESCRIPTION OF POWERED PAGE NO.
DAMPING VALVE ASSY. B 9-149-2
Description of the function of the powered damping cylinders
1. TO ADJUST THE DAMPING FORCE
Screw adjuster on cartridge no. 16 in to increase the damping force when piston is pressed
inwards, and screw the adjuster out to reduce the force. Screw the adjuster on cartridge no. 17
in, to increase the damping force when the piston is extended, and screw the adjusting screw
out to reduce damping force.
2. POWERED MODE
In this mode either the Y51 or the Y52 solenoids can be energized in order to power the
damping cylinders in either direction. The 80 bar relief valve is fitted in order to avoid
overloading of the spreader in the powered mode.
3. TO ADJUST THE SPEED
To adjust the speed of the powered damping mode, adjust flow regulator 10 clockwise to
reduce and counterclockwise to increase.

DESCRIPTION OF SINGLE SPEED PAGE NO.
ROTATION BLOCK B 9-153
2
T 13
12
3
P 11
4 Drain
5
10 6
9
7
8
Adjustment of rotation motor pressure

To alter the rotation motor pressure, turn the adjusters on cartridge nos 7 and 8 clockwise to
increase the pressure and anti-clockwise to decrease the pressure.
T P
ITEM LIST
1 Solenoid valve Rotation direction
2 Flow control valve 4 13 11
3 Solenoid valve Brake release
4 Drain port
5 Brake port 1 12
6 Brake port 2
7 Relief valve Setting (80 bar) 2
8 Relief valve Setting (80 bar) 3 T P
9 Motor port 1
10 Motor port 2 B A 1
11 Pressure line
12 Relief valve Setting (40 bar)
8
13 Tank port
7
6 5
9 10

SECTION
C
DIAGRAMS
HYDRAULIC SYMBOLS PAGE NO.
ACCORDING TO ISO STANDARD C 120-001
1. Pump 13. Directional valve

(variable displacement) (single solenoid, 2 positions)
Motor Directional valve

2. 14.
(fixed displacement) (single solenoid, 2 positions)
Pressure relief valve 15. Directional valve

3.
(normally closed) (single solenoid, 2 positions)
RPEC-FAN
Directional valve
Sequence valve 16.
4. (double solenoid, 2 positions,
(normally closed) without spring)
RSDC-LAN
Directional valve
Pressure reducing valve 17. (double solenoid, 3 positions,
5.
(normally open) spring centred)
PBDB-LAN
PRH 102 S 50 Directional valve
18. (double solenoid, 3 positions,
spring centred)
6. Load control valve Directional valve

(counterbalance) 19. (double solenoid, 3 positions,
spring centred)
CBCA-LHN
7. Check valve Directional valve
CXDA-XCN 20. (double solenoid, 3 positions,
9C600S spring centred)
CVH 103 P
Check valve 21. Main line
8. (pilot operated)
CKCB-XCN
9. Check valve 22. Pilot line

(pilot operated)
CPOM2
Flow control valve 23. Closed connection

10.
(fully adjustable)
NFCC-LCN
NV 101 S 24. Connection point
Flow control valve

11.
(fully adjustable with 25. Crossing point without connection
reverse free flow check)
NCCB-LCN
9F600S
FM2DDKN 26. Filter
12. Flow control valve 27. Double acting cylinder

(fully adjustable,
FDCB-LAN pressure-compensated
with reverse free flow check) 28. Pressure
29. Tank
30. Components range

PAGE NO.
(NEURON CANBUS) C 120-003-1
General description
Neuron is a system of purpose made ECUs, used at ELME Spreader to control
spreader motions. The system communicates to TRUCK/RS via CAN J1939. Spreader
sensors and actuators are hardwired to ECUs. The system consists of 1 to 5 ECUs
with centralised control and optional PC service interface on CAN bus via CAN-USB
dongle.
System diagram
As a minimum neuron system will consist of one MASTER ECU controlled (and powe-
red) from TRUCK or RS via CAN J1939. Each one of the SLAVE ECUs (also the ser-
vice tool) can be added or removed independently of all other optional units on the bus.
Each ECU has 2 CAN/Power ports in order to easily allow extension of the bus (see
also CAN termination below).
Status LED
Each ECU has a status LED to indicate that software is running, everything OK and
connection is established.

PAGE NO.
(NEURON CANBUS) C 120-003-2
Example of status LED signal. This indicates all OK, ECU is SLAVE1.
The LED signal carries 2 types of information:

• Colour indicates the state of the ECU.
• Green = all OK, no errors.
• Orange = timeout for CAN messages.
For MASTER it means TRUCK timeout.
For SLAVEx it means MASTER timeout.
When LED is showing orange all output on that ECU is off [1].
• Red = error state. Internal error detected / starting up system.
For example micro controller has experienced a non-reversible error with one of
the other ICs on the ECU PCB. Or ECU stuck in start-up.
• Sequence indicate the ECU type (ECU role).

