Staple Finisher-P1 / Booklet Finisher-P1: Service Manual Rev0

Staple Finisher-P1 / Booklet Finisher-P1
Service Manual Rev0
Product Outline
Technology
Periodic Servicing
Parts Replacement and Cleaning Procedure
Adjustment
Installation
Appendix
1 2 3 4 5 6
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0-2
Application The following paragraph does not apply to any countries where such provisions are
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, inconsistent with local law.
installation, maintenance, and repair of products. This manual covers all localities where
the products are sold. For this reason, there may be information in this manual that does Trademarks
not apply to your locality. The product names and company names used in this manual are the registered trademarks
of the individual companies.
Corrections
This manual may contain technical inaccuracies or typographical errors due to Copyright
improvements or changes in products. When changes occur in applicable products or in the This manual is copyrighted with all rights reserved. Under the copyright laws, this manual
contents of this manual, Canon will release technical information as the need arises. In the may not be copied, reproduced or translated into another language, in whole or in part,
event of major changes in the contents of this manual over a long or short period, Canon without the consent of Canon Inc.
will issue a new edition of this manual.
© CANON INC. 2012
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential
information.
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Explanation of Symbols The following rules apply throughout this Service Manual:
The following symbols are used throughout this Service Manual.
1. Each chapter contains sections explaining the purpose of specific functions and the
relationship between electrical and mechanical systems with reference to the timing of
Symbols Explanation Symbols Explanation operation.
In the diagrams, represents the path of mechanical drive; where a signal name
Check. Remove the claw. accompanies the symbol, the arrow indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front
door, and closing the delivery unit door, which results in supplying the machine with power.
Check visually. Insert the claw.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High",
while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to
circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on
Check the noise. Use the bundled part.
when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked
in the field. Therefore, the operations of the microprocessors used in the machines are not
Disconnect the connector. Push the part. discussed: they are explained in terms of from sensors to the input of the DC controller
PCB and from the output of the DC controller PCB to the loads.
Connect the connector. Plug the power cable. The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
Remove the cable/wire
All service persons are expected to have a good understanding of the contents of this Service
from the cable guide or wire Turn on the power.
saddle. Manual and all relevant Service Information bulletins and be able to identify and isolate
faults in the machine.
Set the cable/wire to the

cable guide or wire saddle.
Remove the screw.
Tighten the
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Contents
Construction of the Control System (Finisher Unit)--------------------------------- 2-6
Construction of the Control System (Saddle Stitcher Unit)----------------------- 2-8
Controlling the Change of the Gear----------------------------------------------------- 2-9
Paper Delivery Path---------------------------------------------------------------2-10
Straight Ejection-----------------------------------------------------------------------------2-10
0 Safety Precautions Processing Tray Path---------------------------------------------------------------------- 2-11
Buffer/Processing Tray Path------------------------------------------------------------- 2-11
Notes Before it Works Serving----------------------------------------------0-9
Escape Ejection (Destination: Escape Tray)-----------------------------------------2-13
Points to Note at Cleaning---------------------------------------------------0-9 Paper Delivery Path (Saddle Stitcher Unit)------------------------------------------2-13
1 Product Outline Stack Tray Unit--------------------------------------------------------------- 2-14

Tray Operation----------------------------------------------------------------------2-14
Features--------------------------------------------------------------------------1-2 Shutter Operation------------------------------------------------------------------2-16
Specifications-------------------------------------------------------------------1-3 Processing Tray Unit-------------------------------------------------------- 2-17
Finisher Unit-------------------------------------------------------------------------- 1-3 Outline--------------------------------------------------------------------------------2-17
Saddle Stitcher Unit---------------------------------------------------------------- 1-6 Basic Operation--------------------------------------------------------------------2-17
Names of Parts-----------------------------------------------------------------1-7 Processing Tray Paper Stacking Operation------------------------------------------2-17
External View------------------------------------------------------------------------ 1-7 Stack Delivery Operation-----------------------------------------------------------------2-17
Finisher (Staple Finisher)------------------------------------------------------------------ 1-7 Stack Job Offset----------------------------------------------------------------------------2-18
Saddle Finisher (Booklet Finisher)------------------------------------------------------ 1-7 Staple Operation----------------------------------------------------------------------------2-19
Cross Section------------------------------------------------------------------------ 1-8 Swing Height Detection Control---------------------------------------------------------2-20
Finisher Unit----------------------------------------------------------------------------------- 1-8 Saddle Stitcher Unit--------------------------------------------------------- 2-21
Saddle Unit------------------------------------------------------------------------------------ 1-8 Basic Operation (Saddle Stitcher Unit)---------------------------------------2-21
Optional Construction---------------------------------------------------------1-9 Receiving Sheets---------------------------------------------------------------------------2-21
Aligning the Sheets------------------------------------------------------------------------2-21
2 Technology Stitching---------------------------------------------------------------------------------------2-22
Basic Constitution--------------------------------------------------------------2-2 Feeding the Stack--------------------------------------------------------------------------2-22
Component Configuration-------------------------------------------------------- 2-2 Folding/Delivering the Stack-------------------------------------------------------------2-23
Finisher (Staple Finisher)------------------------------------------------------------------ 2-2 Controlling the Inlet Flappers---------------------------------------------------2-23
Saddle Finisher (Booklet Finisher)------------------------------------------------------ 2-2 Overview--------------------------------------------------------------------------------------2-23
Overview of the Electrical Circuitry--------------------------------------------- 2-3 A3/A3/ 305mm x 457mm (12 x 18)/ 279mm x 432mm (11 x 17) Paper Path (3
Overview of the Electrical Circuitry (Saddle Stitcher Unit)--------------- 2-3 sheets)-----------------------------------------------------------------------------------------2-24
B4/LGL Paper Path (3 sheets)----------------------------------------------------------2-24
Controls---------------------------------------------------------------------------2-4
A4R/LTRR Paper Path (3 sheets)------------------------------------------------------2-25
Feeding Unit---------------------------------------------------------------------2-5
Controlling the Movement of Sheets------------------------------------------2-25
Overview (Feeding Unit)---------------------------------------------------------- 2-5
Controlling the Aligning the Sheets--------------------------------------------2-26
Staple Finisher------------------------------------------------------------------------------- 2-5
Booklet Finisher------------------------------------------------------------------------------ 2-5 Controlling the Phase of the Crescent Roller-------------------------------2-28
Construction of the Control System-------------------------------------------- 2-6 Overview of Folding Operation-------------------------------------------------2-29
Overview--------------------------------------------------------------------------------------2-29
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Controlling the Movement of Stacks---------------------------------------------------2-29 Staple Finisher------------------------------------------------------------------------------- 4-2
Folding a Stack------------------------------------------------------------------------------2-30 Saddle Finisher (Booklet Finisher)------------------------------------------------------ 4-3
Double Folding a Stack-------------------------------------------------------------------2-31 Main Units---------------------------------------------------------------------------- 4-4
Staple Operation------------------------------------------------------------- 2-33 Finisher Unit----------------------------------------------------------------------------------- 4-4
Overview-----------------------------------------------------------------------------2-33 Saddle Finisher Unit------------------------------------------------------------------------ 4-4
Stapler Unit--------------------------------------------------------------------------2-33 List of Consumable Parts and Cleaning Parts------------------------------- 4-5
Stapler ----------------------------------------------------------------------------------------2-33 List of Sensors----------------------------------------------------------------------- 4-6
Shifting the Stapler Unit-------------------------------------------------------------------2-34 Finisher Unit----------------------------------------------------------------------------------- 4-6
Stapling Operation-------------------------------------------------------------------------2-36 Saddle Finisher Unit------------------------------------------------------------------------ 4-7
Stitcher Unit-------------------------------------------------------------------------2-39 List of Switchs----------------------------------------------------------------------- 4-8
Stitcher----------------------------------------------------------------------------------------2-39 Staple Finisher Unit------------------------------------------------------------------------- 4-8
Stitching Operation-------------------------------------------------------------------------2-39 Saddle Finisher Unit------------------------------------------------------------------------ 4-8
Detecting Jams--------------------------------------------------------------- 2-40 List of Solenoid---------------------------------------------------------------------- 4-9
Detecting Jams (Finisher Unit)-------------------------------------------------2-40 Staple Finisher Unit------------------------------------------------------------------------- 4-9
Detecting Jams (Saddle Stitcher Unit)----------------------------------------2-41 Saddle Finisher Unit------------------------------------------------------------------------ 4-9
Power Supply----------------------------------------------------------------- 2-42 List of PCBs-------------------------------------------------------------------------4-10
Power Supply Route (Finisher Unit)-------------------------------------------2-42 Staple Finisher Unit------------------------------------------------------------------------4-10
Power Supply Route-----------------------------------------------------------------------2-42 Saddle Finisher Unit----------------------------------------------------------------------- 4-11
Protection Function------------------------------------------------------------------------2-42 List of Motors------------------------------------------------------------------------4-12
Power Supply Route (Saddle Stitcher Unit)---------------------------------2-43 Staple Finisher Unit------------------------------------------------------------------------4-12
Power Supply Route-----------------------------------------------------------------------2-43 Saddle Finisher Unit-----------------------------------------------------------------------4-13
Protection Function------------------------------------------------------------------------2-43 List of Clutches---------------------------------------------------------------------4-14
Work of Service--------------------------------------------------------------- 2-44 Other----------------------------------------------------------------------------------4-14
User Maintenance-----------------------------------------------------------------2-44 External Covers-------------------------------------------------------------- 4-15
Maintenance and Inspection----------------------------------------------------2-44 Removing the Rear Upper Cover----------------------------------------------4-15
Periodical Servicing------------------------------------------------------------------------2-44 Removing the Rear Lower Cover (Saddle Finisher)----------------------4-15
Periodically Replaced Parts--------------------------------------------------------------2-44 Removing the Grate-shaped Upper Guide----------------------------------4-15
Durables--------------------------------------------------------------------------------------2-44 Removing the Grate-shaped Lower Guide----------------------------------4-16
Measures at Time of Parts Replacement------------------------------------2-44 Removing the Front Inside Upper Cover-------------------------------------4-17
Upgrading----------------------------------------------------------------------------2-44 Staple Finisher------------------------------------------------------------------------------4-17
Saddle Finisher (Booklet Finisher)-----------------------------------------------------4-17
3 Periodic Servicing Removing the Front Inside Lower Cover (Saddle Finisher)-------------4-18
List of Work for Scheduled Servicing-------------------------------------3-2 Removing the PCB cover (Saddle Finisher)--------------------------------4-18
Removing the Front Door--------------------------------------------------------4-18
4 Parts Replacement and Cleaning Procedure Front Lower Cover (Staple Finisher)------------------------------------------4-19
List of Parts----------------------------------------------------------------------4-2 Removing the Escape Tray Cover---------------------------------------------4-19
External Covers--------------------------------------------------------------------- 4-2 Removing the Escape Door-----------------------------------------------------4-20
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Main Units---------------------------------------------------------------------- 4-21 Adjusting the Saddle Staple Position-----------------------------------------5-12
Removing the Swing Unit--------------------------------------------------------4-21 Adjusting the Saddle Alignment Position------------------------------------5-12
Removing the Processing Tray-------------------------------------------------4-22 Adjusting the Processing Tray Return Amount----------------------------5-13
Removing the Tray 1--------------------------------------------------------------4-24 Adjusting the Processing Tray Return Speed.------------------------------5-13
Removing the Tray 2--------------------------------------------------------------4-26 Adjusting Punch Vertical Registration Position-----------------------------5-14
Removing the Return Roller-----------------------------------------------------4-27 Initializing the RAM on Finisher------------------------------------------------5-14
Removing the Saddle Unit-------------------------------------------------------4-28 Adjusting the Bias Line of Saddle Delivery Paper------------------------5-15
Removing the Stitcher Mount Unit---------------------------------------------4-30 Overview--------------------------------------------------------------------------------------5-15
Removing the Positioning Plate Unit------------------------------------------4-30 Adjustment-----------------------------------------------------------------------------------5-15
Removing the Saddle Delivery Tray Unit------------------------------------4-32 Function Setting Operation-----------------------------------------------------5-17
Removing the Upper Delivery Guide------------------------------------------4-33 Adjustment at Time of Parts Replacement---------------------------- 5-21
Removing the Escape Unit------------------------------------------------------4-33 Action on replacing the finisher controller PCB----------------------------5-21
Removing the Escape Door Unit-----------------------------------------------4-35 Adjusting the Stitcher Unit-------------------------------------------------------5-22
Consumable Parts and Cleaning Points------------------------------- 4-36
Removing the Stapler-------------------------------------------------------------4-36 6 Installation
Removing the Buffer Roller------------------------------------------------------4-37 How to Utilize This Installation Procedure-------------------------------6-2
Removing the Return Roller-----------------------------------------------------4-37 When using the parts included in the package------------------------------ 6-2
Removing the Swing Unit Static Charge Eliminator-----------------------4-38 Symbols in the Illustration-------------------------------------------------------- 6-2
Removing the Inlet Static Charge Eliminator-------------------------------4-39 Product Name-------------------------------------------------------------------6-2
Removing the Stitcher Unit------------------------------------------------------4-40 Checking Before Installation------------------------------------------------6-2
PCB------------------------------------------------------------------------------ 4-41 Checking the Installation Site---------------------------------------------------- 6-2
Removing the Finisher Controller PCB---------------------------------------4-41 Order of the Installation of Accessories--------------------------------------- 6-3
Action on replacing the finisher controller PCB----------------------------4-41 Points to Note on installation----------------------------------------------------- 6-3
Removing the Saddle Stitcher Controller PCB-----------------------------4-42 Points to Note on installation----------------------------------------------------- 6-3
Other Parts-------------------------------------------------------------------- 4-43 Checking the Contents-------------------------------------------------------6-4
Removing the Paper Folding Roller-------------------------------------------4-43 Staple Finisher----------------------------------------------------------------------- 6-4
Booklet Finisher--------------------------------------------------------------------- 6-5
5 Adjustment Unpacking------------------------------------------------------------------------6-6
Outline of the Adjustment----------------------------------------------------5-2 Unpacking Procedure-------------------------------------------------------------- 6-6
Main adjustment--------------------------------------------------------------------- 5-2 Installation Procedure---------------------------------------------------------6-9
Adjustment item------------------------------------------------------------------------------ 5-2 Preparing the Finisher for Installation------------------------------------------ 6-9
The setting of the function----------------------------------------------------------------- 5-5 Installing Accessories-------------------------------------------------------------- 6-9
Basic Adjustment---------------------------------------------------------------5-9 Preparation for Installation on Host Machine Side------------------------6-10
Adjusting the Stacker Alignment Position------------------------------------ 5-9 Connecting to Host Machine----------------------------------------------------6-13
Adjusting the Staple Position---------------------------------------------------- 5-9 Connecting to Document Insertion /Paper Folding Unit------------------6-16
Adjusting the Height of the Swing Roller------------------------------------5-10 Attaching the Labels etc.---------------------------------------------------------6-21
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Attaching the Leg and Caster Covers-------------------------------------------------6-21
Attaching the Labels--------------------------------------------------------------6-23
Checking the Operation---------------------------------------------------- 6-24
Making Checks---------------------------------------------------------------------6-24
Checking the Height/Tilt (When a Malfunction Occurs)------------ 6-24
Adjusting the Height and Tilt----------------------------------------------------6-24
Appendix
Service Tools-----------------------------------------------------------------------ii
Solvents and Oils---------------------------------------------------------------------- ii
Special Tools---------------------------------------------------------------------------- ii
Signal Name List----------------------------------------------------------------- iii
Signal Names---------------------------------------------------------------------------iii
Staple Finisher----------------------------------------------------------------------------------iii
Booklet Finisher---------------------------------------------------------------------------------iv
General Circuit Diagram---------------------------------------------------------v
Staple Finisher (1/3)------------------------------------------------------------------- v
Staple Finisher (2/3)-------------------------------------------------------------------vi
Staple Finisher (3/3)------------------------------------------------------------------ vii
Booklet Finisher (1/1)--------------------------------------------------------------- viii
General Timing Chart----------------------------------------------------------- ix
Staple Finisher-L1---------------------------------------------------------------------ix
Stapling : A4 size paper, 2-sheet document, rear1-point stapling.-----------------ix
Booklet Finisher-L1-------------------------------------------------------------------- x
Stitching: A4R size paper, 3-sheet document, 1 set----------------------------------- x
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Safety Precautions
■
■Notes Before it Works Serving
■
■Points to Note at Cleaning
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0 Safety Precautions > Points to Note at Cleaning
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Notes Before it Works Serving
CAUTION:
At servicing, be sure to turn off the power source according to the specified steps and
disconnect the power plug.
CAUTION:
Do not turn off the power switch when downloading is under way.
Turning off the main power switch while downloading is under way can disable the
machine.
Points to Note at Cleaning
CAUTION:
When performing cleaning using organic solvent such as alcohol, be sure to check that
the component of solvent is vaporized completely before assembling.
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Safety Precautions > Points to Note at Cleaning
1 Product Outline
■
■Features
■
■Specifications
■
■Names of Parts
■
■Optional Construction
1
Product Outline
1 Product Outline > Features
1-2
Features
• Tilt adjustment dial.
• Downloading from host machine.
• Adjustment of finisher in the service mode of host machine.
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1
Product Outline > Features
1 Product Outline > Specifications > Finisher Unit
1-3
Specifications Item Specifications Remarks

