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On The Electronic Conduction in Dry Thin Films of Prussian Blue, 1991
On The Electronic Conduction in Dry Thin Films of Prussian Blue, 1991
3633
ABSTRACT
I n order to obtain an u n d e r s t a n d i n g of the mechanism of chromium particle occlusion in electrodeposited stainless-
steel-type coatings, the U.S. Bureau of Mines has studied the effect of chromium particles on nickel electrodeposition. The
chromium particles catalyzed nickel electrodeposition on a vitreous carbon surface. Chromium particle additions, when
added to Watt's-type electrolytes, of 0.33M, 0.67M, and 1.00M NiSO4, shifted the nickel reduction wave to more positive po-
tentials on a vitreous carbon surface. From rotating cylinder electrode studies it was concluded that nickel deposition
with or without chromium particles is a kinetically limited rather than mass-transfer-limited process. Electrochemical im-
pedance spectroscopy experiments with and without chromium particles verified the rate-determining step proposed by
Epelboin, with the Ni+(ads) limiting the nickel electrodeposition. The chromium particles appear to enhance the forma-
tion of this Ni(,d~) intermediate.
Insoluble particles suspended in an electrolyte during did not occur. However, a local anode and cathode were
plating can be occluded in an electrodeposited coating set up on each particle in accordance with its position in
(1-3). The Bureau of Mines has been successful in produc- the electric field. The conductive chromium particle af-
ing stainless steel coatings on low-alloy steel substrates by fected the electric field gradient as it approached the cath-
heat-treating an electrodeposited binary alloy of nickel ode, resulting in a local rise of the c u r r e n t of the cathode.
and iron with occluded chromium particles (4-6). As a first This local rise in current ensured rapid incorporation of
step in u n d e r s t a n d i n g the mechanism of this particle oc- the chromium particle. However, no large-scale electro-
clusion, the effect of chromium particles on nickel electro- phoretic or electrochemical effect was involved in the par-
deposition has been studied. ticle occlusion process, according to Bazzard and Boden.
Previous studies by Bazzard and Boden (7) concluded This study sought to examine the effect of the chromium
that chromium particle occlusion occurs as a result of col- particles on the mechanism of nickel deposition from a
lisions of the particles with the cathode surface. The sulfate electrolyte during the occlusion process.
changes Bazzard and Boden observed in the polarization
behavior and increased current at a fixed potential were at- Experimental
tributed to the increased surface area due to the particles All research was conducted in a three=electrode, modi-
and an increased surface ion activity. The latter effect re- fied Greene cell with a volume of 1000 ml. The experimen-
sulted from fresh solution brought to the surface by the tal cell resided in a temperature-controlled water bath reg-
stationary film of liquid on each particle. Bazzard and ulated at 70~ The experimental cell was purged with
Boden also considered the effect of having conductive nitrogen gas prior to the experiments. A small rod of vitre-
chromium particles within the electric field. Due to the ous carbon embedded in glass with an exposed surface
small size of the particles, substantial polarization of them area of 0.08 cm 2 was used as the stationary working elec-
trode (cathode) for the slow sweep studies, while a rotating
* Electrochemical Society Active Member. cylinder electrode of vitreous carbon (0.665 cm 2 surface
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3634 J. Electrochem. Soc., V o l . 1 3 8 , N o . 12, D e c e m b e r 1 9 9 1 9 The Electrochemical Society, Inc.
area) was used for the rotating cylinder and electrochemi- Table I. Nickel reduction wave displacement with
cal i m p ed an ce spectroscopy (EIS) studies. The reference addition of Cr particles.
electrode was a saturated calomel electrode (SCE) con-
nected to the Greene cell by a Luggin probe assembly. An Ni concentration Reduction wave
inert counterelectrode of graphite rod, generating H ~ as its M/1 displacement mV
product at the anode (the anodic reaction was the
breakdown of H20 to form H § and O~), was used. There- Volume percent Cr
fore, the potentiostatic scans were limited to a region
(-0.45 to -0.85 V SCE) where the pH (approximately 4) did 0.1 4.2
not change during experiments.