• 1 flash = MASTER
• 2 flashes = SLAVE1 (shown in example above)
• 3 flashes = SLAVE2
• Rapid flashes = In bootloader mode (no difference depending on ECU type)
• Continuous lit = software stuck or not executing properly [2].
• Continuous dark = same as continuous lit or ECU is not properly powered.
A special case is continuous lit in red colour. This occurs when ECU is powered
up, but not connected to CAN. Connection to CAN will make program start.
[1] 24V supply to sensors will still be on. 24V supply to greasing pump will still be on.
Working lights will be left in whatever state they were when timeout occurred
(motivation for this is that in case of emergency lights better be on).
All other outputs are turned off.
[2] The software task that is flashing the LED is in lowest priority, so if LED flashes all
other tasks are executed. This also means that LED can be either lit or dark if
software is not executing properly.

SECTION
D
MECHANICAL PARTS
PAGE NO.
MAIN FRAME D510-689
14 12
1 5
4
6
2 9
3 10
11
8
7
13
Qtys are for a complete spreader
Note Item Part no Qty Part name
1 6996942 12 Bolt M6S M6x25

2 6990052 4 Strip
3 6990051 4 Cover
4 6996301 12 Nut M6M 6
5 1332281 2 Pin
6 6996194 2 Cotter pin
7 6996099 2 Washer
8 6990056 2 Bracket
9 0302402 12 Nut M12 Locking
10 6996102 12 Washer
11 6996101 12 Bolt M6S M12x55
E) 12 2 Extension cylinder assy.
x) 1332281 2 Pin
x) 6996194 2 Cotter pin
x) 6996099 2 Washer
D) 13 2 Pendular twistlock assy.
D) 14 2 Wear pads

D) See section D
E) See section E
x) Mounted in opposite end of the ext. cyl.

PAGE NO.
ROTATOR ASSY. D 510-690-1
51 51
52
11
5,21,53
1
10
2
11
3 6
8
2 12
7
4 9
10
11
13
14
15
16
17 18 19
20 23 24 25 26 27 28 21 22
35 21
22
29
30
31
32
36
50
43
44
22 21 37 38 39 40 41 42
4 2 49
45
48
46
47

PAGE NO.
ROTATOR ASSY. D 510-690-2
1 6996567 4 Bolt M6S M10x90

2 6996568 12 Washer
3 6990528 1 Bracket
4 6996007 6 Nut M10 Locking
E) 5 1 Valve assy. (swivel)
6 1329469 2 O-ring
E) 7 1 Sviwel assy.
x) 8 6996252 1 Hydraulic motor
9 6996288 1 Key
10 6996029 4 Screw allen MC6S M12x30
11 6996025 4 Washer M12 Nordlock
E) 12 1 Valve assy. (rotation/brake)
13 6996571 1 Cover
y) 14 6996569 2 Transmission
15 6990793 1 Bracket
F) 16 1 Splitter box
17 6996570 20 Bolt M6S M16x60
19 6990535 2 Key
20 6990536 2 Nut ring
22 6996294 36 Bolt M6S M10x25
F) 23 x Sensor
24 6996419 2 Bracket
25 6996420 2 Top plate
28 6990658 2 Cover plate
29 6996562 59 Bolt M6S M24x190
30 6996300 52 Bolt M6S M24x160
31 6996299 222 Washer
32 6996563 111 Nut M24
35 6996297 1 Slewing ring
36 6990288 8 Nylon pad
6991005 x Shim t=2
6991006 x Shim t=5
6991007 x Shim t=8
6991008 x Shim t=10
37 6990289 8 Plate
38 6996028 16 Roll pin
39 6996564 24 Bolt M6S M20x100
40 6990290 4 Housing
41 6990199 4 Key
43 6996566 24 Washer
44 6996565 24 Nut M20
45 6990714 2 Pin
46 6990533 2 Ring
47 302408 2 Nut M36
E) 48 2 Side shift cylinder assy.
49 6990462 2 Pin
50 6996005 2 Bolt M6S M10x80
51 6990715 2 Bracket (electrical box)
52 6996761 4 Bolt M6S M12x45
E) See section E x) Use seal kit: 6999017 for Ross Parker type of motor
F) See section F y) Use seal kit: 6999031

PAGE NO.
WEAR PADS D 510-790
SUPPORT RING OF
MAIN FRAME
1
2
REAR SUPPORT OF
11
EXTENSION BEAM
3
4
7 4
6
5
10 5 6
5 6 8 9
Multiply qtys by 2 for a complete spreader
1 6996101 6 Bolt M6S M12x55 10.9

3 6990058 1 Shim
4 1332310 10 Wear pad
5 6996294 30 Bolt M6S M10x25 10.9
7 6990436 6 Retainer
8 6990522 2 Wear pad
9 6990583 1 Retainer
10 6990584 1 Retainer
11 6990585 1 Retainer

PAGE NO.
WELDED SPARE PARTS D510-1353
Head Rotator top
End beam
Rotator carriage
Main frame
Extension beam
Ordering of welded parts

(e.g. main frames, extension beams, rotators, heads and end beams)
Please contact your dealer for ordering of ELME welded spare parts and provide
part description, ELME specification number and Elme serial number (which is
shown on the ELME name plate).