Stacking capacity Processing tray Feed length: 138.5mm to 216mm (less - Equivalent of 80g/
(without Z-folding than 50 sheets) m2 paper. (including
Finisher Unit sheets)
Feed length: More than 216mm to
432mm (less than 30 sheets)
2 sheets of cover
256g/m2)
Escape tray: Large size: Height 21mm -/+ 3 mm or - Equivalent of 80g/
Item Specifications Remarks Non sort less (equivalent of 125 sheets) m2 paper.
Stacking method Escape tray: fixed type Small size: Height 43mm -/+ 3 mm or - Transparency, post
Tray 1 and 2: Independently move up and down less (equivalent of 250 sheets) card, tracing paper,
Stacking Face up, Face down label and tab paper:
orientation 10 sheets or less
- Non sort stack only
- Z-folding stack is
Stacking size Feed direction: 148 to 487.7 mm impossible.
Cross feed direction: 100 to 330.2 mm Tray 1: Non sort Large size: Height 96 mm -/+ 3 mm or - Equivalent of 80g/
Paper weight [Escape tray] 52g/m2 to 256g/m2 less (equivalent of 650 sheets) m2 paper.
[Tray 1, Tray 2] Non sort: 52g/m2 to 300g/m2, Sort/Staple Small size: Height 188mm -/+ 3 mm or - Transparency, post
sort:52g/m2 to 256g/m2 less (equivalent of 1300 sheets) card, tracing paper,
Modes Non sort: Escape tray, Tray 1, Tray 2] Offset amount in Tray 2: Non sort Large size: Height 96 mm -/+ 3 mm or label and tab paper:
12"X19.2", 13"X19", 12"X18", SRA3, A3, A4, A4R, A5R, sort mode: 30mm less (equivalent of 650 sheets) 10 sheets or less
B4, B5, B5R, 8K, 16K, 279mm x 432mm (11 x 17), LGL, Small size: Height 243 mm -/+ 3 mm or - Alignment
LTR, LTR-R, STMTR, EXEC, others less (equivalent of 1700 sheets) accuracy and
[Sort: Tray 1, Tray 2] * It is possible to stack the same size stacking capacity for
A3, A4, A4R, B4, B5, 8K, 16K, 279mm x 432mm (11 x sheets (A4, B5, LTR) up to height 347 stacks of 1700 or
17), LGL, LTR, LTR-R, EXEC -/+ 3 mm (equivalent of 2450 sheets) at more sheets are not
[Staple sort: Tray 1, Tray 2] the continuous non-sort mode. specified.
A3, A4, A4R, B4, B5, 8K, 16K, 279mm x 432mm (11 x - Alignment accuracy
17), LGL, LTR, LTR-R, EXEC and stacking
capacity for stacks
of Z-folding sheets
are not specified.
Tray 1: Staple Large size: less than 96 mm -/+ 3 mm - Equivalent of 80g/
sort height, or less than 50 sets m2 paper.
Small size: less than 188 mm -/+ 3 mm
height, or less than 100 sets
Tray 2: Staple Large size: less than 96 mm -/+ 3 mm
sort height, or less than 50 sets
Small size: less than 188 mm -/+ 3 mm
height, or less than 100 sets
Stacking capacity Processing tray A3, B4, 279mm x 432mm (11 x 17): 10 - When the folder
(including Z-folding sheets (option) is installed
sheets) Tray 1 A3, B4, 279mm x 432mm (11 x 17): 30
sheets
A4R, LTRR, LGL: 10 sheets
Tray 2 A3, B4, 279mm x 432mm (11 x 17): 30
sheets
A4R, LTRR, LGL: 10 sheets
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1
Product Outline > Specifications > Finisher Unit
1-4
Item Specifications Remarks Item Specifications Remarks
Mixed stacking Size mixing Escape tray: Height 43mm -/+ 3mm or - Equivalent of 80g/ Stapling size 1-point stapling Front (30 deg.):A4R, LGL, LTRR
capacity less m2 paper.
Front (45 deg.)]:A3, B4, A4, B5, 279mm
Trays 1 and 2: Height 96mm -/+ 3mm or - Stacking capacity
x 432mm (11 x 17), LTR, EXEC, 8K, 16K
less is not guaranteed.
Rear (30 deg.):A4R, LGL, LTRR
Stapling mixing Large size: Less than 96mm -/+ 3mm
height, or less than 50 sets Rear (45 deg.):A3, B4, A4, B5, 279mm x
Small size: Less than 188mm -/+ 3mm 432mm (11 x 17), LTR, EXEC, 8K, 16K
height, or less than 100 sets 2-points A3, A4, B4,B5, 279mm x 432mm (11 x
Mode mixing Combination of A4, B5, and LTR only: stapling 17)LTR, LGL, EXEC,A4R,LTRR, 8K,
Height 188mm -/+ 3mm or less 16K
Combinations of other paper sizes: Paper detection Provided
Height 96mm -/+ 3mm or less Control panel Not Provided
Z-folding sheet Processing tray Z-folding sheet capacity per 1set:
Maximum 10 sheets Display Not Provided
mixed stacking
* A3, B4, 279mm x 432mm (11 x 17) Dimensions Staple Finisher: -( ):When the
capacity
Tray 1 A3, B4, 279mm x 432mm (11 x 17): W: 644(761) x D: 656 x H: 1121mm auxiliary tray is
Less than 188mm -/+ 3mm height, or 30 Booklet Finisher: extended.
sheets W: 646(761) x D: 656 x H: 1121mm
A4R, LTRR, LGL: Impossible Weight Staple Finisher:Approx. 48 kg
Tray 2 A3, B4, 279mm x 432mm (11 x 17): Booklet Finisher:Approx. 72 kg
Less than 188mm -/+ 3mm height, or 30 Power supply From host machine (24V DC)
sheets
Maximum power Staple Finisher:
A4R, LTRR, LGL: Impossible
consumption 8W or less during standby/ 136W or less when operating
Stapling By rotating cam - Flat clinch
Booklet Finisher:
Stapling capacity Small size: - Paper thickness; 13W or less during standby/ 143W or less when operating
Power supply Plain paper(52 to 81.4g/m2): 50 sheets 5.5mm or less. Paper Size Definition T-1-1
Plain paper(more than 81.4 to 105g/m2): 30 sheets - 2 sheets of cover
• Large size (feed length of 216 to 483mm or less)
Heavy paper (more than 105 to 256g/m2): 2 sheets are included in cover
mode. :A3, A4R, B4, B5R, 279mm x 432mm (11 x 17), LGL, LTRR
Large size: - When the inserter • Small size (feed length of 216 mm or less)
Plain paper(52 to 81.4g/m2): 30 sheets (option) is installed,
:A4, A5R, B5, LTR, STMTR,EXEC
Plain paper(more than 81.4 to 105g/m2): 20 sheets it is possible to use
Heavy paper (more than 105 to 256g/m2): 2 sheets the heavy paper
256g/m2 or less
Staple supply Special staple cartridge (5000 staples)
Staple detection Provided(0 to 20 remaining staples)
Manual stapling Not Provided
1-4
1
1-5
Stapling Positions
Front 1-point stapling (30deg.) Front 1-point stapling (45deg.)

A4R, LGL and LTRR A3, A4,B4,B5, LDR, LTR, EXEC, 8K and 16K
5 -/+2 mm
5 -/+2 mm
5 -/+2 mm 5 -/+2 mm
Rear 1-point stapling (30deg.) Rear 1-point stapling (45deg.)

A4R, LGL and LTRR A3, A4,B4,B5, LDR, LTR, EXEC, 8K and 16K
5 -/+2 mm
5 -/+2 mm
5 -/+2 mm 5 -/+2 mm
2-point stapling
Paper Size L1 L2 L3 Interval

A3, A4 83-/+4mm 203-/+4mm 5-/+2mm 120mm
B4, B5 63-/+4mm 183-/+4mm 5-/+2mm 120mm
LDR, LTR 74-/+4mm 194-/+4mm 5-/+2mm 120mm
L1 A4R 39.5-/+4mm 159.5-/+4mm 5-/+2mm 120mm

L3
L2 LTRR, LGL 42.5-/+4mm 162.5-/+4mm 5-/+2mm 120mm

EXEC 68.5-/+4mm 188.5-/+4mm 5-/+2mm 120mm
8K, 16K 69.5-/+mm 189.5-/+4mm 5-/+2mm 120mm
F-1-1
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1
1 Product Outline > Specifications > Saddle Stitcher Unit
1-6
Saddle Stitcher Unit A3 B4 A4R
Item Specifications Remarks

Stapling method Vertically separated, round-clinch, stapling at two
Staple position
positions in the middle
Paper size A3, B4, A4R, 279mm x 432mm (11 x 17), LGL,
148.5 -/+1 mm
LTRR, 305mm x 457mm (12 x 18)
182 -/+1 mm
210 -/+1 mm
Folding position
Stacking Capacity 60 to 81.4g/m2: 1 to 16 sheets Including 1 cover
81.4 to 105g/m2: 1 to 10 sheets page.
105 to 150g/m2: 1 to 5 sheets
150 to 209g/m2: 1 to 4 sheets 83
209 to 220g/m2: 1 to 3 sheets -/+2 mm 63 -/+2 mm 39.5 -/+2 mm
Paper weight Plain paper: 60g/m2 to 220g/m2 Special paper, 203 -/+2 mm 183 -/+2 mm 159.5 -/+2 mm
Cover material: 60g/m2 to 256g/m2 postcards,
transparencies, or Stack front edge
elongation size can
not be handled 279mm x 432mm LGL LTRR
(11 x 17)
Stacking capacity Thin paper/Plain paper (60 to 81.4g/m2):
1 to 5 sheets: 25 copies, 6 to 10 sheets: 15 copies
11 to 16 sheets: 10 copies
Plain paper/Thick paper (81.4 to 105g/m2):
139.7 -/+1 mm
1 to 5 sheets: 25 copies, 6 to 10 sheets: 15 copies
177.8 -/+1 mm
216 -/+1 mm
Thick paper (105 to 150g/m2):
Thick paper (150 to 209g/m2):
74
Thick paper (209 to 220g/m2): -/+2 mm 42 -/+2 mm 42 -/+2 mm
194 -/+2 mm 162 -/+2 mm 162 -/+2 mm
Stapling position 2 points (center distribution: fixed interval)
Staple 2000 staples
accommodation 305mm x 457mm
Staple supply Special cartridge (12 x 18)
Staples Special staples (Staple-D3)
Staple detection Provided - 0 to 20 remaining
staples.
Manual stapling Not provided
228.5 -/+1 mm
Folding method Roller contact
Folding mode Double folding
Folding position Paper center
Position adjustment Provided
87.5
Power supply From finisher unit (24VDC) -/+2 mm
T-1-2
207.5 -/+2 mm
F-1-2
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1
Product Outline > Specifications > Saddle Stitcher Unit
1 Product Outline > Names of Parts > External View > Saddle Finisher (Booklet Finisher)
1-7
Names of Parts ■■Saddle Finisher (Booklet Finisher)

Grate-shaped upper guide Escape tray
External View
Escape door
Front cover
■■Finisher (Staple Finisher) Tray 1
Rear upper
Escape tray cover
Grate-shaped upper guide
Escape door
Front cover
Tray 1 Rear upper Rear lower
cover cover
Tray 2
Tray 2 Saddle delivery tray Foot cover
F-1-4
Front lower cover

Grate-shaped lower guide Foot cover
F-1-3
1-7
1
Product Outline > Names of Parts > External View > Saddle Finisher (Booklet Finisher)
1 Product Outline > Names of Parts > Cross Section > Saddle Unit
1-8
Cross Section ■■Saddle Unit
■■Finisher Unit
Escape tray Escape delivery roller Saddle inlet flapper
Escape feed roller
1st delivery roller Buffer roller

Escape feed roller
Aligning plate
Stack delivery Feed roller
roller Escape inlet flapper Saddle inlet roller
Inlet roller
No.1 flapper
Tray 1 Return roller No.2 flapper
Shutter Rear end assist guide
Stitcher (fromt,rear)
Stitcher mount
Tray 2 Holding roller

Stapler
Paper pushing plate
Saddle delivery roller Paper folding roller
Saddle delivery tray Crescent roller
F-1-5 F-1-6
1-8
1
Product Outline > Names of Parts > Cross Section > Saddle Unit
1 Product Outline > Optional Construction
1-9
Optional Construction
The following optional machine can install to the finisher.
[1] External 2, 2/3, 2/4 , 4 Hole Puncher-A1
Staple finisher
[1]
Saddle finisher
F-1-7
1-9
1
Product Outline > Optional Construction
2 Technology
■
■Basic
■
Constitution
■Controls
■
■Feeding Unit
■
■Processing Tray Unit
■
■Stack Tray Unit
■
■Saddle Stitcher Unit
■
■Staple Operation
■
■Detecting Jams
■
■Power Supply
■
■Work of Service
2
Technology
2 Technology > Basic Constitution > Component Configuration > Saddle Finisher (Booklet Finisher)
2-2
Basic Constitution
■■Saddle Finisher (Booklet Finisher)
Component Configuration
The components of this machine are organized into 5 major blocks; feed unit, processing unit,
stack tray unit, saddle stitcher unit and stapler unit. ［Feed Unit］
■■Finisher (Staple Finisher)

［Stapler Unit］
［Stack Tray Unit］
［Feed Unit］
［Processing Tray Unit］
［Stapler Unit］
［Stack Tray Unit］［Saddle Stitcher Unit］
［Processing Tray Unit］
F-2-2
F-2-1
2-2
2
Technology > Basic Constitution > Component Configuration > Saddle Finisher (Booklet Finisher)
2 Technology > Basic Constitution > Overview of the Electrical Circuitry (Saddle Stitcher Unit)
2-3
Overview of the Electrical Circuitry Overview of the Electrical Circuitry (Saddle Stitcher
Unit)
The finisher’s sequence of operation is controlled by the finisher controller PCB.
The sequence of operations used for the saddle stitcher is controlled by the saddle stitcher
The finisher controller PCB responds to the various commands coming from the host machine
controller PCB.
through a serial communications line to drive solenoids, motors, and other loads.
The saddle stitcher controller PCB drive solenoids and motors in response to the various
In addition, it communicates the finisher’s various states (information on sensors and
commands from the finisher controller PCB.
switches) to the host machine through a serial communications circuit.
The saddle stitcher controller PCB is also used to communicate the state of various sensors
The EEPROM on the finisher controller PCB memorizes the service mode.
and switches to the finisher controller PCB in serial.
Finisher controller Motor
PCB
Host machine Solenoid
ASIC Finisher controller Motor
PCB
Switch
Host machine Solenoid
Sensor ASIC
EEPROM
Switch
Punch controller clutch
(option) EEPROM Sensor
Regulator
Punch controller clutch
(option)
Regulator
F-2-3
Saddle stitcher Motor

controller PCB
Solenoid
CPU
Switch
Sensor
Regulator
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2
Technology > Basic Constitution > Overview of the Electrical Circuitry (Saddle Stitcher Unit)
2 Technology > Controls
2-4
Controls
Items Reference
1.Feeding Unit Overview Refer to page 2-5
Construction Refer to page 2-6
Delivery path Refer to page 2-10
2.Stacking Tray Tray operation Refer to page 2-14
Shutter operation Refer to page 2-16
3. Process Tray Overview Refer to page 2-17
Basic operation Refer to page 2-21
4.Saddle Stitcher Basic operation Refer to page 2-21
Controlling the Inlet Flappers Refer to page 2-23
Controlling the Movement of Sheets Refer to page 2-25
Controlling the Aligning the Sheets Refer to page 2-26
Controlling the Phase of the Crescent Roller Refer to page 2-28
Overview of Folding Operation Refer to page 2-29
5.Staple Overview Refer to page 2-33
Stapler Unit Refer to page 2-33
Stitcher Unit Refer to page 2-39
6.Detecting Jams Detecting Jams (Finisher Unit) Refer to page 2-40
Detecting Jams (Saddle Stitcher Unit) Refer to page 2-41
7.Power Supply Power Supply Route (Finisher Unit) Refer to page 2-42
Power Supply Route (Saddle Stitcher Unit) Refer to page 2-43
8.Work of service User Maintenance Refer to page 2-44
Maintenance and Inspection Refer to page 2-44
Measures at Time of Parts Replacement. Refer to page 2-44
Upgrading Refer to page 2-44
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2
Technology > Controls
2 Technology > Feeding Unit > Overview (Feeding Unit) > Booklet Finisher
2-5
Feeding Unit ■■Booklet Finisher

This product consists of the Finisher unit and the Saddle Stitcher unit.
Overview (Feeding Unit) The Finisher unit simply stacks sheets delivered from a host machine, offsets a stack job, or
staples and delivers the sheets to the trays according to commands delivered from a host
■■Staple Finisher machine.
The Saddle Stitcher unit carries in, aligns, and stitches sheets delivered from the host
The finisher is designed to operate according to the commands from its host machine to
machine, and then feeds the resulting stack.
deliver arriving copies to trays in the appropriate mode: simple stacking, job offset, stapling.
After these operations, it folds a stack of sheets and delivers it to the delivery trays of the
There are three delivery methods.
Saddle Stitcher unit.
Normal There are four delivery methods.
Method of delivery Simple stacking
delivery
Stack job offset
Staple
Front 1-point stapling
Rear 1-point stapling
2-point stapling
Escape tray
Normal delivery tray
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2
Technology > Feeding Unit > Overview (Feeding Unit) > Booklet Finisher
2 Technology > Feeding Unit > Construction of the Control System > Construction of the Control System (Finisher Unit)
2-6
Construction of the Control System
Normal
Method of delivery Simple stacking
delivery ■■Construction of the Control System (Finisher Unit)
Stack job offset
The copy sent from the host machine is delivered to the ejection tray, escape tray, or
Staple processing tray according to the ejection type.
Front 1-point stapling Job offset or stapling is performed, according to the instruction from the host machine, for
Rear 1-point stapling copy delivered to the staple tray.
2-point stapling
Saddle stitch delivery When ejecting from the processing tray, rear end assist guide is used in addition to the stack
ejection roller to eject the stack.
F-2-6
Escape tray The feed motor (M101), stack ejection motor (M102), rear end assist motor (M109), escape
feed motor (M112), and inlet motor (M113) are step motors. These motors are rotated forward
or backward by the microcomputer (CPU) in the finisher controller PCB.
These motors are rotated forward or backward by the microcomputer (CPU) in the finisher
controller PCB.
The following three sensors are provided in the copy delivery path to detect the arrival or
passing of copies.
- Inlet sensor (PI103)
- Delivery path sensor (PI104)
- Escape tray path sensor (PI118)
Also, each ejection tray has sensors to detect the presence of copy on the tray.
-First tray paper sensor (PI111)
-Second tray paper sensor (PI112)
If the copy does not reaches or passes each sensor within prescribed time, the finisher
controller PCB determines that the jam has occurred and stops the operation.
Then it notifies the host machine that a jam has occurred.
When all of the doors are closed after fixing the jam, the finisher checks whether copy is
detected by any of the above two sensors (inlet sensor, delivery path sensor, escape tray
path sensor).
Saddle stitch
delivery tray
If any of the sensors detects a copy, the finisher determines that the jam is not fixed and
sends jam processing signal to the host machine once more.
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2
Technology > Feeding Unit > Construction of the Control System > Construction of the Control System (Finisher Unit)
Second tray paper detection signal
First tray paper detection signal
PI111
PI112
Feed path paper detetion signal
PI104
Inlet paper detection signal
Finisher controller PCB
PI118
PI103
Escape tray path paper

detection signal
PCB
Feed driver
F-2-8
Second tray shift motor drive signal

M108
First tray shift motor drive signal

M107
Stack ejection motor drive signal

M102
1st eject roller separation solenoid drive signal Aligning plate front/rear
SL103 M103 motor drive signal
M104
Feed motor drive signal
Buffer roller separation solenoid drive signal
SL102 M101
Gear changemotor
drive signal
M110
Feed roller separation solenoid drive signal Rear end assist
SL101 motor drive signal
M109
Buffer rear end holding solenoid drive signal
Finisher controller PCB(1/2)
SL104
Finisher controller PCB(2/2)
Escape solenoid
drive signal
SL105 Escape feed motor
PCB
drive signal
Feed driver
M112
PCB
inlet motor drive signal