Electrolytes were composed of nickel sulfate, enough so- 0.33 50 100
dium sulfate to maintain the sulfate ion concentration con- 0.67 55 110
1.00 70 150
stant at 1M, and 0.65M boric acid. Commercially available
c h r o m i u m powder (>99% Cr) was used in this study. The
particles were of a spherical shape with a size distribution larization) was greater for 4.2 v/o c h r o m i u m than that for
of 0.3 to 60 ~tm diam; the majority of the particles were 0.1 v/o chromium. The greatest displacement occurred for
1~2 ~m in diam as determined by image analysis on a scan- 1M NiSO4 containing a 4.2 Wo addition of chromium parti-
ning electron microscope. Slow-sweep polarization stud- cles, as Table I indicates.
ies of nickel electrolytes at three concentrations of NiSO4, These trends also have been observed by M. Metzger and
0.33M, 0.67M, and 1.00M, with the addition of 0.1 and 4.2 H. H. Tombrink (8) in their studies on the addition of SiC
volume percent (v/o) c h r o m i u m particles, were conducted. and colloidal graphite particles to a nickel sulfamate elec-
(When a tenfold increase from 0.1 v/o to 1 v/o did not show trolyte. The shifts in reduction potentials were attributed
a clear trend in 0.33M NiSO4 electrolyte, a 40 to 50-fold in- to an increase in the active surface area by the adsorbed
crease was tried. A good suspension of the particles in the particles on the cathode. Metzger and Tombrink reported
electrolyte was obtained at 4.2 v/o.) The electrolyte concen- no change in the form of the reduction wave, only a poten-
tration of 0.67M NiSO4 with and without 4.2 v/o chromium tial displacement. Figure 2 shows an example of the re-
particle additions was used for the rotating cylinder elec- sults obtained during this study on the forward scans in
trode and EIS studies. The rotating cylinder experiments the limited current region (-0.45 to 0.85 V SCE), which
were conducted at rotation rates of 500, 1000, 1500, and were in agreement with Metzger and Tombrink. The major
2000 rpm. Some EIS experiments were also conducted at shifts in reduction potential were only observed during the
room temperature. nucleation of the nickel deposit onto the foreign substrate
The slow potentiodynamic polarizations, sweep rates of (forward scan only). However, reverse scans, Fig. 3, exhibit
1 mV/s, were performed with a P A R I Model 371 potentio- no shift in the reduction potentials but do show increases
stat, P AR Model 175 universal programmer, Fluke multi- in the current. Once a Ni deposit was formed and growing
meter, HP computers, and in-house software. I m p e d an ce (reverse scan), the particles did not cause any further signifi-
spectra were acquired in the frequency range of 100 kHz cant shifts in reduction potential. These results are consist-
to 5 mHz with a r m s peak value of i0 mV using a Solar- ent with the suggestion by Bazzard and Boden (7) that the
tron 1286 electrochemical interface, Solartron 1255 HF concentration of nickel ions near the cathode is increased
frequency response analyzer, a H P computer, and as the particles approach the cathode. Each collision of the
"ACDRIVE ''2 software. I m p e d a n c e data were taken under particle with the cathode has the effect of momentarily in-
potentiostatic control at -0.4, -0.6, -0.7, and -0.8 V SCE. creasing both the surface area of the cathode and the
Results and Discussion nickel activity at the surface.