PAGE NO.
PENDULAR TWISTLOCK ASSY. D550-373-1
5 19
20
21
15 16
1718 23
24
25
22
26 34 35 36
5 38
29 37
33
1 39
10 27
18
17
9
40
32
8 41
3 42
4 43
12 44
2 45
6 46
7 47
28
14
13 11
30
31
55
48
49
50
51
52
53
31
54

PAGE NO.
Multiply Qtys by 2 for a complete spreader.
1 6990016 1 Tie rod

z) 2 6990636 1 Bracket
z) 3 6990637 1 Sensor bracket
z) 4 0292516 2 Bolt M6S M10x45
F) 5 4 Proximity switch
z) 6 6996162 4 Washer
z) 7 6996188 2 Bolt M6S M10x40
z) 8 6996007 6 Nut M10 Locking
z) 0320159 6 Washer
z) 9 6996301 4 Nut M6 Locking
z) 10 0292507 4 Bolt M6S M6x60
s) 11 6990001 1 Twistlock cylinder assy.
12 6996654 2 Roll pin
13 6996014 4 Bolt M6S M10x25
15 6996186 4 Bolt M6S M6x35
z) 16 6996296 4 Washer M6 Nordlock
z) 17 6996420 4 Washer
z) 18 6996419 3 Hose clamp
19 6996478 4 Bolt M6S M10x65
21 6990291 2 Bracket
22 6996973 4 Screw allen MC6S 12x150
23 6996007 6 Nut M10 Locking
24 6990292 2 Indicator
25 6996724 2 Spring
26 6990293 2 Bracket
27 6996027 2 Spring
29 6990294 2 Rod
30 6990457 2 Seated tower
x) 31 6996028 8 Roll pin
32 6990011 2 Seated pin
33 6990007 2 Pin
x) 34 6996021 2 Screw allen MLC6S M8x16
x) 35 6996022 2 Washer M8 Nordlock
x) 36 6996020 2 Ring pin
x) 37 6996023 8 Bolt M6S M8x80
x) 38 6996022 10 Washer M8 Nordlock
x) 39 6990012 2 Crank
x) 40 6990013 2 Collet
x) t) 41 6999001 2 Upper bearing
42 6996018 4 O-ring washer
43 6996016 4 O-ring
44 6996015 2 Ball joint
45 6990002 2 Adjuster
47 0292658 2 Nut M16
x) u) 48 6999002 2 Lower bearing
x) v) 49 6996019 2 Bushing

PAGE NO.
Multiply Qtys by 2 for a complete spreader.
x) v) 50 6990014 2 Sleeve
51 6992502 4 Grease nipple
x) v) 52 6996017 8 Spring
x) 53 6990017 2 Key
x) 54 6990015 2 Twistlock
55 6991722 1 Plug
F) See section F or electrical device list

s) Twistlock cyl. Seal kit no.6999006
t) Upper bearing Use kit no. 6999001
u) Lower bearing Use kit no. 6999002
v) Sleeve Use kit no. 6999003
x) Twistlock assy. Use kit no. 6999005
z) Sensor bracket kit. Use kit no. 6999041

SECTION
E
HYDRAULIC PARTS
PAGE NO.
SIDESHIFT CYLINDER ASSY. E560-340
2
3
2
8
9
10
9
8
7
6
5
4
2
6990542 1 Cylinder assy.

1 6990544 1 Piston rod
x) 2 6999016 1 Seal kit
3 6990230 1 Gland
4 1329447 1 Piston
5 1329448 1 Nut
6 0302100 1 Set screw
7 6990543 1 Shell
8 1329441 2 Snap ring
9 1329442 2 Ball joint

x) Seal kit: 6999016

PAGE NO.
EXTENSION CYLINDER ASSY. E560-419-1
29
30
31
32
33
14
15
13
12
11
10
27
28
24
25
26
1
9
23
8
1
7
6
1
5
1
4
3
1
22
2
21
19
18
16
20
14
15
34
19
18
17
18
35

PAGE NO.
EXTENSION CYLINDER ASSY. E560-419-2
x)y) 1 6992450 1 Seal kit

y) 2 6992720 1 Roll pin
y) 3 1332344 1 Nut
y) 4 6992339 1 Piston
y) 5 1473478 1 Spacer
y) 6 1473477 1 Bushing
y) 7 6990429 1 Gland
y) 8 1384403 1 Guide ring
y) 9 1473476 1 Washer
y) 10 1332343 1 Ring
y) 11 6996025 4 Washer M12 Nordlock
y) 12 6996466 4 Bolt M6S M12x85 8.8
y) 13 1473474 1 Piston rod
y) 14 0356035 2 Ball joint
y) 15 1332342 2 Snap ring
E) 16 1 Valve assy.
17 6990523 1 Bracket
19 6996545 4 Bolt M6S M8x35 8.8
y) 20 6990019 1 Shell
z) 21 6996037 1 Flex-track-chain
22 6990619 1 Flex chain bracket
23 6996035 8 Screw
24 6996036 4 Bolt M6S M8x20 8.8
25 6990218 2 Bracket
26 0302400 4 Nut M6M 8 Locking
27 0132860 4 Bolt M6S M12x25 8.8
29 6996029 4 Screw allen MC6S M12x30 8.8
30 6990620 1 Support
31 0302402 4 Nut M12 Locking
32 1332333 2 Nylon pad
33 6996733 4 Screw allen MLC6S M12x45 8.8
34 6991730 1 Cover, without flow regulator
6991731 1 Cover, with flow regulator
35 6997196 2 Bolt M6S M8x10