Feed driver
M113
Stapler drive motor drive signal

M105
Stapler motor drive signal

M111
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2 Technology > Feeding Unit > Construction of the Control System > Construction of the Control System (Saddle Stitcher Unit)
2-8
■■Construction of the Control System (Saddle Stitcher Unit)
Saddle stitcher controller PCB(1/2)
The paper output mechanism serves to keep a stack of sheets coming from the finisher in
Paper folding home position detection signal PAFLDHP

Paper postioning plate paper detection signal PPOSPAR
Paper positioning plate home position detection signal PAPPOS
Crescent roller position detection signal FDRLHP

Tray paper detection signal TRYPAR
Delivery detection singal DELV

place for the next steps (stapling, folding).
Guide plate home position detection signal GIDHP
Vertical path paper detection signal VPJM

The paper inlet is equipped with the No.1 flapper and the No.2 flapper, which operate to
configure the paper path to suit the size of paper. The paper positioning plate is kept in wait
at a predetermined location to suit the size of paper. The paper positioning plate is driven by
PI22
the paper positioning plate motor (M4), and the position of the plate is identified in reference
to the number of motor pulses coming from the paper positioning plate home position sensor
(PI7). A sheet moved by the inlet roller is handled by the feed rollers and the crescent roller
and held in a predetermined position. The feed plate serve to move sheets by coming into PI18
contact with or moving away from sheets as needed. PI19

The alignment plates put the stack into order each time a sheet is output. The alignment PI20
plates are driven by the alignment motor (M5), whose position is identified in reference to the
number of motor pulses coming from the alignment plate home position sensor (PI5).
To prevent interference between paper and the paper folding rollers when the paper is being
output, the folding rollers are designed to be covered by a guide plate. The guide plate moves
down before paper is folded so as to expose the paper folding rollers. PI17
The inlet is equipped with the No.1, No.2 and No.3 paper sensors (PI18, PI19, PI20) each PI11
PI21
suited to a specific paper size, and the paper positioning plate is equipped with a paper
positioning plate paper sensor (PI8).
PI15
Saddle inlet paper detection signal INLET-ROLL

PI12 PI14
PI13
PI6
position detection signal LUNGETOP
No2. paper detection signal 2NDPA

No.3 paper detection signal 3RDPA
Paper pushing plate home position
No.1 paper detection signal 1STPA

Paper pushing plate leading edge
PI8
detection signal LUNGEHP

PI7
Saddle stitcher controller PCB (2/2)
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2-8
2
Technology > Feeding Unit > Construction of the Control System > Construction of the Control System (Saddle Stitcher Unit)
2 Technology > Feeding Unit > Construction of the Control System > Controlling the Change of the Gear
2-9
Finisher controller ■■Controlling the Change of the Gear

Saddle stitcher controller PCB(1/2)
PCB
The machine shifts down the gear of the inlet motor (M101) to suit the movement of paper (e.g.,
Flapper drive signal 1 FLPSL1

Flapper drive signal 2 FLPSL2
Feed p;ate contact solenoid drive signal RLNIPSL
heavy paper in color mode) arriving from its host machine at 132 mm/sec or slower, and the
signal SDLINSL
solenoid drive
drive signal
Inlet motor
Saddle inlet
finisher controller PCB serves to control this mechanism.
When the finisher controller PCB receives the operation start signal from the host machine,
it turns on the gear change motor (M110) to switch from high- to lower-speed gear by way of
SL5 the rack gear/2-step gear. The home position of the gear change motor (M110) is monitored
Feed driver
M113
PCB by the gear change home position sensor (PI117).
When a switchover has been made from high- to low speed gear, the finisher controller
SL1 PCB drives the inlet motor (M101) to start delivery of paper. When the trailing edge of paper
SL2 reaches the buffer assembly, the machine stops the paper once, and drives the gear change
motor (M110) to switch over from low- to high-speed gear. Thereafter, the machine performs
M6/
normal stacking operation for the paper.
M7
M5 High-speed gear
M1 2-step gear
SL4
Low-speed gear
M8 Inlet motor
PI1
M2 M101
PI4 Gear change home
M3
position sensor(PI117)
M4
Paper pushing motor clock signal LUNGECLK

M110
Paper folding motor clock signal FLDCLK
Paper positioning plate motor drive signal
Rack gear
Paper pushing plate motor drive signal
Gear change motor

Stitcher motor drive signal(front/rear)
Paper folding motor drive signal

Alignment motor drive signal
Inlet roller
Guide motor drive signal
Feed motor drive signal
Direction of delivery
Drive used to change from low- to high-speed

gear (gear change motor M110).
Saddle stitcher controller PCB(2/2) Drive used to operate inlet roller (inlet motor M101).
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2
Technology > Feeding Unit > Construction of the Control System > Controlling the Change of the Gear
2 Technology > Feeding Unit > Paper Delivery Path > Straight Ejection
2-10
High-speed gear Paper Delivery Path
Low-speed gear
There are three ejection paths to tray 1 and 2 depending on the ejection processing.
2-step gear
There is only one paper ejection path to the escape tray.
Inlet motor
Furthermore, Booklet Finisher has ejection paths for Saddle Stitcher Unit.
M101
Gear change home ■■Straight Ejection
position sensor(PI117)
When the equipment is set to non-sort, all copies are ejected through the following path.
M110
Rack gear Gear change motor
Tray
Inlet roller
Paper
Drive used to change from low- to high-speed 1st delivery roller
gear (gear change motor M110). Stack ejection roller Buffer roller Feed roller
Drive used to operate inlet roller (inlet motor M101).
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Inlet roller
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2
Technology > Feeding Unit > Paper Delivery Path > Straight Ejection
2 Technology > Feeding Unit > Paper Delivery Path > Buffer/Processing Tray Path
2-11
■■Processing Tray Path ■■Buffer/Processing Tray Path
This is the copy ejection path when the equipment is set to sort for paper size other than A4, This is the copy ejection path when the equipment is set to sort for A4, B5, or LTR paper size.
B5, or LTR or when set to staple sort. Feed two sheets of paper to buffer (two or three sheets if 2-point stapling).
Copies are delivered to the processing tray for aligning and stapling. Then they are ejected Then they are aligned and stapled in the processing tray and ejected.
using the rear end assist. Even while stapling or offset is being performed, simultaneous stack ejection, which
simultaneously ejects copies delivered to the buffer and post processed stack in the
1st delivery roller processing tray, is performed because copies are received continuously from the host
Paper Buffer roller
Stack ejection roller Feed roller machine.
The stack delivered from the buffer is ejected to the processing tray and the stack processed
in the processing tray is ejected to the tray.
Simultaneous stack ejection operation is described below for two A4 copies between stacks
when the equipment is set to sort.
Inlet roller
1) When the 1st paper reaches the switchback point, it is sent to the buffer unit and the rear
end of the paper is held by the buffer guide.
Buffer roller
Buffer guide Feed roller
20mm
Switch back point
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Paper Processing tray 2) When the first copy is delivered to the buffer, the second copy is delivered from the host
machine.
Buffer roller
Feed roller
Rear end assist

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2
Technology > Feeding Unit > Paper Delivery Path > Buffer/Processing Tray Path
2 Technology > Feeding Unit > Paper Delivery Path > Buffer/Processing Tray Path
2-12
3) The first delivery roller descends and works together with the stack delivery roller to deliver 5) The 1st and 2nd paper delivered to the processing tray are aligned and then delivered to
the 1st and 2nd paper toward the processing tray. the delivery tray.
At the same time,the stack in the processing tray is delivered toward the delivery tray by
Stack ejection roller
the return roller and rear end assist guide.
1st delivery roller
Stack ejection roller Buffer roller Feed roller

Buffer guide
Return roller
Rear end
20mm assist guide
F-2-20
Switch back point
Return roller
Rear end assist guide
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4) When the stack in the processing tray is delivered to the delivery tray and the rear end
of the 1st and 2nd paper exits the 1st delivery roller, the 1st and 2nd paper are delivered
toward the processing tray by the stack delivery roller and return roller.
Stack ejection roller 1st delivery roller
Return roller
Processing tray
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2
Technology > Feeding Unit > Paper Delivery Path > Buffer/Processing Tray Path
2 Technology > Feeding Unit > Paper Delivery Path > Paper Delivery Path (Saddle Stitcher Unit)
2-13
■■Escape Ejection (Destination: Escape Tray) ■■Paper Delivery Path (Saddle Stitcher Unit)
When the escape tray is specified as the destination of paper ejection in the non-sort mode, A copy arriving in the finisher from the host machine is routed to the saddle stitcher by the
the paper delivered from the host machine to the finisher is rerouted to the path shown below saddle stitcher flapper.
by the escape inlet flapper and ejected to the escape tray. The saddle stitcher executes stitching and saddling operations on the copy and then delivers
it to the saddle stitcher tray.
Escape delivery
roller
Escape feed
roller
Inlet roller
Escape inlet
flapper
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2
Technology > Feeding Unit > Paper Delivery Path > Paper Delivery Path (Saddle Stitcher Unit)
2 Technology > Stack Tray Unit > Tray Operation
2-14
Stack Tray Unit Rack

Tray 1 paper surface sensor (PI111)
Tray Operation
Tray 1 switch (MS103)
This equipment has three delivery trays. The upper tray is called escape tray, the middle tray
is called tray 1, and the lower tray is called tray 2.
The escape tray is fixed and tray 1 and tray 2 can move up and down independently.
The escape tray has an escape tray full detector sensor (PI119). When the escape tray
becomes full, the finisher controller PCB notifies the host machine to that effect.
The finisher controller PCB controls the vertical movement of tray 1 and tray 2 by changing
Tray 1 shift motor(M107)
the drive direction of the tray 1 shift motor (M107) and tray 2 shift motor (M108) (incorporating
a motor driver PCB).
Tray 1 paper sensor (PI111) and tray 2 paper sensor (PI112) are provided to detect the Tray 1 shift area
sensor PCB
presence of the paper stacked on tray 1 and tray 2.
The home position of tray 1 is detected by the tray 1 paper surface sensor (PI114) and the
home position of tray 2 is detected by the tray 2 paper surface sensor (PI115) 1. The home
position is the top surface of the paper if paper is already stacked on the tray, or the position
where the edge of the tray is detected if no paper is stacked. The tray 2 paper surface sensor
(PI120) 2 detects the paper surface when 651 or more sheets are stacked in tray 2. When
the power is turned on, the finisher controller PCB drives the tray 1 shift motor (M107) and Tray 2 shift motor
tray 2 shift motor (M108) to return the tray 1 and tray 2 to their home positions. If either tray is (M108)
already at the home position, it is moved out of the home position once and then returned to
the home position again. If both tray 1 and tray 2 are at their home positions, this operation is
performed for tray 2 and then for tray 1. If the tray specified by the host machine is tray 2, the
Tray 2 paper surface Tray 2 shift area
finisher controller PCB raises the tray so that tray 2 is at the delivery port.
sensor (PI112) sensor PCB
When paper is stacked on either tray, the tray 1 shift motor (M107) or tray 2 shift motor (M108)
is driven a prescribed number of pulses to lower the tray. Then the tray returns to the home Light-shielding plate
Rack
position to prepare for the next stack.
The upper and lower limits of the tray are detected by three area sensors (PS981, PS982, F-2-23
and PS983) on the tray 1 and tray 2 shift area sensor PCB. The finisher controller PCB stops
driving the tray 1 shift motor (M107) and tray 2 shift motor (M108) upon detection of the upper
or lower limit of the tray. Also, the ON/OFF combinations of the area sensors (PS981, PS982,
PS983) are used to detect over-stacking according to the stack height for large size and
mixed stacking.
The finisher controller PCB stops supplying +24V to the tray 1 shift motor (M107) and stops
the finisher operation when tray 1 closing detect switch (MSW103) turns ON.
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2
Technology > Stack Tray Unit > Tray Operation
2 Technology > Stack Tray Unit > Tray Operation
2-15
Paper surface sensor (PI114) Detected items Tray 2 shift area sensor PCB
Paper surface sensor flag Area sensor 1 Area sensor 2 Area sensor 3
(PCB5) (PCB5) (PCB5)
Tray 2 upper limit OFF ON OFF
Edge
Stack count 650 sheet limit ON OFF OFF
exceeded
Tray 2 paper surface
Stack count 1700 sheet limit ON ON ON
Tray 1
sensor 2(PI120) exceeded
Stack count 2450 sheet limit OFF ON ON
exceeded
Tray 2 paper surface Tray 2 lower limit (finisher) OFF OFF ON
sensor (PI115) Paper surface Tray 2 lower limit (saddle finisher) OFF OFF ON
sensor flag T-2-3
* The symbol for the area sensor of each PCB is same because tray 1/tray 2 shift area sensor
Edge PCBs are the same board.
Tray 2
F-2-24
Detected items Tray 1 shift area sensor PCB

Area sensor 1 Area sensor 2 Area sensor 3
(PCB4) (PCB4) (PCB4)
Tray 1 upper limit OFF OFF OFF
Stack count 650 sheet limit exceeded ON ON OFF
Stack count 1300 sheet limit ON OFF OFF
exceeded
Tray 1 lower limit ON OFF ON
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2
Technology > Stack Tray Unit > Tray Operation
2 Technology > Stack Tray Unit > Shutter Operation
2-16
Shutter Operation
When tray 1 passes the delivery section with paper already stacked, the stacked paper may
get caught by the delivery section.
A shutter is provided at the delivery section to prevent this.
The shutter closes when tray 1 passes the delivery section.
This is performed even when no paper is stacked.
When the shutter clutch (CL101) and stack ejection lower roller clutch (CL102) are ON, the
shutter moves up (close) when the stack ejection motor (M102) turns forward and moves
down (open, delivery enabled) when the motor turns backward.
The open/close of the shutter is detected by the shutter home position sensor (PI113).
Stack ejection lower roller clutch (CL102)
Stack ejection
roller (lower)
Stack ejection motor (M102)
Shutter home position

sensor (PI113)
Shutter
Shutter clutch (CL101)

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2
Technology > Stack Tray Unit > Shutter Operation
2 Technology > Processing Tray Unit > Basic Operation > Stack Delivery Operation
2-17
Processing Tray Unit ■■Stack Delivery Operation

In order to improve stacking performance when ejecting copies delivered to the processing
Outline tray, a rear end assist guide is used in addition to the stack ejection roller to support the rear
end of the stack during stack ejection.
In the processing tray unit, the fed sheets are stacked to be shifted or stapled. The stack of
sheets is then delivered to the stacking tray.
When sheets are delivered straight without being shifted or stapled, they are not stacked in
Paper
the processing tray. Rear end assist guide
home position sensor (PI109)
Basic Operation
1. Processing Tray Paper Stacking Operation
Stacks sheets (fed from the feed unit) in the processing tray unit.
2. Stack Delivery Operation
Delivers a stack of sheets (stacked in the processing tray) to tray 1, tray 2, or escape tray.
When the Staple mode is selected, the stack is not delivered to the escape tray. Processing tray stopper
3. Shift Operation
Shifts the paper stacking position to the front or rear of the tray (only when the Shift mode is Rear end assist guide
selected).
Rear end assist motor (M109)
4. Staple Operation
Staples a stack of sheets at the specified position(s) (only when the Staple mode is selected).
Processing tray stopper
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■■Processing Tray Paper Stacking Operation
When the rear end of the paper exits the 1st delivery roller, the paper is delivered to the
processing tray by the stack delivery roller and return roller and then pushed
against the processing tray stopper.
1st delivery roller

Return roller
Processing tray stopper
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2
Technology > Processing Tray Unit > Basic Operation > Stack Delivery Operation
2 Technology > Processing Tray Unit > Basic Operation > Stack Job Offset
2-18
The stack is ejected each time three large size sheets or five small size sheets are offset on ■■Stack Job Offset
the processing tray.
Job offset operation offsets paper stack to the front or rear when ejecting to sort the paper
The swing motor turns and the swing guide descends.
stack.
This causes the upper/lower stack delivery rollers to hold the stack.
The forward/backward movement of the copy delivered to the processing tray is controlled by
The stack delivery motor turns the stack delivery roller and return roller. At the same time, the
the front aligning plate and rear aligning plate.
rear end assist guide is started by the rear end assist motor and the stack held by the stack
The aligned copies are stapled or ejected according to the signal from the host machine.
delivery rollers is delivered in the ejection direction.
When the power is turned on, the finisher controller PCB drives the aligning plate front
The rear end assist guide stops once it reaches the prescribed position and returns to home
motor (M103) and aligning plate rear motor (M104) to return the two aligning plates to home
position when the rear end assist motor is reversed.
position.
Then the stack delivery motor starts and ejects the stack with the upper/lower stack delivery
rollers.
Rear aligning plate
home position sensor (PI107) Aaligning plate
(rear)
Swing guide
Stack ejection roller Light-shielding plate
Front aligning plate

home position sensor (PI106)
Aligning plate Paper

(front)
Return roller
Rear end
assist guide
F-2-28 Rear aligning plate motor (M104)）
(FRONT)
Front aligning plate motor (M103)
Light-shielding plate
F-2-29
Each sheet is pulled forward or backward using the front aligning plate and the rear aligning
plate.
The offset operation is performed each time a sheet is pulled onto the processing tray.
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2
Technology > Processing Tray Unit > Basic Operation > Stack Job Offset
2 Technology > Processing Tray Unit > Basic Operation > Staple Operation
2-19
An example:4 sheets , 4 sets , A4 size ,(printing total :16 sheets) ■■Staple Operation
1) From the 1 sheet to the 4 sheets, move it towards a board.
This product is equipped with two Staplers.
While the Stapler unit of the Finisher unit provides 1-point front stapling, 1-point rear stapling,
Rear aligning plate
and 2-point stapling, the Stitcher unit of the Saddle Stitcher unit provides 2-point center
stapling.
Sheet to be offset Stack ejection roller
Swing guide
1st delivery roller
Tray Return roller

F-2-30
2) From the 5 sheets to the 8 sheets, move it towards a board.
Rear aligning plate
Processing tray Stapler