S l o w s w e e p c u r v e s . - - O n the small vitreous carbon elec- R o t a t i n g c y l i n d e r electrode s t u d i e s . - - I n general, the
trode the full forward scan beginning at 0 to -1.5 V SCE presence of c h r o m i u m particles increased the limiting cur-
exhibited a limited current region (near -0.7 V SCE) fol- rent during nucleation at all rotation rates (r Direct com-
lowed by hydrogen reduction (Fig. 1). The addition of parison to data with the stationary electrode was not possi-
chromium particles affected the shape of the nickel reduc- ble, since the poor reproducibility of the rotating electrode
tion wave (increasing the length of the limited current re- was believed to be caused by the heterogeneous nature of
gion) for some of the concentrations of nickel electrolyte, the reduction reaction. The observed limiting current plot-
and displaced the wave to more positive potentials for all ted vs. r 213 did not produce a straight line, indicating that
of the concentrations. The positive displacement (depo- the limiting current was i n d ep en d en t of mass transport at
]Reference to specific trade names is made for identification rotation rates from 500 to 2000 rpm. These results are con-
only and does not imply endorsement by the Bureau of Mines. sistent with rotating ring-disk electrode studies of Andri-
2 Purchased from Dr. Peter Searson, The Johns Hopkins Uni- cacos et al. (9), who concluded that agitation does not af-
versity. fect the nickel deposition reaction. For the Andricacos
200 J I I I I I I I I I I I I I I I I I I tl I I I~.J~l li 10 t ] t I I t t
j/
//
0
,~
04
-50
E
~ -
< -300 < -15
E E
E~ Q // f 4.2 vol
o -550 (3 ~z" 0o.11 Vol
Vo~ _ ,~ pert
percent Cr
percent Cr
/
--800 I I It It Illll t I -40 I t I I~l I I
-1.50 -1.00 -.500 0 -850 -600 -450
POTENTIAL V (SCE) POTENTIAL mV(SCE)
Fig, 1. Full forward and reverse scans of nickel electrodeposition Fig. 2. Limited forward scans of nickel electrodeposition with chro-
without chromium particles from 0.67M NiS04 electrolyte. mium particle additions from 1M NiS04 electrolyte.
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J. Electrochem. Soc., Vol. 138,No. 12, December19919 TheElectrochemicalSociety,Inc. 3635
10 I I i I I l i 2
~ , . Double-
0
~3 Fast Step "~ Layer
Capacftance
0I: i I I I V~ perclnt Crl 0 ResTstunce ~
Solution ~ /
Resistance
-40 i (Rs)
-850 -600 -450 0 I I
POTENTIAL mV(SCE)
-2 0 2 4 6
LOG (af)
Fig. 3. Limited reverse scans of nickel electrodeposition with chro- Fig. 5. Typical Bode plot of EIS displaying resistance and capaci-
mium particle additions from 1M NiS04 electrolyte. tance components.
c~ E
c- 7 0 0 O0 0 0 0 0
0 0
R S O 0 0
A
oo 0
o 0
RADS O 0
0
~E 0
0
N 8
0
,
-3
10 20 2g.4
-0.4 NA NA NA NA NA NA
-0.6 7,6 x 10-6 2.3 NA NA NA NA
-0.7 9.3 • 10-6 2.8 1.1 • 10 3 19.6 NA NA
-0.8 9.8 x 10 6 2.6 1.6 • 10 6 6.2 NA NA
ABSTRACT
E l e c t r o n c o n d u c t i v i t i e s are r e p o r t e d for dry thin films of P r u s s i a n b l u e and its c o m p l e t e l y o x i d i z e d and r e d u c e d
forms, P r u s s i a n y e l l o w and Everitt's salt. It has b e e n d i s c o v e r e d that desiccated P r u s s i a n b l u e films are n o n - o h m i c in the
sense t h a t significant e l e c t r o n c o n d u c t i o n does not o c c u r b e l o w a t h r e s h o l d voltage of ca. -+ 0.5 V. P r u s s i a n y e l l o w and
Everitt's salt are o h m i c and do not h a v e a c o n d u c t i o n threshold. The conductivities, as d e t e r m i n e d f r o m t h e slopes of t h e
i-V curves, are essentially the s a m e for P r u s s i a n yellow, Everitt's salt, and P r u s s i a n b l u e a b o v e the voltage threshold, and
are ca. 5 x 10 -7 (~ cm) -1. T h e solid state v o l t a m m o g r a m of a w e t film is also c o n s i d e r e d in t e r m s of the p e r s i s t e n c e of t h e
t h r e s h o l d a n d t h e o n s e t of e l e c t r o c h e m i s t r y . We p r o p o s e a qualitative e x p l a n a t i o n for the t h r e s h o l d voltage based on t h e
a s s u m p t i o n t h a t t h e " v a l e n c e b a n d " (ferric ferrocyanide) is c o m p l e t e l y o c c u p i e d and that t h e a p p l i e d voltage injects elec-
trons into t h e " c o n d u c t i o n b a n d " (ferrous ferricyanide).