E) See section E
x) Seal kit no: 6992450
y) Hydraulic cylinder assy: 6990662
z) Repair kit for flex-track-chain: 6999043

PAGE NO.
POWER DAMPING CYLINDER ASSY. E560-506
2
3
2
10
6
5
4
2
6991062 1 Damping cylinder assy.

1 6990945 1 Piston rod
x) 2 1329449 1 Seal kit
3 1329445 1 Gland
4 1329447 1 Piston
5 1329448 1 Nut
6 0302100 1 Set screw
7 6990947 1 Shell
8 1329441 1 Snap ring
9 1329442 1 Ball joint


PAGE NO.
SWIVEL ASSY. E 570-525
14
6 7
8
10
11
4
3 12
13
6990537 1 Swivel assy.

2 6990538 1 Base plate
5 6990539 1 Housing
6 6990540 1 Shaft
8 6996003 4 Washer
9 6996575 1 Bushing
x) 10 6996574 2 Seal ring
11 6996573 1 Bearing
x) 12 6996572 1 O-ring
13 6990541 1 Washer
x) 14 1329469 2 O-ring

PAGE NO.
VALVE ASSY. (SWIVEL) E570-566
4
1
6992116 1 Valve assy.

1 6992117 1 Manifold
6 1470841 2 Fitting
5 1470828 1 Fitting
2 6996595 2 Plug
4 6996182 1 Plug
3 6996597 1 Check valve
7 6991562 1 Pressure reducer

PAGE NO.
VALVE ASSY. (SIDESHIFT) E570-1362
10
8
9
1
6

1 6991000 1 Valve body
2 6991605 1 Plug
3 6996598 1 Relief valve
4 6996471 2 Gauge adapter
5 1554710 2 Fitting
6 6996047 4 Fitting
7 1470842 4 Fitting
x) 8 6993003 1 Electro valve 24VDC
9 6996228 4 Screw allen M6S 6x40
10 6997166 4 Plug
x) Solenoid: 6993004 (2x); Nut: 6996674 (2x); O-ring kit 6996159 (1x)

PAGE NO.
VALVE ASSY. (EXTENSION)
E570-1409
5
8
7 10
11

2 6996045 2 Fitting
3 6996131 1 Fitting
4 6996047 2 Fitting
5 6996040 2 Plug
x) 7 6992090 1 Electro valve 24 VDc
10 6996480 8 Plug
11 6990021 1 Cover plate
x) Solenoid: 6997180 (2x), Nut 6996468 (2x), O-ring kit 6996130 (1x)

VALVE ASSY. PAGE NO.
(ROTATION 1-SPEED WITH BRAKE) E570-1547
11
10
2
1
12
8 13
4
7

2 1470827 3 Fitting
3 6996047 2 Fitting
4 6996248 1 Flow regulator
6 6996856 1 Valve cartridge
7 6992999 1 Solenoid
10 6996122 4 Screw allen MC6S 5 x 30
11 6996480 4 Plug
12 6996716 1 Plug
13 6996717 1 Plug
x) Solenoid: 6997180 (1x), Nut 6996468 (1x), O-ring kit 6996130 (1x)

PAGE NO.
VALVE ASSY. (POWER DAMP) E570-1548
2
16 80 bar 14 bar 60 bar
15
17
18
8
11
4
14
12 10
13
8
6 5
9 4
1
7

6993000 1 Valve body assy
2 6996122 8 Screw allen MC6S 5 x 30
3 6996480 8 Plug
4 1470841 6 Fitting O-lok
5 1554710 4 Fitting O-lok
6 6996595 2 Plug
7 6996182 1 Plug
9 6996597 2 Check valve
12 6996467 1 Pressure reducer
14 6997181 1 Pressure red./reliev
x) 15 6993001 1 Electrovalve
x) 16 6992089 1 Electrovalve
17 6996717 1 Plug
18 6997182 1 Plug
x) Solenoid: 6997180 (2x); Nut 6996468 (2x); O-ring kit 6996130 (1x)

28 6 Extension cylinder
27
© Elme Spreader AB
21
9, 10 5
26
8
Stop cyl (optional)
Pressure line P
7 Tank line T
Twl. cyl. 20 12
Drain Line
4 19 17 16 14
Sideshift cylinder
13
Swivel
3
HYDRAULIC SYSTEM
24
15
25 3
29
11 18
6 1
Extension cylinder 2
1
32
Rotator
23
22
31 30 3
4
Stop cyl.
(optional)
Sideshift cylinder
PAGE NO.
E 570-860-1
01-2016(05-2015)
PAGE NO.
HYDRAULIC SYSTEM
E 570-860-2
D) 1 2 Rotation transmission group