Sheet to be offset
F-2-33
Front aligning plate Paper width 1/2
Tray Front diagonal stapling 2-point stapling
F-2-31
Results Delivering 4 sets
Rear diagonal stapling

4rd set
F-2-34
3rd set 2rd set
1rd set
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2
Technology > Processing Tray Unit > Basic Operation > Staple Operation
2 Technology > Processing Tray Unit > Basic Operation > Swing Height Detection Control
2-20
■■Swing Height Detection Control
1. Overview
Normally, the color-printed paper is ejected to the process tray with it rubbing against the
paper loaded in the process tray, causing scratches on the printed image.
To prevent this, the swing unit height is controlled.
2. Description of Control
When paper is ejected to the processing tray, the height of the swing unit [3] is detected with
the swing height detection sensor [1] and swing height detection sensor flag [2] in order to
stop the swing unit [3] at the appropriate position, thus reducing scratches on color prints.
[3] [1]
[2]
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2
Technology > Processing Tray Unit > Basic Operation > Swing Height Detection Control
2 Technology > Saddle Stitcher Unit > Basic Operation (Saddle Stitcher Unit) > Aligning the Sheets
2-21
Saddle Stitcher Unit ■■Aligning the Sheets

The alignment plates operate to put the sheets in order each time a sheet of paper is output
Basic Operation (Saddle Stitcher Unit) to the vertical path assembly.
The alignment plates are mounted at the edge of the vertical path assembly.
■■Receiving Sheets The alignment plates also operate after stapling to prepare the stack for delivery.
The stitcher unit receives sheets from the finisher unit and outputs them inside the vertical Sheets
path in vertical orientation.
The vertical path, while sheets are being output, is configured by two paper deflecting plates.
Alignment plate Alignment plate
The position of the sheets being output is set by the paper positioning plate so that the center
of the stack matches the stapling/folding position.
Sheets coming later are output closer to the delivery slot, and the volume of paper that may
be output is as follows:
16 sheets (maximum of 15 sheets of 80g/m2 + 1 sheet of 250g/m2)
Paper positioning plate

F-2-37
Direction of
delivery
Second sheet
First sheet
F-2-36
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2
Technology > Saddle Stitcher Unit > Basic Operation (Saddle Stitcher Unit) > Aligning the Sheets
2 Technology > Saddle Stitcher Unit > Basic Operation (Saddle Stitcher Unit) > Feeding the Stack
2-22
■■Stitching ■■Feeding the Stack
When all sheets have been output, the two stitchers stitch the stack. The stitchers are The unit folds the stitched stack of sheets, and then feeds it to the point of delivery.
positioned so that they face the center of a stack. This point is where the center of the stack, i.e., stapling position, matches the height of the
The two stitchers are not operated simultaneously so as to prevent the paper from wrinkling paper pushing plate and the paper folding roller nip.
between two staples and to limit the load on the power supply. The stack is moved forward by operating the paper positioning plate.
If only one sheet of paper arrives from the host machine, stitching does not take place and When the plate is operated, the guide plate which has been covering the paper folding rollers,
the sequence goes to the next operation (stack feeding). also moves down so that the paper folding rollers directly face the stack.
Stitcher
Staple
Paper folding roller
Paper pushing guide

Guide plate
F-2-38
home position sensor(PI7)
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2
Technology > Saddle Stitcher Unit > Basic Operation (Saddle Stitcher Unit) > Feeding the Stack
2 Technology > Saddle Stitcher Unit > Controlling the Inlet Flappers > Overview
2-23
■■Folding/Delivering the Stack Controlling the Inlet Flappers
The paper pushing plate pushes against the center of the stack to move it in the direction of
■■Overview
the paper folding rollers.
In response, the paper folding rollers pick the stack along its center and fold it in two. The two flappers mounted at the paper inlet are operated to configure the feed path according
The paper folding rollers together with the delivery roller then move the stack along to output to the size of paper.
it on the delivery tray. The flappers are used to enable the following:
1. To detect the passage of the trailing edge of the paper being moved by an appropriate
sensor.
2. To prevent the following sheet from butting against the top of the existing stack,
The following table shows the relationship between sensors and paper sizes.
SENSOR A3 B4/LGL A4R/LTRR
305mm×457mm(12×18)
279mm×432mm(11×17)
No.1 paper sensor Used Used Used
(PI18)
No.2 paper sensor Not used Used Used
(PI19)
No.3 paper sensor Not used Not used Used
(PI20)
T-2-4
Each flapper is driven by its own solenoid.

The following table shows the relationship between solenoids and paper sizes.
Solenoid A3 B4/LGL A4R/LTRR
305mm×457mm(12×18)
279mm×432mm(11×17)
No.1 paper OFF ON ON
deflecting solenoid
Paper folding (SL1)
roller No.2 paper OFF OFF ON
deflecting solenoid
(SL2)
Delivery roller T-2-5
F-2-40
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2
Technology > Saddle Stitcher Unit > Controlling the Inlet Flappers > Overview
2 Technology > Saddle Stitcher Unit > Controlling the Inlet Flappers > B4/LGL Paper Path (3 sheets)
2-24
■■A3/A3/ 305mm x 457mm (12 x 18)/ 279mm x 432mm (11 x 17) ■■B4/LGL Paper Path (3 sheets)
Paper Path (3 sheets)
Passage of paper
No.1 paper sensor
PI18 ON
SL1
No.2 paper sensor Passage of paper
Passage of paper PI19 OFF
No.1 paper sensor PI18 SL2
OFF No.3 paper sensor Non-passage of paper
No.1 paper deflecting plate solenoid SL1
No.2 paper sensor PI19 Non-passage of paper PI20
No.2 paper deflecting plate solenoid SL2 OFF
No.3 paper sensor PI20 Non-passage of paper PI18
Top edge
PI19
Top edge
PI18
PI20
PI19
PI18
PI20
PI19
PI18 PI20
PI19
PI20
Entry of First sheet
Entry of First sheet
Entry of Second sheet
Entry of Third sheet

F-2-42
Entry of Third sheet F-2-41
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2
Technology > Saddle Stitcher Unit > Controlling the Inlet Flappers > B4/LGL Paper Path (3 sheets)
2 Technology > Saddle Stitcher Unit > Controlling the Movement of Sheets
2-25
■■A4R/LTRR Paper Path (3 sheets) Controlling the Movement of Sheets
When the leading edge of a sheet has moved past the inlet flapper, the intermediate feed
roller and the crescent roller start to move the sheet forward.
The intermediate feed roller is normally not in contact with the path bed.
No.1 paper sensor Passage of paper
When the leading edge of a sheet reaches the intermediate feed roller contact section, the
PI18 ON
SL1
No.2 paper sensor Passage of paper feed plate contact solenoid (SL4) causes the roller to come into contact with the path bed so
PI19 ON
SL2 as to move the sheet.
No.3 paper sensor Passage of paper The contact is broken as soon as the leading edge of the sheet reaches the paper positioning
PI20
plate.
This series of operations is executed each time a sheet arrives.
PI18
When the leading edge of the first sheet reaches the paper positioning plate, the paper
PI19 positioning plate paper sensor (PI8) turns ON.
The arrival of the second and subsequent sheets will not be checked since the first sheet will
PI20 Top edge
still be over the sensor.
The crescent roller keeps rotating while sheets are being output, butting the leading edge of
each sheet against the paper positioning plate, and ultimately, keeping the leading edge of
PI18
the stack in order.
PI19 The alignment motor drives the alignment plates for each sheet so as to put both left and right
edges of the sheet in order.
PI20
1) The solenoid turns ON while paper is being moved so that the feed plate comes into
contact.
Intermediate feed roller
Entry of First sheet Feed motor
M1
ON
SL4
Feed plate contact
solenoid
Paper positioning
plate paper sensor(PI8)
F-2-44
Entry of Third sheet

F-2-43
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2
Technology > Saddle Stitcher Unit > Controlling the Movement of Sheets
2 Technology > Saddle Stitcher Unit > Controlling the Aligning the Sheets
2-26
2) The solenoid turn OFF when the paper butts against the paper positioning plate.
Controlling the Aligning the Sheets
The feed motor continues to rotate.
The alignment motor (M5) drives the alignment plates each time a sheet is output, putting
both left and right edges of the sheet in order.
The alignment plate motor is a 4-phase stepping motor.
M1 The position of the alignment plate is identified in reference to the number of motor pulses
from the alignment plate home position sensor (PI5).
OFF The following briefly describes what takes place when the saddle stitching mechanism
SL4
operates on two sheets.
1) When the first sheet has been output, the alignment plates butt against the left and right
edges of the stack (first alignment).
The alignment plates leave the home position in advance and remain in wait at points 10
mm from the edges of the stack.
Paper positioning plate Sheets

paper sensor(PI8)
F-2-45
Alignment Alignment
3) The solenoid turns ON when the next sheet arrives, and the feed plate comes into contact.
plate plate
M1
ON
SL4
Alignment plate home
Paper positioning position sensor(PI5)
plate
F-2-47
2) The alignment plates move away from the edges of the stack over a short distance and
then butt against the edges once again (Second alignment).

paper sensor(PI8)
F-2-46
F-2-48
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2
Technology > Saddle Stitcher Unit > Controlling the Aligning the Sheets
2 Technology > Saddle Stitcher Unit > Controlling the Aligning the Sheets
2-27
3) The alignment plates escape to points 10 mm from the edge of the stack.
Alignment plate
Alignment motor
M5
Alignment plate
F-2-49
Stack
4) When the following stack arrives, steps 1 through 3 above are repeated.
5) The alignment plates butt against the stack once again, during which stitching takes place.
Alignment plate
home position
Paper positioning plate sensor (PI5)
F-2-53
In case of 2 sheets:
Entry of Entry of 1st sheet of follow-
F-2-50 1st sheet 2nd sheet ing stack entry
6) The alignment plates escape to points 10 mm from the edges of the stack, after which Alignment plate home [1] [2] [3] [4]
folding and delivery take place. position sensor (PI5)
Alignment motor (M5)

motor (M4)
: Alignment : Escape
[1]: Move to wait position
[2]: Stapling period
[3]: Paper folding/delivery period
F-2-51
[4]: Move to following stack size wait position
7) When the first sheet of the following stack reaches the No.1 paper sensor, the guide moves
F-2-54
to a point 10 mm from the edge of the stack to be ready for the next alignment operation.
F-2-52
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2
Technology > Saddle Stitcher Unit > Controlling the Aligning the Sheets
2 Technology > Saddle Stitcher Unit > Controlling the Phase of the Crescent Roller
2-28
Controlling the Phase of the Crescent Roller Alignment plates
If alignment was executed with the crescent roller in contact with the stack of sheets, the
resulting friction against the roller causes the stack to move inappropriately.
To prevent this problem, the phase of the roller is identified and used to determine the timing
of alignment.
The phase of the crescent roller is identified by the crescent roller phase sensor (PI12).
The flag for the crescent roller phase sensor is mounted to the crescent roller shaft. Crescent roller
phase sensor (PI12)
The flag will leave the sensor while the roller shaft rotates, turning the sensor ON or OFF, Sensor flag
enabling the assumption that the crescent roller is positioned at the opposite side of the stack.
The alignment plates are operated to correspond with this change in the state of the sensor. Crescent roller
Crescent roller
If the crescent roller was
phase sensor (PI12)
in contact with the stack,
Alignment plates alignment opera-tion
Flag
could be obstruct-ed.
F-2-56
Alignment operation
is started when the
flag has covered the
Crescent roller sensor and the
crescent roller is
M1
Feed motor
Stack
F-2-57
First sheet Second sheet

Crescent roller phase
F-2-55 Feed motor
sensor (PI12)
stops
Alignment operation
Feed motor (M1)
F-2-58
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2
Technology > Saddle Stitcher Unit > Controlling the Phase of the Crescent Roller
2 Technology > Saddle Stitcher Unit > Overview of Folding Operation > Controlling the Movement of Stacks
2-29
Overview of Folding Operation
■■Overview
The paper folding mechanism consists of a guide plate, paper folding rollers, paper pushing
plate, and paper positioning plate.
The guide plate is used to cover the folding rollers while sheets are output so as to prevent
sheets from coming into contact with the folding rollers during output.
Before the stack is folded, the guide plate moves down to enable the folding rollers to
operate.
The following shows the names and the functions of the motors and sensors used by the
paper folding mechanism:
Motor Function Paper folding roller
Paper folding motor (M2) Drives the folding roller.
Paper pushing plate motor (M8) Drives the paper pushing plate.
T-2-6 Paper pushing guide
Sensor Function
Paper pushing plate motor clock sensor (PI1) Detects the paper pushing plate motor clock.
Paper folding motor clock sensor (PI4) Detects the paper folding motor clock.
Tray paper sensor (PI6) Detects the presence/absence of a stack of
sheets in the saddle delivery tray.
Delivery sensor (PI11) Detects the paper delivery.
Paper pushing plate home position sensor Detects the paper pushing plate home position.
(PI14)
Paper pushing plate top position sensor (PI15) Detects the paper pushing plate leading edge Paper positioning plate
position.
Guide plate
Vertical path paper sensor (PI17) Detects the presence/absence of paper after
removal of a jam.
Paper folding home position sensor (PI21) Detects the paper folding home position.
T-2-7
■■Controlling the Movement of Stacks Paper positioning plate

home position sensor(PI7)
When a stack has been stitched (2 points), the paper positioning plate lowers so that the
F-2-59
stack will move to where the paper folding rollers come into contact with the stack and where
Stitching Equivalent of specific
the paper pushing plate is located.
ends number of pulses
The position of the paper positioning plate is controlled in reference to the number of motor
pulses coming from the paper positioning home position sensor (PI7). motor (M4)
At the same time as the paper positioning plate operates, the guide plate lowers so that
folding may take place. Guide motor (M3)
Guide home position

sensor (PI13)
F-2-60
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2
Technology > Saddle Stitcher Unit > Overview of Folding Operation > Controlling the Movement of Stacks
2 Technology > Saddle Stitcher Unit > Overview of Folding Operation > Folding a Stack
2-30
■■Folding a Stack Paper pushing plate top position Paper pushing plate home
sensor (PI15) position sensor (PI14)
A stack is folded by the action of the paper folding rollers and the paper pushing plate.
The paper pushing plate pushes against the center of a stack toward the roller contact
section. Sensor flag
The paper pushing plate starts at its home position and waits at the leading edge position
Paper folding home Paper pushing plate
until the stack has been drawn to the paper folding roller and is gripped for a length of 10 mm. position sensor (PI21)
When the paper folding roller has gripped the stack for a length of about 10 mm, the paper
pushing plate motor starts to rotate once again, and the paper pushing plate returns to its
home position.
The stack gripped in this way by the paper folding roller is drawn further by the paper folding
roller and then is moved by the delivery roller to the paper tray.
Paper pushing
The thickness of the paper folding rollers is reduced at a half of their periphery except the M8
plate motor
center area. M2
At the other half of the periphery, where the thickness is not reduced, the paper folding roller
Paper folding motor
(upper) and the paper folding roller (lower) contact each other tightly, and paper starts to be
F-2-62
folded at this position.
●● Paper folding start position
The upper and lower rollers feed paper while folding it. Also, these rollers stop at this position.
At the half periphery where the thickness is reduced, the paper folding roller (upper) and the
paper folding roller (lower) do not contact each other except at the center, so they only feed Stack of sheets
paper to prevent paper from being wrinkled.
The paper folding start position and stop position of the paper folding rollers are controlled by
the number of motor pulses delivered from the paper folding home position sensor (P121). Paper pushing plate
Paper pushing plate top Delivery outlet Paper feed inlet

Paper pushing plate home
position sensor (PI15) position sensor (PI14)
Paper folding roller (upper)
Sensor flag
Paper folding home Sensor flag

Paper pushing plate
position sensor (PI21) Paper folding home
position sensor (PI21)
Paper folding
roller (lower) Paper folding/feeding is performed.
Paper feeding is performed.
F-2-63
M8 Paper pushing
plate motor
Portion which the
M2
thickness is reduced
Stack of sheets Paper folding motor
F-2-61
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2
Technology > Saddle Stitcher Unit > Overview of Folding Operation > Folding a Stack
2 Technology > Saddle Stitcher Unit > Overview of Folding Operation > Double Folding a Stack
2-31
●● Paper folding roller stop position ■■Double Folding a Stack
To fold a stack consisting of 10 or more A4R or LTR-R sheets, folding is executed twice for
the same sheet.
The paper folding rollers rotate in reverse for an equivalent of 20 mm after gripping the stack
for a length of 20 mm, enabling the paper folding rollers to apply an increased degree of
pressure along the crease on the stack.
Delivery outlet Paper feed inlet Then, the paper folding rollers rotate normally, and the paper pushing plate returns to its
home position while the stack is being delivered.
This way, a stack requiring a large force may properly be folded with less pressure.
1) The paper pushing plate pushes the stack in the direction of the paper folding rollers.
Sensor flag
Paper folding home
Paper folding/feeding is performed.