E) 2 1 Valve assy.(main frame/sideshift)
x) 3 6996131 4 Fitting O-lok
E) 4 2 Sideshiftcylinder assy.
G) 5 2 Stop kit assy. (optional)
E) 6 2 Extension cylinder assy.
7 6990001 2 Twistlock cylinder assy.
y) 8 6996045 4 Fitting O-lok
y) 9 6996244 4 Fitting O-lok
10 6996599 4 Nut
E) 11 1 Swivel assy.
E) 12 1 Valve assy. (swivel)
E) 13 1 Valve assy. (rotation/brake)
14 6999247 1 Hose assy.
15 6992585 1 Hose assy.
16 6997080 1 Hose assy.
17 6997081 1 Hose assy.
18 6996910 1 Hose assy.
19 6999195 1 Hose assy.
20 6999196 1 Hose assy.
21 6996904 2 Hose assy.
22 6996884 1 Hose assy.
23 6999117 1 Hose assy.
24 6997083 1 Hose assy.
25 6999244 1 Hose assy.
26 6997073 4 Hose assy.
27 6996143 4 Hose assy.
28 6997074 2 Hose assy.
z) 29 1554710 2 Fitting O-lok
30 6996616 1 Hose assy.
31 6996617 1 Hose assy.
32 6997280 4 Hose assy.
D) See section D
E) See section E
G) See section G
x) O-ring 1/2": 1495113
y) O-ring 1/4": 1495111
z) O-ring 3/4": 1495115

PAGE NO.
PARKER O-LOK FITTINGS E570-610-1
Thread Thread ORFS

Elme no. Parker name dim dim straight
(inches) (mm) thread UNF
T5,T6 T5,T6 T
Male connector BSPP
6996677 4F42 edmlos 1/8 9,728 9/16-18
1470827 4-4F42 edmlos 1/4 13,157 9/16-18
1470828 4-6F42 edmlos 3/8 16,662 9/16-18
1470829 4-8F42 edmlos 1/2 20,955 9/16-18
6999143 6-6F42 edmlos 3/8 16,662 11/16-16
1470840 8-4F42 edmlos 1/4 13,157 13/16-16
6996047 8F42 edmlos 3/8 16,662 13/16-16
1470842 8-8F42 edmlos 1/2 20,955 13/16-16
6996678 8-12F42 edmlos 3/4 26,441 13/16-16
6996431 10F42 edmlos 1/2 20,955 1-14
6996679 10-12F42 edmlos 3/4 26,441 1-14
1554710 12F42 edmlos 3/4 26,441 1.3/16-12
6996680 12-8F42 edmlos 1/2 20,955 1.3/16-12
6992655 12-16F42 edmlos 1 33,249 1.3/16-12

Male connector UNF
6996681 8F5 omlos 3/4-16 13/16-16
6996682 8-6F5 omlos 9/16-18 13/16-16
6996683 8-12F5 omlos 1.1/16-12 13/16-16
6996684 10-12F5 omlos 1.1/16-12 1-14
6996685 12F5 omlos 1.1/16-12 1.3/16-12
Male connector Metric
6996686 6M14F82 edmlos M 14x1.5 11/16-16
Swivel male connector BSPP
6992163 4-4F642 edmls 1/4 13,157 9/16-18
6996687 8F642 edmls 3/8 16,662 13/16-16
6996688 8-4F642 edmls 1/4 13,157 13/16-16
6992656 8-8F642 edmls 1/2 20,965 13/16-16
6996689 10F642 edmls 1/2 20,955 1-14
Male elbow BSPP 45o
6996690 4-4V4 omlos 1/4 13,157 9/16-18
6996283 8V4 omlos 3/8 16,662 13/16-16
6996691 10-12V4 omlos 3/4 26,441 1-14
6996692 12V4 omlos 3/4 26,441 1.3/16-12
Male elbow BSPP 90o
6996518 4C4 omlos 1/8 9,728 9/16-18
6996045 4-4C4 omlos 1/4 13,157 9/16-18
6996131 8C4 omlos 3/8 16,662 13/16-16
6996626 8-4C4 omlos 1/4 13,157 13/16-16
6996693 8-8C4 omlos 1/2 20,955 13/16-16
6996694 10-12C4 omlos 3/4 26,441 1-14
6996695 12C4 omlos 3/4 26,441 1.3/16-12
Male elbow UNF 90o
6996696 12C5 omlos 1.1/16-12 1.3/16-12
Swivel nut elbow 90o
6996697 4C6 los 9/16-18 9/16-18

6996273 8C6 mlos 13/16-16 13/16-16
6996698 12C6 mlos 1.3/16-12 1.3/16-12

PAGE NO.
PARKER O-LOK FITTINGS E570-610-2
ORFS
Thread Thread straight
Elme no. Parker name dim dim thread
(inches) (mm) UNF
T1,T5,T6 T1,T5,T6 T
Male branch tee BSPP
6996699 8S4 omlos 3/8 16,662 13/16-16
Male run tee BSPP
6996700 8R4 omlos 3/8 16,662 13/16-16
6996613 12R4 omlos 3/4 26,441 1.3/16-12
Swivel nut run tee
6996701 8R6 mlos 13/16-16 13/16-16
6997208 10R6 mlos 1-14 1-14
6996702 12R6 los 1.3/16-12 1.3/16-12
Swivel nut branch tee T
6996703 8S6 mlos 13/16-16 13/16-16
Pressure gauge fitting BSPP

6996704 4-4G4 mlomos 1/4 13,157 9/16-18
Bulkhead union (without bulkhead locknut)
6996244 4W los 9/16-18
6996705 8W mlos 13/16-16
6996493 10W mlos 1-14
6996706 12W mlos 1.3/16-12
Bulkhead union 90o elbow (without bulkhead locknut)
6996707 4WE los 9/16-18
6996708 8WE mlos 13/16-16
Bulkhead locknut
6996599 4W LNLS 9/16-18

6996709 8W LNLS 13/16-16
6996710 10W LNLS 1-14
6996711 12W LNLS 1.3/16-12
O-ring for Parker fittings ORFS male

ORFs Dimension
Elme no. Size straight (mm)
thread UNF ID x section
1495111 -4 9/16-18 7,65 x 1,78
6992657 -6 11/16-16 9,25 x 1,78
1495113 -8 13/16-16 12,42 x 1,78
1495114 -10 1-14 15,60 x 1,78
1495115 -12 1.3/16-12 18,77 x 1,78

SECTION
F
ELECTRICAL PARTS
ELECTRIC SYSTEM PAGE NO.
F580-870-1
16
17
9
8
21
7
21
5
7
15
4
14
1
2
15

ELECTRIC SYSTEM PAGE NO.
F580-870-2
17 22
4 20
20
3
18
4 10 19 16
3 10 19 18
12
16
1
11
13
4
15

PAGE NO.
ELECTRIC SYSTEM
F580-870-3

1 6992987 2 ECU Slave
2 6993255 1 Cable assy.
3 6992103 2 Cable assy.
4 6992988 3 Cable assy.
5 6992989 /m Earth cable
6 6996589 1 Cover 16-pin
6996087 1 16-pin insert
6996623 1 16-pin socket
7 6992990 2 Cable assy.
8 6992607 1 Cable assy.
9 6992991 1 Interface box
10 6992488 2 Cable assy.
11 6992866 1 Cable assy.
12 6993719 1 Cable assy.
13 6996753 2 Working light
14 6992994 1 Indication light panel
15 6993256 1 Cable assy.
16 6996082 10 Sensor
17 6992605 2 Cable assy.


ELECTRICAL PARTS PAGE NO.
FOR TRUCK SPREADER F 580-264-1
Cable assy., interface boxes, printed circuit board, chassi housing,etc - See Wiring Diagram section C
Electric boxes for truck spreaders
Spreader box (empty) 6990614 stainless steel 466x220x100

Rotator box (empty) 6990638 stainless steel 465x220x100
Bracket 6990513 L=280mm

Bracket 6991321 L=300mm
Shock absorber(for Canbus)6991438 M4
Shock absorber 1459409 M8
Nut 0302400 M8 Locking
Washer 6996022 M8 Nordlock
Bolt 6996594 M6x40
Nut 6996301 M6 Locking
Sensors

Sensor 6996268 12 mm
Ultra sonic proximit switch 6996542 18 mm
Sensor kit with 3-pin connector 6999046 12 mm

Sensor with cable and connector 6996197 18 mm
Sensor with cable and connector 6996012 30 mm
(twistlock rotation sensing range 10mm)
sensor with cable and connector 6997348 30 mm
(20'40' length ind. sensing range 15mm)
Ultra sonic proximit switch -
- with cable and connector 6990906 18 mm
Photoelectric sensor 6996500

Photoelectric sensor with cable 6996854
Switch 6996303
- arm 6996304
Covers
Cover 3-pole 6996499 (yellow)
Cover 10-pole 1334633 (black)

ELECTRICAL PARTS PAGE NO.
FOR TRUCK SPREADER F 580-264-2
Socket blocks for PCB's Part no.
8-pin 6996936
10-pin 6996873
Mounting block (for socket block) 1523909

PAGE NO.
LIGHTS FOR TRUCK SPREADERS F 580-677
Working light
Working light (square) 6996753 (assembly no.)