Paper pushing plate
Paper feeding is performed.
F-2-64
Paper folding motor (M2)

M2
Paper pushing plate
Paper folding motor M8
motor (M8)
Paper pushing plate motor
Paper folding roller
Equivalent of 10mm by paper folding motor
Paper pushing plate top F-2-66
position sensor (PI15) 2) The paper folding rollers grip the stack for a length of about 20 mm.
Delivery sensor (PI11)

20 m
m
(appr
Tray paper sensor (PI6) ox.)
Paper folding home

: Motor CW : Motor CCW

F-2-65
M2
Paper folding motor
F-2-67
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2
Technology > Saddle Stitcher Unit > Overview of Folding Operation > Double Folding a Stack
2 Technology > Saddle Stitcher Unit > Overview of Folding Operation > Double Folding a Stack
2-32
3) The paper folding rollers rotate in reverse, pushing back the stack for a length of about 20
mm (reverse feeding).
20 m
m
(appr
ox.)
M2
Paper folding motor
F-2-68
4) The paper folding rollers rotate again, feeding out the stack. The paper pushing plate
returns to its home position.
M2
M8
Paper folding motor
Paper pushing plate motor
F-2-69
Gripping of paper stack
Equivalent of 20 mm Equivalent of 20 mm (reverse feeding)

Paper folding motor (M2)
Paper pushing plate motor (M8)
Paper pushing plate home position sensor (PI14)
Paper pushing plate top position sensor (PI15)
Delivery sensor (PI11)
Tray paper sensor (PI6)
Paper folding home position sensor (PI21)
: Motor CW : Motor CCW
F-2-70
2-32
2
Technology > Saddle Stitcher Unit > Overview of Folding Operation > Double Folding a Stack
2 Technology > Staple Operation > Stapler Unit > Stapler
2-33
Staple Operation Stapler Unit

■■Stapler
Overview
The staple motor (M41) is used to perform stapling operation.
This product is equipped with two Staplers. This motor rotates the cam one turn for stapling.
While the Stapler unit of the Finisher unit provides 1-point front stapling, 1-point rear stapling, The home position of this cam is detected by the staple home position sensor (PI50).
and 2-point stapling, the Stitcher unit of the Saddle Stitcher unit The staple motor is rotated in the forward or reverse direction under the control of the finisher
provides 2-point center stapling. controller PCB.
When the staple home position sensor is OFF, the finisher controller PCB rotates the staple
motor in the forward direction until the sensor turns ON, allowing the staple cam to the
original position.
The staple sensor (PI52) is used to detect presence/absence of a staple cartridge in the
machine and presence/absence of staples in the cartridge.
Stapler unit The staple edging sensor (PI51) is used to determine whether staples are pushed up to the
top of the staple cartridge.
The finisher controller circuit does not drive the staple motor (M41) unless the staple safety
switch (MS104) is ON.
This assures safety in case where you happen to put your finger in the stapler.
Stitcher unit
(fromt,rear)） F-2-72
F-2-71
2-33
2
Technology > Staple Operation > Stapler Unit > Stapler
2 Technology > Staple Operation > Stapler Unit > Shifting the Stapler Unit
2-34
■■Shifting the Stapler Unit
The stapler unit is shifted by the stapler shift motor (M105).
The home position is detected by the stapler shift home position sensor (PI110).
When there is a staple command from the host machine, the stapler shifts to the staple ready
position, which depends on the stapling position and paper size.
The stapler unit waits at the following points when staple mode is selected:
●● Front 1-Point Stapling

The position is the same as the stapling position.
Rear aligning plate

M41
Hook top position detect signal

Hook empty detect signal
Staple motor drive signal

Stapler HP detect signal
Stopper
Feeding direction
Finisher controller PCB Stapling position/

Wait position
F-2-73
F-2-74
2-34
2
Technology > Staple Operation > Stapler Unit > Shifting the Stapler Unit
2 Technology > Staple Operation > Stapler Unit > Shifting the Stapler Unit
2-35
●● Rear 1-Point Stapling ●● 2-Point Stapling
The position is the same as the stapling position. The stapler waits at the paper front end side staple position. The stapling sequence is first
near side and then far side.
Rear aligning plate
Rear aligning plate
Stapling position/ Stopper

Wait position
Stapling position
Stopper
Feeding direction Stopper Feeding direction
Stapling position/
Wait position
Stopper
Front aligning plate Front aligning plate
F-2-75 F-2-76
2-35
2
Technology > Staple Operation > Stapler Unit > Shifting the Stapler Unit
2 Technology > Staple Operation > Stapler Unit > Stapling Operation
2-36
■■Stapling Operation
●● Overview
Stapling operation staples the prescribed number of copies with the stapler unit. Paper width 1/2
The staple position depends on the staple mode and paper size.
Front diagonal stapling 2-point stapling
Whether the staple unit is at home position or not is detected by the stapler shift home
position sensor (PI110).
The stapler unit is equipped with a stapler alignment interference sensor (PI116).
The staple motor (M41) operation is prohibited when the stapler alignment interference
sensor (PI116) is ON.
This is to prevent stapling at the stopper and damaging the stopper when the stapler shift Rear diagonal stapling
motor (M105) is incorrectly adjusted. F-2-78
When the power is turned on, the finisher controller PCB drives the stapler shift motor (M105)
Sensor Symbol Function Remarks
to return the stapler unit to home position. If the stapler unit is already at home position, it Stapler shift home PI110 Detects the home position for the stapler -
waits in that state. position sensor moving back and forth.
Stapler alignment PI116 Staple prohibited area detection -
interference sensor
Paper
Staple home position PI50 Detects the home position for the stapling In the stapler
sensor operation.
Staple edging sensor PI51 Detects the staple top position. In the stapler
Staple sensor PI52 Detects presence or absence of staples In the stapler
in the cartridge.
T-2-8
Function Symbol Motor Remarks

Moves the stapler. M105 Stapler shift motor -
Performs stapling M41 Staple motor -
operation.
T-2-9
Stapler shift motor (M105)
Stapler
Stapler alignment interference sensor (PI116)
Stapler shift home position sensor (PI110)

F-2-77
2-36
2
Technology > Staple Operation > Stapler Unit > Stapling Operation
2-37
●● First Sheet Stack ejection roller
The finisher controller PCB moves the stapler according to the specified stapling position. Swing guide
When the rear end of the first sheet passes the 1st delivery roller, the finisher controller PCB 1st delivery roller
stops the stack delivery motor (M102) and then rotates it in reverse.
The stack delivery motor rotates the stack delivery roller and return roller and delivers the
paper to the processing tray.
The paper in the processing tray is detected by the processing tray paper sensor (PI108).
When the paper is delivered to the processing tray, the swing motor (M106) starts and raises Return roller
the swing guide.
When the swing guide home position sensor (PI105) detects the rising of the swing guide, the
swing guide motor stops and holds the swing guide at the raised position.
After the processing tray paper sensor detects the paper, the aligning motor (M103/M104)
starts and aligns the paper.
F-2-79
Swing guide home position sensor (PI105)
Stack ejection roller (upper)

Stack ejection roller (lower)
Swing guide
Swing motor
(M106)
Stack ejection lower roller cluch (CL102)
Stack ejection motor (M102)

F-2-80
2-37
2
2-38
●● Second and Subsequent Sheets ●● Last Sheet
The finisher controller PCB starts the swing motor (M106) and lowers the swing guide when When alignment of the last sheet completes, the finisher controller PCB moves the aligning
the rear end of the 2nd paper passes the 1st delivery roller. plate to alignment position with the aligning motor (M103/M104) (with the paper held with the
The stack delivery motor is reversed. aligning plate).
The stack delivery motor rotates the stack delivery roller (upper) and return roller and sends Then the finisher controller PCB staples at the specified staple position.
the paper to the processing tray. After stapling, the finisher controller PCB starts the swing motor (M106) and lowers the swing
At this point, the stack delivery roller (lower) does not rotate because the stack ejection lower guide.
roller clutch (CL102) is disengaged. Then the stack is ejected by the stack delivery roller, return roller, and rear end assist guide.
The paper in the processing tray is detected by the processing tray paper sensor (PI108).
When the paper is delivered to the processing tray, the swing motor (M106) starts and raises Swing guide
the swing guide.
When the swing guide home position sensor (PI105) detects the rising of the swing guide, the
swing guide motor stops and holds the swing guide at the raised position.
After the processing tray paper sensor detects the paper, the aligning motor (M103/M104)
starts and aligns the paper.
Return roller
Swing guide Rear end
1st delivery roller assist guide
Stapler
Return roller
F-2-82
F-2-81
2-38
2
2 Technology > Staple Operation > Stitcher Unit > Stitching Operation
2-39
Stitcher Unit ■■Stitching Operation
To enable stitching at two locations on a stack, two stitcher units (front, rear) are used.
■■Stitcher
Each stitcher unit is equipped with a stitcher motor (M7, M6) for drive, a stitcher home
The stitcher base unit consists of two stitchers and stitcher bases. position sensor (SW7, SW5) for detection of position and a staple sensor (SW6, SW4) for
The stitchers are fixed in position, and are not designed to slide or swing. detection of the presence/absence of staples.
Stitching is executed by driving the rotary cam by the stitcher motor (M7, M6). The stitcher base is designed so that it may be drawn out to the front from the saddle stitcher
The front and rear stitcher units are operated with a time delay so as to prevent wrinkling of for replacement of the staple cartridge or removal of a staple jam.
paper and to limit the load applied to the power supply. The stitcher unit in sensor (PI16) is used to make sure that the stitcher base is properly fitted
(A time delay for initiating the stitcher motor startup current helps decrease the load on the to the saddle stitcher.
power supply.) Safety switches are not mounted for the stitcher unit (front, rear), as the location does not
The stitcher home position sensor (SW7, SW5) is used to monitor the movement of the rotary allow access by the user.
cam, enabling identification of individual stitcher operations.
The presence/absence of staples inside the staple cartridge fitted to the stitcher is detected Stitcher (rear)
by the staple sensor (SW6, SW4).
The alignment plates keep both edges of the stack in place while stitching takes place.
Stitcher home position sensor Stitcher (front)

(front) (SW7)
Stitcher motor (front) (M7)

Stitcher home position
sensor (rear) (SW5)
Stitcher motor (rear) (M6)
No.1 paper sensor (PI18)
Alignment motor (M5)
Alignment Escape
Stack
Cam
F-2-84
Mount
F-2-83
2-39
2
Technology > Staple Operation > Stitcher Unit > Stitching Operation
2 Technology > Detecting Jams > Detecting Jams (Finisher Unit)
2-40
Detecting Jams Jam Type Sensor Jam Condition

Inlet sensor delay PI103 When the inlet sensor (PI103) does not detect paper after a
prescribed time (distance) has elapsed since receiving a delivery
Detecting Jams (Finisher Unit) signal from the host machine.
Inlet sensor PI103 When paper does not exit the inlet sensor (PI103) after delivering for
The following sensors are used to detect the presence of paper and to determine that paper stationary a prescribed time (distance) after the inlet sensor (PI103) detected
is delivered properly. paper.
Feed path sensor PI104 When the feed path sensor (PI104) does not detect paper after
- Inlet sensor (PI103)
delay prescribed time (distance) has elapsed since the inlet sensor (PI103)
- Delivery sensor (PI104) detected paper.
- Escape tray path sensor (PI118) Feed path sensor PI104 When paper does not exit the feed path sensor (PI104) after
A jam is identified by checking whether paper is present at each sensor at the timing stationary delivering for a prescribed time (distance) after the delivery sensor
(PI104) has detected paper.
programmed in the memory of the microcomputer (CPU) on the finisher controller PCB.
Escape tray path PI118 When the escape tray path sensor (PI118) does not detectpaper
When the CPU identifies a jam, it suspends the finisher's delivery operation and informs the sensor delay after a prescribed time (distance) haselapsed since reception of a
host machine DC controller of the presence of a jam. When all doors are closed after the delivery signal from the host machine
paper jam is removed, the finisher checks whether paper is detected by the above three Escape tray path PI118 When paper does not exit the escape tray path sensor (PI118)after
sensor stationary a prescribed time (distance) has elapsed since this sensor detected
sensors (inlet sensor and tray 1 delivery sensor). If the sensors detect paper, the finisher paper.
determines that paper jam is not completely removed and sends a jam removal signal to the Timing PI103 When the inlet sensor (PI103) detects paper before receiving a
host machine once more. delivery signal from the host machine.
Staple PI50 When the staple motor (M41) is rotated forward, the staple home
position sensor (PI50) does not turn back ON after a prescribed time
has elapsed after it goes OFF, and the staple home position sensor
(PI50) becomes ON within prescribed time after the staple motor
(M41) is rotated backward.
• Replace the stapler unit when the staple home position sensor
(PI50) becomes faulty since it is built in the stapler unit.
Power-on PI103 When paper is detected by the inlet sensor (PI103), the delivery
PI118 PI104 path sensor (PI104), or the escape tray path sensor (PI118) during
power on.
PI118
Door open PI101 When the upper cover open/close sensor (PI101), front cover open/
PI102 close sensor (PI102), or the front cover close detect switch (MS101)
detects that the cover is opened.
PI104 MS101
PI103 T-2-10
F-2-85
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2
Technology > Detecting Jams > Detecting Jams (Finisher Unit)
2 Technology > Detecting Jams > Detecting Jams (Saddle Stitcher Unit)
2-41
Detecting Jams (Saddle Stitcher Unit) No. Sensor
PI17 Vertical path paper sensor
The saddle stitcher unit identifies any of the following conditions as a jam, and sends the jam PI18 No.1 paper sensor
signal to the host machine. PI19 No.2 paper sensor
PI20 No.3 paper sensor
In response, the host machine may stop copying operation and indicate the presence of a
PI22 Saddle inlet sensor
jam on its control panel.
When all doors are closed after the user has removed the jam, the saddle stitcher unit checks
whether the vertical path paper sensor (PI17) has detected the presence of paper. Jam Type Sensor Jam Condition
If the sensor has detected paper, the unit will identify the condition as being faulty jam Inlet delay PI22 When the saddle inlet sensor (PI22) does not detect paper after a prescribed
time (distance) has elapsed since receiving a saddle delivery request from
removal and send the jam signal to the host machine once again. the Finisher.
Inlet PI22 When paper does not exit the saddle inlet sensor (PI22) after feeding for
stationary a prescribed amount with the feed motor (M1) after the saddle inlet sensor
(PI22) detected the leading edge of the paper.
Feeding PI18 When the 1st paper sensor (PI18) does not detect paper after prescribed
PI22 time (distance) has elapsed since the saddle inlet sensor (PI22) detected the
delay
leading edge of the paper.
Feeding PI18 When paper does not exit the 1st paper sensor (PI18), 2nd paper sensor
stationary PI19 (PI19), and 3rd paper sensor (PI20) after feeding for a prescribed amount
with the feed motor (M1) after the 1st paper sensor (PI18) has detected the
PI18 PI20
leading edge of the paper.
PI19 Delivery PI11 When delivery sensor (PI11) cannot detect the paper after feeding the stack
PI20 delay for a prescribed amount with the paper folding motor (M2) after completing
paper pushing motion with the paper pushing plate.
Delivery PI11 When stack does not exit the delivery sensor (PI11) after feeding the stack
stationary PI17 for a prescribed amount with the paper folding motor (M2) after detecting the
leading edge of the paper with the delivery sensor (PI11).
When stack does not exit the vertical path paper sensor (PI17) after feeding
PI17 the stack for a prescribed amount with the paper folding motor (M2) after
PI11 detecting the stack with the delivery sensor (PI11).
Stitcher SW7 When stitch motors (M7/M6) are rotated forward and the stitch home position
staple SW5 sensors (SW7/SW5) do not turn ON within 0.4 seconds after they are turned
OFF and the motors are rotated backward and the sensors turn ON within 0.4
PI15 seconds.
PI14 Power-on PI8 When paper is detected by one of the sensor on the paper sensor PCB (1st
PI11 paper sensor (PI18), 2nd paper sensor (PI19), 3rd paper sensor (PI20)),
vertical path paper sensor (PI17), delivery sensor (PI11), paper positioning
PI17
plate paper sensor (PI8), or saddle inlet sensor (PI22) during power ON.
PI8 PI18
PI19
PI20
PI22
Door open PI3 When the delivery cover sensor (PI13) or inlet cover sensor (PI19) detects
F-2-86
PI9 that the cover is opened during operation.
No. Sensor When the front cover sensor (PI102) detects cover open with paper present
PI102
PI8 Paper positioning plate paper sensor on the processing tray while the device is not operating.
PI11 Delivery sensor
2-41
2
Technology > Detecting Jams > Detecting Jams (Saddle Stitcher Unit)
2 Technology > Power Supply > Power Supply Route (Finisher Unit) > Protection Function
2-42
Power Supply ■■Protection Function

The 24 VDC for motor and solenoid drive has a fuse or motor driver with over-current
Power Supply Route (Finisher Unit) protection function for over-current protection.
■■Power Supply Route

When the power of the host machine is turned on, 24VR and 24VU are supplied from the host
machine to the Finisher controller PCB.
24VU is used to drive motors and solenoids, and 24VR is converted into 5VDC by the
regulator IC (IC3) on the Finisher controller PCB and used to drive the sensors on the PCB.
Furthermore, it is converted into 3.3VDC by the regulator IC (IC26) on the Finisher controller
PCB and used to drive the ICs on the PCB.
Both 24VR and 24VU are also supplied from the Finisher controller PCB to the Saddle
Stitcher controller PCB.
If the Puncher unit, which is an optional, is installed, they are supplied to the punch controller
PCB as well.
24VU power for motor drive is shut down when the front cover switch (MS101) is open.
This is not applicable for 24VU power for the optional puncher unit.
Front cover
switch (MS101)
Saddle stitcher
controller PCB
24V
Motor
24V Motor
24V Solenoid
24VU 24V Motor

(M103,M104,M109)
Finisher controller
PCB
24V
Feeder driver
5V PCB
Host
machine 5V
Sensors
(IC3) (IC26)
24VR 3.3V
Regulator IC Regulator IC Logic
Punch controller PCB

(Puncher Unit (option))
F-2-87
2-42
2
Technology > Power Supply > Power Supply Route (Finisher Unit) > Protection Function
2 Technology > Power Supply > Power Supply Route (Saddle Stitcher Unit) > Protection Function
2-43
Power Supply Route (Saddle Stitcher Unit)
■■Power Supply Route
24VR and 24VU are supplied from the finisher controller PCB as saddle stitcher power when
the power switch of the host machine is turned on with the door closed.
24VU is used to drive motors and solenoids.
24V power supply to solenoids is supplied from the Finisher controller PCB without passing
through protection mechanisms such as microswitches.
24VR is converted into 5VDC by the regulator IC (IC6) on the Saddle Stitcher controller PCB
and used to drive sensors, and then converted into 3.3VDC by the regulator IC (IC23) on the
Saddle Stitcher controller PCB and used to drive the ICs on the PCB.
Front cover
switch
(MS101)
24V
24VU 24V
Motors
FUSE
(FU3)
24V
Finisher Solenoids
controller
Saddle stitcher
PCB
controller PCB
5V
Sensors
(IC6) (IC23)
24VR 3.3V
Regulator IC Regulator IC Logic
F-2-88
■■Protection Function
The 24 VDC for motor and solenoid drive has a fuse (FU3) or motor driver with over-current
protection function for over-current protection.
2-43
2
Technology > Power Supply > Power Supply Route (Saddle Stitcher Unit) > Protection Function
2 Technology > Work of Service > Upgrading
2-44
Work of Service ●● Saddle Stitcher Unit