Bulb 6996800
Indicator light assy. for 1 light.
Colours assembly no. (inkl. cable)

Yellow 6990640 Right
Yellow 6990641 Left
Red 6991644 Panel 6990639
Green 6991732
Indicator light assy. for 3 lights. colours from left to right
Colours Assembly no. (inkl. cable)

Green, yellow, red 6990642
Green, yellow, red 6990643 (with 5 pol male connector)
Green, white, red 6990644
Green, yellow, white 6990645
Green, red, white 6990646 Panel 6990191
White, yellow, red 6990647
Red, yellow, white 6990648
Red, yellow, green 6990649
Yellow, white, yellow 6990650
Indicator light assy. for 4 lights. Colours from left to right

Yellow,green,red,yellow 6990519
Yellow,green,red,yellow 6990651(for 812,813 spreaders)
Panel 6990044
Panel 6990389
Indicator light assy. for 6 lights. Colours from left to right Panel 6990508 (for 572 spreaders)

Red,red,yellow
Green,red,green 6990652
Yellow, green, red
Yellow, green, red 6990653
Indicator light assy. for 11 panels.

Yellow Yellow
Colours Assembly no. (inkl. cable)
White,yellow,red
Green Red
yellow (8x) 6990654
Bracket 6999208
Panel 6990655
Indicator light colours.
Red 6996497 Green 6996498 Bulb 6996453

Yellow 6996496 White 6996713

PAGE NO.
LIGHTS FOR LIFT TRUCK SPREADERS F580-348
Working light
Assembly no. (incl. cable)
Working light (square) 6992658 (assembly no.)

Working light (LED) 6992082 (laden cont. handler)
Working light (LED) 6992087 (empty cont. handler)
6992082 6992087
Indicator light assy. for 1 LED light
Colours Assembly no. (incl. cable)
Yellow (cable RH side) 6992420
Panel 6990639
Yellow (cable LH side) 6992421
White 6991024
Green 6992422
Red 6992423
Blue 6992721
Indicator light assy. for 2 LED lights
Blue, yellow 6999209
Indicator light assy. for 3 LED lights. (colours from left to right)
Green, yellow, red 6991624

Green, white, red 6991625
Green, yellow, red 6992109 (Deutsch connector)
Indicator light assy. for 4 LED lights (colours from left to right)
Yellow, green, red , yellow 6991645

Yellow, green, red , yellow 6997155
Yellow, green, red, yellow 6992425 (Deutsch connector)
Yellow, green, red, yellow 6992228 (Deutsch connector)
Green,yellow, Bracket 6999208

red,yellow (8x) 6991626 Panel 6990655

Bracket 6999208
Green,yellow,
Panel 6990655
red,yellow (6x) 6992424
Indicator LED light
Green 6991646
Red 6991647
White 6991648
Yellow 6991649
SECTION
G
ADDITIONAL PARTS
PAGE NO.
ADDITIONAL PARTS (HOSE CLAMPS) G590-121
Hose clamps
Hose clamp 1/4" kit no. 6999036

Hose clamp 3/8" kit no. 6999037 (for hose with diameter 17,4 mm)
Hose clamp 3/8'' kit no. 6999055 (for hose with diameter 15,5 mm)
Option
Bracket part no. 6991382

Locking plate part no. 6997259
Hose clamps
Hose clamp 28 mm part no. 6996557

Hose clamp 20 mm part no. 6996558
Screw allen MC6S 6x40 part no. 6999112
Nut M6 Locking part no. 6996301
Hose clamps - rubber
Hose clamp 3/8" part no. 6999078

Cover plate part no. 6996038
Bolt part no. 6996416
Washer M8 Nordlock part no. 6996022

PAGE NO.
ADDITIONAL PARTS (PIN FOR DAMP. CYL.) G590-175
Pins (for sideshift, slew/reach and damping cylinders)
- Pin Part no. 6990714

- Spacer Part no. 6990533
- Washer Part no. 0320181
- Nut M36 Locking Part no. 0302408

ADDITIONAL PARTS PAGE NO.
(BRACKETS FOR HOSE CLAMPS) G590-195
Brackets
Hose clamp bracket (on spreader) Part no. 6990529

Bolt Part no. 0292514 (4x)
Washer Part no. 6996152 (4x)
Hose clamp bracket (on rotator) Part no. 6990983

Bolt Part no. 6996556 (3x)
Clamp Part no. 6996557 (4x)

Clamp Part no. 6996558 (2x)
Screw allen MC6S 6 x 50 Part no. 0296003 (8x)
Screw allen MC6S 6 x 45 Part no. 6999210 (4x)
6990983 6990529

PAGE NO.
ADDITIONAL PARTS (COVER PLATE) G590-216
When stops are not fitted, this cover plate is mounted on main frame.
Cover plate Part no. 6990685

- Screw allen M6S M12x25 Part no. 6996482 (4x)
- Washer M12 Nordlock Part no. 6996025 (4x)

(PIN FOR DAMP. CYL. ON ROTATOR) G590-306
3, 4
*)
1 1332285 2 Spacer
2 6990950 2 Pin
3 0302408 2 Nut M36 Locking
4 0320181 2 Washer
*) Torque 650-700Nm

PAGE NO.
ADDITIONAL PARTS (BUMPERS ASSY.)
G590-435
* 744 908
Bumper kit part no. 1461219 Bumper kit part no 1461284

Bumper part no. 6990053 Bumper part no. 6990182
Bolt kit part no. 6999008, see below Bolt kit part no. 6992977, see below

Bolt kit Part no. 6999008
Bolt Part no. 6990131 (x2) * Please note! Torque value 500 N.m.
Nut Part no. 0302402 (x1) M12 Locking
Bolt Part no. 6996247 (x1) M6S 12 x 80
Washer Part no. 6996102 (x2)
Bolt kit Part no. 6992977
Bolt Part no. 6996196 (x1) M6S 16 x 140

Bolt Part no. 6996760 (x2) M6S 24 x 130

(BRACKET LIGHT ASSY.) G 590-572
Bracket Part no. 6991820
Bolt M6S 8 x 30 Part no. 6996185 (3x)

Washer M8 Nordlock Part no. 6996022 (3x)
Shock absorber Part no. 1459409 (3x)

(BRACKET FOR DEUTSCH CONNECTORS) G590-673
Bracket for Deutsch connectors Part no. 6992356
Bolt M6S 8 x 100 Part no. 6992357 (4x)

Washer M8 Nordlock Part no. 6996022 (4x)

(GREASING HOSES IN ROTATOR TOP) G590-800
6996828 6992110
Slewing ring
Part no. 6996828 (x 4) Greasing hose ø 6 x 1,5 (grease filled)
Part no. 6992110 (x 8) Fitting

(SERVICE BOXES) G590-837
580 series Model Hyster item no.
586TB/588TB 6993071
586TB/588TB (PPS*) 6993072
584LA/LB/LD 6993037
584LA/LB/LD (PPS*) 6993038
* Power Pile Slope
800 series Model Hyster item no.
817 6992758
812/813 6992971
815/818 6992972
857 6992973
Please note that the service boxes are NOT

suitable for models equipped with WTP and/or
lowered twistlocks.
Service boxes
The idea of the service boxes is to facilitate to get selected genuine spare parts in
one box. The boxes includes in fact all the parts we consider needed to be
replaced at service.
Buying the service box directly together with an equipped machine ensures that
the Elme spreader continues to hold a high level in terms of dependability and
reliability.
Additionally, it ensures low downtime and is more economical than buying all the
parts individually as well as having all parts in place. Also, it makes sure that the
spreader is kept in good condition by regularly service checkups!
Download
Manuals for all service boxes are available on our website!

Please visit elme.com. You will find the manuals under About Us/Downloads.

SECTION
H
REVISION RECORDS
REVISION RECORDS
Revision Date Issued by Description if change
2016-09-09 H. Tånne Initial Release
2017-01-09 H. Tånne Wiring diagram 826 396 and page F580-870

are updated.
2018-02-19 H. Tånne Page F580-870 is updated.
© Elme Spreader AB
ELME Spreader AB
©ELME Spreader AB • 2016
Phone +46 476 558 00

Email sales@elme.com
www.elme.com

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MANUAL

MODEL 817-18952 MANUAL NO. 1-2954

Section A User instruction

Section B Service manual

Section D Mechanical parts

Section E Hydraulic parts

Section F Electrical parts

Section G Additional parts

Section H Revision records

SECTION A USER INSTRUCTION

A100-097 General safety instructions

SECTION B SERVICE MANUAL

B110-198 Lubrication chart

C120-001 Hydraulic symbols

SECTION D MECHANICAL PARTS

D510-689 Main frame

© Elme Spreader AB 09-2016

SECTION E HYDRAULIC PARTS

E560-340 Sideshift cylinder assy.

SECTION F ELECTRICAL PARTS

F580-870 Electric system

SECTION G SPECIAL PARTS (OPTIONAL)

G590-121 Additional parts (hose clamp)

SECTION H REVISION RECORDS

© Elme Spreader AB 09-2016

! Warnings to service personnel and others working with the spreader

* Between the moving parts of the flipper (see figure 2a).

* Between the carriage/rotator and the main frame of the spreader

* Between legs/feet and load (see figure 5).

Figure 1 - Danger zone - around spreader

© Elme Spreader AB 12-2015(10-2015)

Danger zone Danger zone

Figure 2a - Danger zone - flipper Figure 2b - Danger zone - Crushing risk

Figure 2c - Danger zone - Crushing risk

Danger zone Danger zone

© Elme Spreader AB 12-2015(10-2015)

Danger zone Danger zone

Figure 4. Danger zone - between ”T”-beams and main frame

Danger zone Danger zone

Danger zone Danger zone

Figure 5. Danger zone - legs/feet

© Elme Spreader AB 12-2015(10-2015)

1. Starting work with the spreader.

© Elme Spreader AB 12-2013

WARNING!!! A heavy container and the weight of a spreader will do serious

© Elme Spreader AB 12-2013

Elme attachment model 817, 857

Twistlocks locked both sides and container lifted.

Twistlock in unlocked position with a faulty lock signal.

Locked Seated Unlocked

Green Orange Red

© Elme Spreader AB 12-2013

Fig 1 Fig 2 Fig 3

Load evenly distributed on four Load evenly distributed on two

ELME GENUINE PARTS

MODIFICATION OF THE SPREADER/PRODUCT LIABILITY/WARRANTY

© Elme Spreader AB 06-2015(08-2014)

1. Slider pads extension