No. Name No. Quantity Approx. Remark Refer to
life
User Maintenance 1 Stitcher FL2-0846-000 2 100,000 1 cartridge lasts (Refer to page
times approximately 4-40)
No. Model Item Timing 2,000 times
1 Finisher Unit Staple cartridge At the time of about T-2-13
replacement 5,000 times operation
2 Saddle Stitcher Unit Staple cartridge At the time of about
replacement 2,000 times operation Measures at Time of Parts Replacement
T-2-11
Part name Operation Refer to
Finisher 1) Before replacing the finisher controller PCB, store the adjustment (Refer
Maintenance and Inspection controller PCB values and the counter of the consumable parts to the host machine. to page
(Lv.1) SORTER> FUNCTION>FIN-BK-R 4-41)
■■Periodical Servicing 2) After replacing the finisher controller PCB, write the stored data to the
new finisher controller PCB by the service mode of the host machine.
• Does not have parts that must be serviced on a periodical basis. (Lv.1) SORTER> FUNCTION>FIN-BK-W
■■Periodically Replaced Parts T-2-14
• The Finisher unit does not have parts that must be replaced on a periodical basis. Upgrading
■■Durables
Upgrade the firmware of the finisher controller according to the upgrade procedure described
• The following parts are reaching the expected service life, perform the parts replacement if in the service manual of the host machine.
needed. This finisher does not support upgrading via downloader PCB (FY9-2034).
●● Finisher Unit
No. Name No. Quantity Approx. Remark Refer to
life
1 Stapler FM2-0665 1 500,000 1 cartridge lasts (Refer to page
times approximately 4-36)
5,000 times
2 Delivery static charge FC5-3667 1 1,000,000 (Refer to page
eliminator (L) sheets 4-38)
3 Delivery static charge FC5-5571 1 1,000,000 (Refer to page
eliminator (R) sheets 4-38)
4 Inlet static charge FL2-0822 1 1,000,000 (Refer to page
eliminator sheets 4-39)
5 Swing guide inside 4F3-0929 1 1,000,000 (Refer to page
static charge sheets 4-38)
eliminator
6 Buffer roller FC5-3442 2 1,000,000 (Refer to page
sheets 4-37)
7 Return roller (Front) FC0-4739 1 1,000,000 Color;Black(Front) (Refer to page
sheets 4-27)
8 Return roller (Rear) FC0-4740 1 1,000,000 Color;Gray(Rear) (Refer to page
sheets 4-27)
T-2-12
2-44
2
Technology > Work of Service > Upgrading
3 Periodic
Servicing
■
■List of Work for Scheduled
Servicing
3
Periodic Servicing
3 Periodic Servicing > List of Work for Scheduled Servicing
3-2
List of Work for Scheduled Servicing

PR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts) CL:Cleaning LU:Lubrication AD:Adjustment CH:Maintenance
No. Category Name No. Quantity Approx. life Counter Adjustment Remark Reference
1 Finisher part Stapler FM2-0665 1 CR/500000times (LV.1) Unnecessary 1 cartridge lasts (Refer to page 4-36)
COPIER>COUNTER>DRBL-2>FIN-STPR approximately
5,000 times
2 Delivery static charge FC5-3667 1 CR/1000000times (LV.1) Unnecessary (Refer to page 4-38)
eliminator (L) COPIER>COUNTER>DRBL-2>DL-STC
3 Delivery static charge FC5-5571 1 CR/1000000times
eliminator (R)
4 Inlet static charge FL2-0822 1 CR/1000000times (LV.1) Unnecessary (Refer to page 4-39)
eliminator COPIER>COUNTER>DRBL-2>ENT-STC
5 Swing guide inside 4F3-0929 1 CR/1000000times (LV.1) Unnecessary (Refer to page 4-38)
static charge eliminator COPIER>COUNTER>DRBL-2>SWG-STC
6 Buffer roller FC5-3442 2 CR/1000000times (LV.1) Unnecessary (Refer to page 4-37)
COPIER>COUNTER>DRBL-2>FN-BFFRL
7 Return roller(Front) FC0-4739 1 CR/1000000times (LV.1) Unnecessary Color:Black(Front) (Refer to page 4-27)
8 Return roller(Rear) FC0-4740 1 COPIER>COUNTER>DRBL-2>RET-RL Color:Gray(Rear)
9 Saddle Stitcher Unit Stitcher FL2-0846 2 CR/100000times (LV.1) Unnecessary 1 cartridge lasts (Refer to page 4-40)
COPIER>COUNTER>DRBL-2>SDL-STPL approximately
2,000 times
3-2
3
Periodic Servicing > List of Work for Scheduled Servicing
4 Parts
Replacement
and Cleaning
Procedure
■
■List of Parts
■
■External Covers
■
■Main Units
■
■Consumable Parts and
Cleaning Points
■
■PCB
■
■Other Parts
4
Parts Replacement and Cleaning Procedure
4 Parts Replacement and Cleaning Procedure > List of Parts > External Covers > Staple Finisher
4-2
List of Parts No. Refer to

Front cover (Refer to page 4-18)
Rear upper cover (Refer to page 4-15)
External Covers Escape tray (Refer to page 4-19)
Escape door (Refer to page 4-20)
■■Staple Finisher Grate-shaped (Refer to page 4-15)
upper guide
Escape tray Grate-shaped (Refer to page 4-15)
Grate-shaped upper guide Escape door lower guide
Front inside upper (Refer to page 4-17)
Front cover
Rear upper cover
cover Front Lower Cover (Refer to page 4-19)
(Staple Finisher)
T-4-1
Front lower cover

Grate-shaped lower guide
Front upper cover
F-4-1
4-2
4
Parts Replacement and Cleaning Procedure > List of Parts > External Covers > Staple Finisher
4 Parts Replacement and Cleaning Procedure > List of Parts > External Covers > Saddle Finisher (Booklet Finisher)
4-3
■■Saddle Finisher (Booklet Finisher) No. Refer to
Front cover (Refer to page 4-18)
Grate-shaped upper guide Escape tray Rear upper cover (Refer to page 4-15)
Escape tray (Refer to page 4-19)
Escape door Escape door (Refer to page 4-19)
Grate-shaped upper (Refer to page 4-15)
Front cover
guide
Rear upper Grate-shaped lower (Refer to page 4-17)
cover guide
PCB cover (Refer to page 4-18)
Front inside upper (Refer to page 4-17)
Rear lower cover
cover Front inside lower (Refer to page 4-18)
cover
PCB cover T-4-2
Front inside upper cover
Front inside lower cover
F-4-2
4-3
4
Parts Replacement and Cleaning Procedure > List of Parts > External Covers > Saddle Finisher (Booklet Finisher)
4 Parts Replacement and Cleaning Procedure > List of Parts > Main Units > Saddle Finisher Unit
4-4
Main Units ■■Saddle Finisher Unit
■■Finisher Unit
[1]
[5]
[2] [1]
[6] [4]
[5]
[4]
[2]
[3]
[3]
F-4-4
F-4-3
No. Name Part No Refer to No. Name Part No Refer to

[1] Tray 1 FM0-3354 (Refer to page 4-24) 1 Saddle Stitcher Unit - (Refer to page 4-28)
[2] Tray 2 FM0-3357 (Refer to page 4-26) 2 Stitcher Mount Unit 4G3-2721 (Refer to page 4-30)
[3] Process Tray Unit FM4-2426 (Refer to page 4-22) 3 Positioning Plate Unit 4G3-0671 (Refer to page 4-30)
[4] Return Roller Unit FM0-2403 (Refer to page 4-27) 4 Saddle Delivery Tray FM4-2388 (Refer to page 4-32)
Unit
[5] Swing unit FM4-2425 (Refer to page 4-21)
5 Upper Delivery Guide - (Refer to page 4-33)
[6] Escape unit FM4-3190 (Refer to page 4-33)
Unit
T-4-3
T-4-4
4-4
4
Parts Replacement and Cleaning Procedure > List of Parts > Main Units > Saddle Finisher Unit
4 Parts Replacement and Cleaning Procedure > List of Parts > List of Consumable Parts and Cleaning Parts
4-5
List of Consumable Parts and Cleaning Parts No. Category Name Part No Refer to
[1] Finisher Unit Stapler FM2-0665 (Refer to page 4-36)
[2] [6] [2] Delivery static FC5-3667 (Refer to page 4-39)
charge
[5]
eliminator (L)
[3] [3] Delivery static FC5-5571
charge
eliminator (R)
[4] Inlet static charge FL2-0822 (Refer to page 4-39)
[6] [8]
eliminator
[7] [5] Swing guide inside 4F3-0929 (Refer to page 4-38)
static charge
[4] eliminator
[6] Buffer roller FC5-3442 (Refer to page 4-37)
[7] Return roller(Front) FC0-4739 (Refer to page 4-37)
[1] [8] Return roller(Rear) FC0-4740
[9] Saddle Stitcher Unit Stitcher FL2-0846 (Refer to page 4-40)
T-4-5
[9]
4-5
4
Parts Replacement and Cleaning Procedure > List of Parts > List of Consumable Parts and Cleaning Parts
4 Parts Replacement and Cleaning Procedure > List of Parts > List of Sensors > Finisher Unit
4-6
List of Sensors No. Name Refer to
PI102 Front cover sensor -
■■Finisher Unit PI103 Inlet sensor -
PI104 Feed path sensor -
PI105 Swing guide home position sensor -
PI106 Front aligning plate home position -
sensor
PI107 Rear aligning plate home position -
sensor
PI119 PI108 Processing Tray sensor -
PI109 Rear end assist guide home -
position sensor
PI117
PI110 Stapler shift home position sensor -
PI105 PI111 Tray 1 paper sensor -
PI109 PI108 PI112 Tray 2 paper sensor -
PI111 PI113 Shutter home position sensor -
PI114 Tray 1 paper surface sensor -
PI107 PI115 Tray 2 paper surface sensor 1 -
PI104 PI114 PI103 PI116 Stapler alignment interference -
PI121 sensor
PI106 PI117 Gear change home position sensor -
PI118 PI118 Escape tray path sensor -
PI102 PI113 PI119 Escape tray full sensor -
PI116 PI115 PI120 Tray 2 paper surface sensor 2 -
PI120
PI110 PI121 Detects escape door open/close -
PI123 Swing height sensor -
T-4-6
PI112
F-4-5
4-6
4
Parts Replacement and Cleaning Procedure > List of Parts > List of Sensors > Finisher Unit
4 Parts Replacement and Cleaning Procedure > List of Parts > List of Sensors > Saddle Finisher Unit
4-7
■■Saddle Finisher Unit No. Name Refer to
PI1 Paper pushing plate motor clock sensor -
PI4 Paper folding motor clock sensor -
PI5 Alignment plate HP sensor -
PI6 Tray paper sensor -
PI7 Paper positioning plate HP sensor -
PI8 Paper positioning plate paper sensor -
PI9 Inlet cover sensor -
PI11 Delivery sensor -
PI12 Crescent roller phase sensor -
PI13 Guide HP sensor -
PI14 Paper pushing plate HP sensor -
PI15 Paper pushing plate top position sensor -
PI16 PI16 Stitcher unit IN sensor -
PI17 Vertical path paper sensor -
PI18 PI22 PI18 No.1 paper sensor -
PI19 PI19 No.2 paper sensor -
PI20 PI9
PI20 No.3 paper sensor -
PI21 PI21 Paper folding HP sensor -
PI11 PI17 PI22 Saddle inlet sensor -
PI14 T-4-7
PI6 PI15
PI5
PI12
PI13
PI4 PI8
PI1 PI7
F-4-6
4-7
4
Parts Replacement and Cleaning Procedure > List of Parts > List of Sensors > Saddle Finisher Unit
4 Parts Replacement and Cleaning Procedure > List of Parts > List of Switchs > Saddle Finisher Unit
4-8
List of Switchs ■■Saddle Finisher Unit
■■Staple Finisher Unit
MSW104
MSW102
MSW103
SW4,5
SW6,7
MSW101
F-4-8
No. Name Refer to
SW4 Staple sensor (rear) -
F-4-7
No. Name Refer to SW5 Stitcher HP sensor (rear) -
MS101 Front cover switch - SW6 Staple sensor (front) -
MS102 Swing guide switch - SW7 Stitcher HP sensor (front) -
MS103 Tray 1 switch - T-4-9
MS104 Staple safety switch -
T-4-8
4-8
4
Parts Replacement and Cleaning Procedure > List of Parts > List of Switchs > Saddle Finisher Unit
4 Parts Replacement and Cleaning Procedure > List of Parts > List of Solenoid > Saddle Finisher Unit
4-9
List of Solenoid ■■Saddle Finisher Unit
■■Staple Finisher Unit
SL102
SL5
SL103 SL1
SL101
SL2
SL4
SL104
SL105
F-4-10
No. Name Refer to

No. Name
F-4-9
Refer to SL1 No.1 paper deflecting solenoid -
SL101 Feed roller separation solenoid - SL2 No.2 paper deflecting solenoid -
SL102 Buffer roller separation solenoid - SL4 Feed plate contact solenoid -
SL103 1st delivery roller separation solenoid - SL5 Saddle inlet solenoid -
SL104 Buffer rear end holding solenoid - T-4-11
SL105 Escape solenoid -

T-4-10
4-9
4
Parts Replacement and Cleaning Procedure > List of Parts > List of Solenoid > Saddle Finisher Unit
4 Parts Replacement and Cleaning Procedure > List of Parts > List of PCBs > Staple Finisher Unit
4-10
List of PCBs No. Name Refer to
PCB101 Finisher controller PCB (Refer to page
■■Staple Finisher Unit 4-41)
PCB102 Stapler PCB 1 -
PCB103 Stapler PCB 2 -
PCB104 Feed driver PCB -
PCB105 Tray 1 shift area sensor PCB -
PCB106 Tray 2 shift area sensor PCB -
PCB107 Tray 1 shift motor PCB -
PCB107 PCB108 Tray 2 shift motor PCB -
T-4-12
PCB101
PCB105
PCB102 PCB104
PCB108
PCB106
PCB103
F-4-11
4-10
4
Parts Replacement and Cleaning Procedure > List of Parts > List of PCBs > Staple Finisher Unit
4 Parts Replacement and Cleaning Procedure > List of Parts > List of PCBs > Saddle Finisher Unit
4-11
PCB1 Saddle stitcher controller PCB (Refer to page 4-42)
PCB2 Paper sensor PCB -
T-4-12
T-4-13
PCB2
PCB1
F-4-12
4-11
4
Parts Replacement and Cleaning Procedure > List of Parts > List of PCBs > Saddle Finisher Unit
4 Parts Replacement and Cleaning Procedure > List of Parts > List of Motors > Staple Finisher Unit
4-12
List of Motors No. Name Refer to
M101 Feed motor -
■■Staple Finisher Unit M102 Stack ejection motor -
M103 Front aligning plate motor -
M104 Rear aligning plate motor -
M105 Stapler shift motor -
M106 Swing motor -
M107 Tray 1 shift motor -
M108 Tray 2 shift motor -
M109 Rear end assist motor -
M106
M107 M110 Gear change motor -
M111 Stapler motor -
M102
M104 M101 M112 Escape feed motor -
M109 M110 M113 Inlet motor -
T-4-14
M103 M112
M113
M108
M111
M105
F-4-13
4-12
4
Parts Replacement and Cleaning Procedure > List of Parts > List of Motors > Staple Finisher Unit
4 Parts Replacement and Cleaning Procedure > List of Parts > List of Motors > Saddle Finisher Unit
4-13
M1 Feed motor -
M2 Paper folding motor -
M3 Guide motor -
M4 Paper positioning plate motor -
M5 Alignment motor -
M6 Stitcher motor (rear) -
M7 Stitcher motor (front) -
M8 Paper pushing plate motor -
T-4-15
M6
M7
M4
M3
M2 M1
M5
M8
F-4-14
4-13
4
Parts Replacement and Cleaning Procedure > List of Parts > List of Motors > Saddle Finisher Unit
4 Parts Replacement and Cleaning Procedure > List of Parts > Other
4-14
List of Clutches Other
CL102
[1]
[1]
F-4-16
CL101 No. Name Part No Refer to

[1] Paper Folding Roller - (Refer to page 4-43)
T-4-17
F-4-15
No. Name Part No Refer to
CL101 Shutter clutch - -
CL102 Stack ejection lower roller clutch - -
T-4-16
4-14
4
Parts Replacement and Cleaning Procedure > List of Parts > Other
4 Parts Replacement and Cleaning Procedure > External Covers > Removing the Grate-shaped Upper Guide
4-15
External Covers Removing the Rear Lower Cover (Saddle Finisher)

1) Remove four screws [1] and remove the rear lower cover[2].
Removing the Rear Upper Cover
1) Remove four screws and remove the rear upper cover. (Left figure is Saddle Finisher,Right
figure is Staple Finisher.)
[2] [2]
[1] [1]
[1]
[1] [2] [1]

F-4-18
Removing the Grate-shaped Upper Guide

F-4-17
1) Remove the front door.(Refer to page 4-18)
2) Remove the escape tray cover.(Refer to page 4-19)
3) Lower tray [1] below the grate-shaped upper guide [2] (For how the tray is moved, see the
steps under "Removing the Tray 1.").
4) Remove five screws [3] and remove the grate-shaped upper guide [2].
[2]
[3]
[3]
[1]
F-4-19
4-15
4
Parts Replacement and Cleaning Procedure > External Covers > Removing the Grate-shaped Upper Guide
4 Parts Replacement and Cleaning Procedure > External Covers > Removing the Grate-shaped Lower Guide
4-16
Removing the Grate-shaped Lower Guide 9) Remove ten screws [1] and remove the grate-shaped lower guide [2].
1) Remove the front door.(Refer to page 4-18) CAUTION:

2) Remove the rear upper cover..(Refer to page 4-15) When replacing, be careful not to hook the grate-shaped lower guide to
the sensor flag arm on the delivery side.
4) Remove the front inside upper cover.(Refer to page 4-17)
5) Remove the grate-shaped upper guide.(Refer to page 4-15)
6) Remove the tray 1.(Refer to page 4-24)
[1] [1]
8) Remove the supplied caster covers (front) and (rear).
[2] [1]
F-4-21
F-4-20
4-16
4
Parts Replacement and Cleaning Procedure > External Covers > Removing the Grate-shaped Lower Guide
4 Parts Replacement and Cleaning Procedure > External Covers > Removing the Front Inside Upper Cover > Saddle Finisher (Booklet Finisher)
4-17
Removing the Front Inside Upper Cover ■■Saddle Finisher (Booklet Finisher)
■■Staple Finisher
1) Remove the front door.(Refer to page 4-18) 3) Remove four screws [1], open the escape door [2], and then remove the front inside upper
2) Remove the escape tray cover.(Refer to page 4-19) cover [3]
4) Remove four screws [1], open the escape door [2], and then remove the front inside upper
[2]
cover [3]
[2]
[3] [3]
.
[1]
[1]
F-4-23
F-4-22
4-17
4
Parts Replacement and Cleaning Procedure > External Covers > Removing the Front Inside Upper Cover > Saddle Finisher (Booklet Finisher)
4 Parts Replacement and Cleaning Procedure > External Covers > Removing the Front Door
4-18
Removing the Front Inside Lower Cover (Saddle Removing the PCB cover (Saddle Finisher)
Finisher) 1) Remove seven screws [1], remove the PCB cover[2].
1) Remove the front door.(Refer to page 4-18) [2]

4) Remove screw [1] and then remove the roller knob [2].
5) Remove four screws [3] and remove the front inside lower cover [4].
[1]
F-4-25
Removing the Front Door
1) Open the front door [1] and remove the clip [2].
[3] 2) Lift the front door [1] to remove. (Left figure is Saddle Finisher,Right figure is Staple
Finisher.)
[1]
[3] [2] [1]
[2]
[4]
F-4-24
[1] [2]
F-4-26
4-18
4
Parts Replacement and Cleaning Procedure > External Covers > Removing the Front Door
4 Parts Replacement and Cleaning Procedure > External Covers > Removing the Escape Tray Cover
4-19
Front Lower Cover (Staple Finisher) Removing the Escape Tray Cover
1) Remove two screws [1] and open the escape door [2].
3) Remove the screw [1] and release the hook of the fixing plate (lower) [2] of the front lower
cover. Then remove the front lower cover [3].
4) Remove the screw [4] and remove the fixing plate (upper) [5] of the front lower cover.
[5] [4] [1]

[1]
[2]
F-4-28
2) Remove three screws [1] and remove the escape tray cover [2].
[2]
[3]
[2]
F-4-27
[1]
[1]
F-4-29
F-4-29
4-19
4
Parts Replacement and Cleaning Procedure > External Covers > Removing the Escape Tray Cover
4 Parts Replacement and Cleaning Procedure > External Covers > Removing the Escape Door
4-20
Removing the Escape Door
1) Open the front door.
2) Remove two screws [1] and remove the escape tray cover [2].
[2]
[1]
F-4-30
4-20
4
Parts Replacement and Cleaning Procedure > External Covers > Removing the Escape Door
4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Swing Unit
4-21
Main Units 11) Remove screw [1] and pull up the swing pressure guide [2].
[2]
Removing the Swing Unit

2) Remove the rear upper cover.(Refer to page 4-15)
4) Removee the front inside upper cover.(Refer to page 4-17)
8) Remove the grate-shaped lower guide.(Refer to page 4-15)
[1]
9) Remove the processing tray.(Refer to page 4-22)
F-4-32
10) Remove two screws [1] and remove the solenoid cover [2].
12) Remove two E rings [1] at the joint between the swing unit and the returnroller unit and
[1] [2] [1] then slide the two return roller unit collars [2] inside.
13) Unhook the swing pressure rack [3] from the swing unit center hook.
[1] [2]
[3]
F-4-31
[2] [1] F-4-33
4-21
4
Parts Replacement and Cleaning Procedure > Main Units > Removing the Swing Unit
4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Processing Tray
4-22
14) Remove the belt [1] from the gear [2], remove the belt [3] from the gear [2] and gear [4],
Removing the Processing Tray
and pull out the swing unit [5] from the delivery direction.
[1] [3]
[2] [4]
9) Unfasten four snap fasteners [1] and remove the sensor flag [3] from the stack delivery
[5] roller [2].
CAUTION:
Hold the snap fastener at the base when unfastening because the sensor
flag arm can break easily. When fastening, insert the boss of the sensor
flag snap fastener in the hole on the processing tray side.
[1]
F-4-34
[3] [2]
F-4-35
4-22
4
Parts Replacement and Cleaning Procedure > Main Units > Removing the Processing Tray
4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Processing Tray
4-23
10) Remove the stack delivery roller front side E ring [1], gear [2], parallel pin [3], E ring [4], 13) Release the E ring [2] of the stack delivery roller rear side clutch [1] and remove the
washer [5], and bearing [6]. clutch [1].
14) Remove the E ring [3] ,washer [4],and bushing [5] and remove the stack delivery roller.
NOTE:
The parallel pin [3] drops when the gear [2] is removed. Be careful not to loose it.
[3] [4] [5] [1]
[2] [3] [4] [5] [6]
[2]
F-4-38
15) Disconnect the connector [1] and remove harness from the clamp and edge saddle [2].
[1] 16) Remove two screws [3] and pull out the processing tray [4] in the paper delivery direction.
F-4-36
11) Remove all finisher controller PCB connectors and remove the harness from four clamp [2].
NOTE:
12) Remove four screws [3] and remove the finisher controller PCB [4]. When removing parts inside the processing tray, be careful not to exert force on the
aligning plate (front/rear) or the rear end stopper plate.
[1] [2] [4]
[3] [4] [3]
[2]
[3] [2] [3]

F-4-37
[1] [2]
F-4-39
4-23
4
Parts Replacement and Cleaning Procedure > Main Units > Removing the Processing Tray
4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Tray 1
4-24
Removing the Tray 1 5) Remove the screw [1] and remove the stopper [2] at the front.
[1]
1) Remove the front cover.(Refer to page 4-18)
NOTE:
When moving the tray down to attach it, you need to push the tray lift
motor gear [1] to the front (using a screwdriver or the like) to release the
clutch. However, when the clutch is released, the tray [2] drops by its own
weight. Be sure to hold the tray with your hand when releasing the clutch.
[2]
F-4-41
6) Remove the screw [1] and remove the stopper [2] .
[1]
[1]
[2]
[2]
F-4-40
F-4-42
4-24
4
Parts Replacement and Cleaning Procedure > Main Units > Removing the Tray 1
4-25
7) Remove two screws [1], open three harness retainers [2], and disconnect two connectors 8) Lift tray 1 [1] to remove it.
[3].
[3]
[1]
[2]
[1]
[1]
[3] [2] F-4-44
F-4-43 NOTE:
When installing the tray, be careful not to twist the tray cable. To prevent
the gear phase from shifting due to the front and rear rails, the tray must
be attached horizontally. Lower the tray [1] to the position shown in the
figure and compare the heights of the shutter guide top edges [2] with
those of the tray projections [3] at the front and rear to check that the tray
is attached horizontally. If their heights are not the same, remove the tray
and then attach it again.
[2]
[3]
[1]
F-4-45
4-25
4
4-26
Removing the Tray 2 7) Remove screw [1] and remove the stopper [2].
[2]
NOTE:
When moving the tray down to attach it, you need to push the tray lift
motor gear [1] to the front (using a screwdriver or the like) to release the
clutch. However, when the clutch is released, the tray [2] drops by its own
weight. Be sure to hold the tray with your hand when releasing the clutch.
[1]
F-4-47
8) Remove two screws [1] and disconnect the connector [2].
[2]
[1]
[1]
[2]
F-4-46 F-4-48
4-26
4
4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Return Roller
4-27
9) Lift tray 2 [1] to remove it.
Removing the Return Roller
9) Remove the stapler.(Refer to page 4-36)
[1] 11) Remove the swing unit.(Refer to page 4-21)
F-4-49
12) Remove the return roller unit front side connector [1] and remove the clamp [2] from the
harness.
NOTE: 13) Remove the spring [3] and two screws [4] and pull out the return roller unit [5] from the
When installing the tray, be careful not to twist the tray cable. To prevent front side.
the gear phase from shifting due to the front and rear rails, the tray must
be attached horizontally. Lower the tray [1] to the position shown in the [2] [4] [3]
figure and compare the heights of the shutter guide top edges [2] with
those of the tray projections [3] at the front and rear to check that the tray
is attached horizontally. If their heights are not the same, remove the tray
and then attach it again.
[2]
[1] [5]
F-4-51
[3]
[1]
F-4-50
4-27
4
Parts Replacement and Cleaning Procedure > Main Units > Removing the Return Roller
4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Saddle Unit
4-28
Removing the Saddle Unit 15) Remove two screws [1].
1) Remove the front cover(Refer to page 4-18)

3) Remove the rear lower cover.(Refer to page 4-15)
6) Remove the front inside lower cover.(Refer to page 4-18)
8) Remove the Tray 1.(Refer to page 4-24)
9) Remove the Tray 2.(Refer to page 4-26)
[1]
11) Remove the saddle delivery tray unit(Refer to page 4-32)
F-4-53
12) Remove the PCB cover. (Refer to page 4-18)
13) Remove the Escape unit.(Refer to page 4-33) 16) Remove the screw [1].
14) Disconnect two connectors [1] and remove the harness from three clamps [2].
[1]
[1]
[2] F-4-54
F-4-52
4-28
4
Parts Replacement and Cleaning Procedure > Main Units > Removing the Saddle Unit
4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Saddle Unit
4-29
17) Open the saddle door [1] and remove two screws [2].
NOTE:
When installing the saddle unit, install so that the Mylar [1] at the front
[2] upper side of the saddle is on the outside of the delivery guide plate [2] as
shown in the figure.
Delivery fault will occur if it goes inside.
[1] [2]
[1]
F-4-55
18) Remove the saddle unit [1] from the paper feeding side.
F-4-57
[1]
F-4-56
4-29
4
Parts Replacement and Cleaning Procedure > Main Units > Removing the Saddle Unit
4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Positioning Plate Unit
4-30
Removing the Stitcher Mount Unit Removing the Positioning Plate Unit
1) Remove the front door.(Refer to page 4-18) 1) Remove the front door.(Refer to page 4-18)
2) Remove the escape tray cover.(Refer to page 4-19) 2) Remove the rear upper cover.(Refer to page 4-15)
3) Remove the front inside upper cover.(Refer to page 4-17) 3) Remove the rear lower cover.(Refer to page 4-15)
4) Remove the front inside lower cover.(Refer to page 4-18) 4) Remove the escape tray cover.(Refer to page 4-19)
5) Remove the E ring [1], shaft [2], and roller [3]. 5) Remove the front inside upper cover.(Refer to page 4-17)
7) Remove the PCB cover.(Refer to page 4-18)
8) Remove the saddle stitcher controller PCB. (Refer to page 4-42)
9) Disconnect two connectors [1] and remove the harness from the two edge saddles [2] and
two clamps [3].
[2] [1]
[2]
[3] [1] [2]

F-4-58
6) Pull out the stitcher mount unit [1] to the front.
[1]
[3] [1]
F-4-60
F-4-59
4-30
4
Parts Replacement and Cleaning Procedure > Main Units > Removing the Positioning Plate Unit
4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Positioning Plate Unit
4-31
10) Disconnect two connectors [1] and remove the harnesses from five edge saddles [2]. 13) Disconnect two connectors [1] and remove the harness [2] from two clamps [3].
11) Remove three screws [3] and remove the paper folding/pushing motor base [4]. 14) Remove two screws [4], shift the positioning plate unit [5] forward once,and then pull it out
from the paper feeding side.
[3] [4] [3]

[4] [5] [3] [1]
[2] [1] [2] [1] [2] [4]
F-4-61 F-4-63
12) Remove four screws [1] and remove the stay [2]. The edge saddle harness of the stay
need not be removed.
[1] [2] [1]

F-4-62
4-31
4
Parts Replacement and Cleaning Procedure > Main Units > Removing the Positioning Plate Unit
4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Saddle Delivery Tray Unit
4-32
Removing the Saddle Delivery Tray Unit 3) Remove the harness from two clamps [1].
4) Remove two connectors [2] and remove the saddle delivery tray unit [3].
1) Lift the saddle delivery tray unit [1] open/close lever [2] and open the saddle delivery tray
unit.
[2] [1]
[1] [2]
[3]
F-4-66
F-4-64
2) Remove the door axis [1] in the direction of the arrow and pull out the saddle delivery tray
unit [2] toward the front.
[1] [2]
F-4-65
4-32
4
Parts Replacement and Cleaning Procedure > Main Units > Removing the Saddle Delivery Tray Unit
4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Escape Unit
4-33
Removing the Upper Delivery Guide Removing the Escape Unit
1) Remove the front door.(Refer to page 4-18) 1) Remove the front door.(Refer to page 4-18)
2) Remove the rear upper cover.(Refer to page 4-15) 2) Remove the rear upper cover.(Refer to page 4-15)
3) Remove the escape tray cover.(Refer to page 4-19) 3) Remove the rear lower cover.(Refer to page 4-15)
4) Remove the front inside upper cover.(Refer to page 4-17) 4) Remove the escape tray cover.(Refer to page 4-19)
5) Remove the grate-shaped upper guide.(Refer to page 4-15) 5) Remove the front inside upper cover.(Refer to page 4-17)
6) Remove the tray 1.(Refer to page 4-24) 6) Disconnect six connectors [1] and remove the harness from two clamps [2] and harness
7) Remove the tray 2.(Refer to page 4-26) guide.
9) Remove two screws [1] and ground wire [2] and remove the upper delivery guide [3].
[2] [1] [2]
[1]
[1] [1]
[2] F-4-68
[3] 7) Remove the spring [1] and three screws [2] and remove the saddle belt cover [3].
F-4-67
[1]
[2]
[3]
[2]
F-4-69
4-33
4
Parts Replacement and Cleaning Procedure > Main Units > Removing the Escape Unit
4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Escape Unit
4-34
8) Remove five screws [1] at the back of the escape unit. 10) Lift the escape unit [1] slightly and remove it.
[1]
[1]
[1] [1]
[1]
F-4-70
F-4-72
9) Remove three screws [1] at the front of the escape unit.
[1]
[1]
F-4-71
4-34
4
Parts Replacement and Cleaning Procedure > Main Units > Removing the Escape Unit
4 Parts Replacement and Cleaning Procedure > Main Units > Removing the Escape Door Unit
4-35
Removing the Escape Door Unit CAUTION:
1) Remove the front door.(Refer to page 4-18) Hold the snap fastener at the base when unfastening because the sensor
2) Remove the rear upper cover.(Refer to page 4-15) flag arm can break easily. When fastening, insert the boss of the sensor
3) Remove the escape tray cover.(Refer to page 4-19) flag snap fastener in the hole on the processing tray side.
4) Remove the escape door.(Refer to page 4-20)
5) Remove two E-rings [1].
6) Remove screw [2] and remove the escape unit support plate [3].
7) Open the escape door unit [4] and remove the escape door unit.
[2] [1] [2]
[1]
F-4-74
[1] [1]
F-4-73
4-35
4
Parts Replacement and Cleaning Procedure > Main Units > Removing the Escape Door Unit
4 Parts Replacement and Cleaning Procedure > Consumable Parts and Cleaning Points > Removing the Stapler
4-36
Consumable Parts and Cleaning Points 5) Release the claw [1] and remove the PCB [2].
6) Disconnect three connectors [3].
7) Remove screw [4] and remove the stapler together with the stapler base [5].
Removing the Stapler
CAUTION:
NOTE: When removing, be careful not to damage the flag [6]

When replacing the consumable parts, be sure to clear the parts counter.
(COPIER > COUNTER > DRBL-2 > FIN-STPR)
[4] [6] [3]

4) Pull out the stapler, remove screw [1], and remove the PCB cover [2].
[2]
[5] [1] [2]

F-4-76
8) Turn the stapler over, disconnect two connectors [1], remove two screws [2], and remove
the stapler from the stapler base.
[2]
[1]
F-4-75
[1]
F-4-77
4-36
4
Parts Replacement and Cleaning Procedure > Consumable Parts and Cleaning Points > Removing the Stapler
4 Parts Replacement and Cleaning Procedure > Consumable Parts and Cleaning Points > Removing the Return Roller
4-37
Removing the Buffer Roller Removing the Return Roller
NOTE: CAUTION:
(COPIER > COUNTER > DRBL-2 > FN-BFFRL) • When replacing the return roller, replace the return roller (front) and return roller (rear)
at the same time. If the rollers are not replaced at the same time, the poor failure will
be caused by the difference of transport capacity between the return rollers.
• Note the direction when installing the return roller.(Front side : Black / Rear side :
1) Remove the front door.(Refer to page 4-18) Gray) The paper will not stack properly if it is installed in the wrong direction
2) Remove the escape tray cover.(Refer to page 4-19) • The return roller is subjected to special production processing known as “aging”
3) Remove the buffer roller axis [2] from two arms [1]. to prevent possible increases in its feeding power. Do not clean the return roller.
4) Remove two clips [3] and remove two buffer rollers [4]. Cleaning (with water, for example), will increase its feed power, ultimately causing
feeding faults. Moreover, be sure to avoid touching the surface of the return roller
when mounting it to the machine.
[3] [1] [2] [1] [3]
NOTE:
(COPIER > COUNTER > DRBL-2 > RET-RL)

[4]
F-4-78
4-37
4
Parts Replacement and Cleaning Procedure > Consumable Parts and Cleaning Points > Removing the Return Roller
4 Parts Replacement and Cleaning Procedure > Consumable Parts and Cleaning Points > Removing the Swing Unit Static Charge Eliminator
4-38
10) Remove two clips [1] of the return roller axis.
Removing the Swing Unit Static Charge Eliminator
11) Pull out the return roller axis and remove two return rollers [2] together with collar.
12) Separate the return roller and collar.
NOTE:
(COPIER > COUNTER > DRBL-2 > SWG-STC)
(COPIER > COUNTER > DRBL-2 > DL-STC)

5) Remove the grate-shaped upper guide.(Refer to page 4-15).
[1] [2] [1] 6) Remove the tray 1.(Refer to page 4-24)
F-4-79 7) Remove the tray 2.(Refer to page 4-26)
9) Remove the stapler..(Refer to page 4-36)
11) Remove the screw [1] securing the static charge eliminator at the center of the swing unit.
12) Remove two screws [2] securing the ground of the delivery side static charge eliminator.
[1] [2]
F-4-80
4-38
4
Parts Replacement and Cleaning Procedure > Consumable Parts and Cleaning Points > Removing the Swing Unit Static Charge Eliminator
4 Parts Replacement and Cleaning Procedure > Consumable Parts and Cleaning Points > Removing the Inlet Static Charge Eliminator
4-39
13) Pull out the static charge eliminator [1] at the center of the swing unit from the bottom.
Removing the Inlet Static Charge Eliminator
14) Remove the four claws [2] securing the delivery side static charge eliminator (L) and
remove the two static charge eliminators (R) [3].
NOTE:
[3] When replacing the consumable parts, be sure to clear the parts counter.
(COPIER > COUNTER > DRBL-2 > ENT-STC)

3) Remove three screws [1], open the delivery door [2], and remove the inlet static charge
eliminator [3].
[1] [3] [1]

[2] [1] [2]
F-4-81
[2]
F-4-82
4-39
4
Parts Replacement and Cleaning Procedure > Consumable Parts and Cleaning Points > Removing the Inlet Static Charge Eliminator
4 Parts Replacement and Cleaning Procedure > Consumable Parts and Cleaning Points > Removing the Stitcher Unit
4-40
Removing the Stitcher Unit 4) Remove the connector [1].
5) Remove three screws [2] and remove the stitcher unit [3].
NOTE:
When replacing the consumable parts, be sure to clear the parts counter. [1]
(COPIER > COUNTER > DRBL-2 > SDL-STPL)
[3]
[3]
1) Open the front cover.(Refer to page 4-18)

2) Pull out the stitcher mount unit to the front, then pull out the stitcher [1] towards yourself
and then pull up the stitcher.
3) Remove three screws [2] and remove the stitcher cover [3].
[2]
[1]
[3] [2]
F-4-83
[2]
F-4-84
4-40
4
Parts Replacement and Cleaning Procedure > Consumable Parts and Cleaning Points > Removing the Stitcher Unit
4 Parts Replacement and Cleaning Procedure > PCB > Action on replacing the finisher controller PCB
4-41
PCB Item Service mode Items

Adjustment (LV.1) Adjusting the Stacker Alignment
SORTER > ADJUST > ST-ALG1 Position (A4)
Removing the Finisher Controller PCB (LV.1) Adjusting the Stacker Alignment
SORTER > ADJUST > ST-ALG2 Position (LTR)
1) Remove the rear upper cover.(Refer to page 4-15) (LV.1) Adjusting the Front Staple Position
SORTER > ADJUST > STP-F1 45deg (A4)
2) Disconnect all connectors [1] on the finisher controller PCB.
(LV.1) Adjusting the Front Staple Position
3) Remove four screws [2] and remove the finisher controller PCB [3]. SORTER > ADJUST > STP-F2 Less Than 45deg (LTR)
[1] [3] [2] (LV.1) Adjusting the Front Staple Position Less
[2]
SORTER > ADJUST > STP-F3 Than 45deg (A4R)
(LV.1) Adjusting the Front Staple Position Less
SORTER > ADJUST > STP-F4 Than 45deg (LTRR)
(LV.1) Adjusting the Rear Staple Position
SORTER > ADJUST > STP-R1 45deg (A4)
SORTER > ADJUST > STP-R2 Less Than 45deg (LTR)
(LV.1) Adjusting the Rear Staple Position Less
SORTER > ADJUST > STP-R3 Than 45deg (A4R)
SORTER > ADJUST > STP-R4 Than 45deg (LTRR)
(LV.1) Adjusting the Height of the Swing
SORTER > ADJUST > SW-UP-RL Roller
[2] [2] (LV.1) Adjusting the Saddle Staple Position
F-4-85 SORTER > ADJUST > SDL-STP
(LV.1) Adjusting the Saddle Alignment
Action on replacing the finisher controller PCB SORTER > ADJUST > SDL-ALG Position
(LV.1) Adjusting the Processing Tray Return
1) Before replacing the finisher controller PCB, store the adjustment values and the counter SORTER > ADJUST > PRCS-RET Amount
of the consumable parts to the host machine. (LV.1) Change of Paper Stack Speed for Non-
SORTER > OPTION > PRCS-SP3 Buffer Mode
(Lv.1) SORTER> FUNCTION>FIN-BK-R
(LV.1) Adjusting Punch Vertical Registration
2) After replacing the finisher controller PCB, write the stored data to the new finisher SORTER > ADJUST > PUN-V-RG Position
controller PCB by the service mode of the host machine. Function (LV.1) Setting the Upward Curl Prevention Mode
(Lv.1) SORTER> FUNCTION>FIN-BK-W setting SORTER> ADJUST> UP-CL
(LV.1) Setting the Downward Curl Prevention Mode
(Refer to the service manual for the host machine as to the datail.)
SORTER> ADJUST> DW-CL
If the adjustment values cannot store to the host machine, carry out the following operation. (LV.1) Setting the Thick Paper Curl Prevention
1) Before replacing the finisher controller PCB, output the service mode setting values SORTER> ADJUST> THC-CL Mode
P-PRINT. (LV.1) Setting the Thick Paper Pushing Forward
SORTER> ADJUST> THC-PUSH Prevention Mode
(Lv.1) COPIER> FUNCTION >MISC-P >P-PRINT
(LV.1) Setting the Poor Offset Stacking Prevention
2) After replacing the finisher controller PCB, enter the following item. However, in this case, SORTER> ADJUST> OFST-STC Mode
the counter cannot enter. (LV.1) Setting the Poor Stacking of Thin Paper
SORTER> ADJUST> THN-STC Prevention Mode
4-41
4
Parts Replacement and Cleaning Procedure > PCB > Action on replacing the finisher controller PCB
4 Parts Replacement and Cleaning Procedure > PCB > Removing the Saddle Stitcher Controller PCB
4-42
Item Service mode Items Removing the Saddle Stitcher Controller PCB
Function (LV.1) Set Occasional Misalignment Prevention
setting SORTER > OPTION > STCR-DWN Mode 1) Remove the PCB cover. (Refer to page 4-18)
(LV.1) Setting the Staple Stack Position Change 2) Remove all connectors and four screws [2], and remove the saddle stitcher controller PCB
SORTER> ADJUST> STP-P-CH Prevention Mode
[2].
(LV.1) Setting Finisher Buffer Operation Mode
SORTER > OPTION > BUFF-SW [1] [2] [1]
(LV.1) ON/OFF of the Z-folder paper stack number
SORTER > OPTION > TRY-OVER limit
(LV.1) Change of Paper Stack Speed for Buffered
SORTER > OPTION > PRCS-SP1 Paper Mode
(LV.1) Setting the Tray Switching Noise Reduction
SORTER> ADJUST> TRY-NIS Mode
(LV.1) Setting the Tray Switching Speedup Mode
SORTER> ADJUST> TRY-SU
(LV.1) Setting the Finisher Noise Reduction Mode
SORTER> ADJUST> FIN-NIS
(LV.1) Setting the 1-Sheet Shift Sort Enabled Mode
SORTER> ADJUST> 1SHT-SHF
(LV.1) Setting the Saddle Stacking Capacity
SORTER> ADJUST> SDL-SWCH Switching Mode [1]
(LV.1) Setting the Saddle Stack Alarm Detection F-4-86
SORTER> ADJUST> SDL-ALM Disabled Mode
(LV.1) Setting of the Z-Fold Staple Number of
SORTER > OPTION > Z-FL-CH Sheets Change Mode
(LV.1) Poor Large/Thin Paper Stack Prevention
SORTER > ADJUST > THN-STCL Mode
(LV.1) Poor Non-Sort Delivery Stack Prevention
SORTER > OPTION > NSRT-STC Mode
(LV.1) Setting the Paper return roller rising timing
SORTER > OPTION > RTNRL-UP
(LV.1) ON/OFF of the feed plate contact solenoid
SORTER > OPTION > FDPL-SL off timing
(LV.1) ON/OFF of the paper interval amount
SORTER > OPTION > BUFF-INT change after deliverying the buffering paper
(LV.1) Change of Thin Paper Stack Capacity
SORTER > OPTION > THN-SW
(LV.1) ON/OFF of Swing Unit Disengagement
SORTER > OPTION > SWGUP-SW Operation :Thin Paper (1st)
(LV.1) ON/OFF of Center Alignment Operation:
SORTER > OPTION > CALG-SW Corner-Staple Mode
(LV.1) Set Narrow Width Thin Paper Delivery
SORTER > OPTION > THN-TRSW Destination
4-42
4
Parts Replacement and Cleaning Procedure > PCB > Removing the Saddle Stitcher Controller PCB
4 Parts Replacement and Cleaning Procedure > Other Parts > Removing the Paper Folding Roller
4-43
Other Parts 14) Disconnect two connectors [1] and remove the harness from five edge saddles [2].
15) Remove three screws [3] and remove the paper folding/paper pushing motor base [4].
Removing the Paper Folding Roller [3] [4] [3]

3) Remove the rear lower cover.(Refer to page 4-15)
8) Remove the tray 1..(Refer to page 4-24)
11) Remove the upper delivery guide.(Refer to page 4-33)
[2] [1] [2]
12) Remove the PCB cover..(Refer to page 4-18)
13) Disconnect two connectors [1] and remove the harness from two edge saddles [2] and F-4-88
two clamps [3]. 16) Remove the screw [1], remove the spring retaining plate [2], and remove the front tension
spring [3] and the smaller tension spring [4].
[2] [1] [2]
[1]
[2]
[3]
[3] [1]
F-4-87
[4]
F-4-89
4-43
4
Parts Replacement and Cleaning Procedure > Other Parts > Removing the Paper Folding Roller
4-44
17) Remove the screw [1], remove the spring retaining plate [2], and remove the rear tension 20) Remove two bearings [1].
spring [3] and the smaller tension spring [4].
[1] [2]
[4]
[1]
[3]
F-4-93
21) Open the saddle delivery tray [1].
22) Remove two screws [2] and remove the two aligning plates [3].
F-4-90
23) Slide the two paper folding rollers [4] to the front, and then pull it out in the delivery
18) Remove the two C-rings [1] at the rear, and remove the sensor flag [2] and two bearings [3].
direction.
[4]
[3]
[2]
[2]
[1] [2]
[3]
F-4-91
19) Remove two C-rings [1] at the front and remove two gears [2].
[1]
F-4-94
[2]
[1]
F-4-92
4-44
4
4-45
NOTE:
When installing, attach the gear [2] so that the grooves [1] of the paper
folding rollers face each other and align the phase.
[2]
[1]
F-4-95
4-45
4
5 Adjustment
■
■Outline
■
■Basic
of the Adjustment
Adjustment
■
■Adjustment at Time of
Parts Replacement
5
Adjustment
5 Adjustment > Outline of the Adjustment > Main adjustment > Adjustment item
5-2
Outline of the Adjustment
Main adjustment
This machine can perform the following adjustment and function setting.
Service mode or both of DIP Switch can carry out adjustment / setting.
CAUTION:
The setting range / setting unit of the service mode and DIP switch shares it.
Because a set value is memorized in Finisher Controller PCB, regardless of a host machine or the setting from a finisher, finally input numerical value becomes effective.
■■Adjustment item
Item Bit setting of DSW1 in the finisher Service mode Range Unit Default Reference
controller PCB
Adjusting the Stacker Alignment Position (A4) (LV.1) -10 to 10 0.42 mm 0 " Adjusting the Stacker Alignment
ON
SORTER > ADJUST > STALG1 Position"(page 5-9).
1 2 3 4 5 6 7 8
Adjusting the Stacker Alignment Position (LTR) (LV.1) -10 to 10 0.42 mm 0 " Adjusting the Stacker Alignment
ON
SORTER > ADJUST > STALG2 Position"(page 5-9).
1 2 3 4 5 6 7 8
Adjusting the Front Staple Position 45deg (A4) (LV.1) -6 to 6 0.49 mm 0 " Adjusting the Staple Position"(page 5-9).
ON
SORTER > ADJUST > STP-F1
1 2 3 4 5 6 7 8
Adjusting the Front Staple Position 45deg (LTR) (LV.1) -6 to 6 0.49 mm 0 " Adjusting the Staple Position"(page 5-9).
ON
SORTER > ADJUST > STP-F2
1 2 3 4 5 6 7 8
Adjusting the Front Staple Position Less Than 45deg (LV.1) -6 to 6 0.49 mm 0 " Adjusting the Staple Position"(page 5-9).
ON
(A4R) SORTER > ADJUST > STP-F3
1 2 3 4 5 6 7 8
5-2
5
Adjustment > Outline of the Adjustment > Main adjustment > Adjustment item
5-3
controller PCB
Adjusting the Front Staple Position Less Than 45deg (LV.1) -6 to 6 0.49 mm 0 " Adjusting the Staple Position"(page 5-9).
ON
(LTRR) SORTER > ADJUST > STP-F4
1 2 3 4 5 6 7 8
Adjusting the Rear Staple Position 45deg (A4) (LV.1) -6 to 6 0.49 mm 0 " Adjusting the Staple Position"(page 5-9).
ON
SORTER > ADJUST > STP-R1
1 2 3 4 5 6 7 8
Adjusting the Rear Staple Position 45 deg (LTR) (LV.1) -6 to 6 0.49 mm 0 " Adjusting the Staple Position"(page 5-9).
ON
SORTER > ADJUST > STP-R2
1 2 3 4 5 6 7 8
Adjusting the Rear Staple Position Less Than 45deg (LV.1) -6 to 6 0.49 mm 0 " Adjusting the Staple Position"(page 5-9).
ON
(A4R) SORTER > ADJUST > STP-R3
1 2 3 4 5 6 7 8
Adjusting the Rear Staple Position Less Than 45deg (LV.1) -6 to 6 0.49 mm 0 " Adjusting the Staple Position"(page 5-9).
ON
(LTRR) SORTER > ADJUST > STP-R4
1 2 3 4 5 6 7 8
Adjusting the Height of the Swing Roller (LV.1) -17 to 33 0.2 mm 0 " Adjusting the Height of the Swing
ON
SORTER > ADJUST > SW-UP-RL Roller"(page 5-10).
1 2 3 4 5 6 7 8
Adjusting the Saddle Staple Position (LV.1) -3 to 3 0.5 mm 0 "Adjusting the Saddle Staple Position"(page
ON
SORTER > ADJUST > SDL-STP 5-12).
1 2 3 4 5 6 7 8
Adjusting the Saddle Alignment Position (LV.1) 0 to 1 0.5 mm 0 "Adjusting the Saddle Alignment
ON
SORTER > ADJUST > SDL-ALG Position"(page 5-12).
1 2 3 4 5 6 7 8
Adjusting the Processing Tray Return Amount (LV.1) 0 to 5 1.4 mm 0 " Adjusting the Processing Tray Return
ON
SORTER > ADJUST > PRCS-RET Amount"(page 5-13).
1 2 3 4 5 6 7 8
5-3
5
5-4
controller PCB
Change of Paper Stack Speed for Non-Buffer Mode (LV.1) 0 to 8 50mm/s 0 "Adjusting the Processing Tray Return
ON
SORTER > OPTION > PRCS-SP3 Speed."(page 5-13).
1 2 3 4 5 6 7 8
Adjusting Punch Vertical Registration Position F-5-1 (LV.1) -4 to 2 1 mm 0 "Adjusting Punch Vertical Registration
ON
SORTER > ADJUST > PUN-V-RG Position"(page 5-14).
1 2 3 4 5 6 7 8
Initializing the RAM on Finisher (LV1) 0 to 1 - 0 "Initializing the RAM on Finisher"(page 5-14).
ON
SORTER>FUNCTION> FIN-CON
1 2 3 4 5 6 7 8
Controller PCB backup data read - F-5-2 (LV1) - - - To read the backup data from Finisher
SORTER>FUNCTION> FIN-BK-R Controller PCB and save to the hard disk.
In processing: ACTIVE, At normal termination:
OK, At abnormal termination: NG
Controller PCB backup data write - (LV1) - - - To write the backup data saved on the hard
SORTER>FUNCTION> FIN-BK-W disk to Finisher Controller PCB.
In processing: ACTIVE, At normal termination:
OK, At abnormal termination: NG
Adjusting the Bias Line of Saddle Delivery Paper - - - - - " Adjusting the Bias Line of Saddle Delivery
Paper"(page 5-15).
T-5-1
5-4
5
5 Adjustment > Outline of the Adjustment > Main adjustment > The setting of the function
5-5
■■The setting of the function
controller PCB
Setting the Upward Curl Prevention Mode *1 (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
SORTER > ADJUST > UP-CL
1 2 3 4 5 6 7 8
Setting the Downward Curl Prevention Mode *1 (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
SORTER > ADJUST > DW-CL
1 2 3 4 5 6 7 8
Setting the Thick Paper Curl Prevention Mode (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
SORTER > ADJUST > THC-CL
1 2 3 4 5 6 7 8
Setting the Thick Paper Pushing Forward Prevention (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
Mode SORTER > ADJUST > THC-PUSH
1 2 3 4 5 6 7 8
Setting the Poor Offset Stacking Prevention Mode (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
SORTER > ADJUST > OFST-STC
1 2 3 4 5 6 7 8
Setting the Poor Stacking of Thin Paper Prevention (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
Mode SORTER > ADJUST > THN-STC
1 2 3 4 5 6 7 8
Set Occasional Prevention Mode (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
SORTER > OPTION > STCR-DWN
1 2 3 4 5 6 7 8
Setting the Staple Stack Position Change Prevention (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
Mode SORTER > ADJUST > STP-P-CH
1 2 3 4 5 6 7 8
5-5
5
Adjustment > Outline of the Adjustment > Main adjustment > The setting of the function
5-6
controller PCB
Setting Finisher Buffer Operation Mode (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
SORTER > OPTION > BUFF-SW
1 2 3 4 5 6 7 8
ON/OFF of the Z-folder paper stack number limit (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
SORTER > OPTION > TRY-OVER
1 2 3 4 5 6 7 8
Change of Paper Stack Speed for Buffered Paper (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
Mode SORTER > OPTION > PRCS-SP1
1 2 3 4 5 6 7 8
Setting the Tray Switching Noise Reduction Mode *2 (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
SORTER > ADJUST > TRY-NIS
1 2 3 4 5 6 7 8
Setting the Tray Switching Speedup Mode *2 (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
SORTER > ADJUST > TRY-SU
1 2 3 4 5 6 7 8
Setting the Finisher Noise Reduction Mode (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
SORTER > ADJUST > FIN-NIS
1 2 3 4 5 6 7 8
Setting the 1-Sheet Shift Sort Enabled Mode (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
SORTER > ADJUST > 1SHT-SHF
1 2 3 4 5 6 7 8
Setting the Saddle Stacking Capacity Switching (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
Mode *3 SORTER > ADJUST > SDL-SWCH
1 2 3 4 5 6 7 8
Setting the Saddle Stack Alarm Detection Disabled (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
Mode *3 SORTER > ADJUST > SDL-ALM
1 2 3 4 5 6 7 8
5-6
5
5-7
controller PCB
Setting of the Z-Fold Staple Number of Sheets (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
Change Mode SORTER > OPTION > Z-FL-CH
1 2 3 4 5 6 7 8
Poor Large/Thin Paper Stack Prevention Mode (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
SORTER > ADJUST > THN-STCL
1 2 3 4 5 6 7 8
Setting the Paper return roller rising timing (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
1 2 3 4 5 6 7 8
ON/OFF of the feed plate contact solenoid off timing (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
SORTER > OPTION > FDPL-SL
1 2 3 4 5 6 7 8
ON/OFF of the paper interval amount change after (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
deliverying the buffering paper SORTER > OPTION > BUFF-INT
1 2 3 4 5 6 7 8
Poor Non-Sort Delivery Stack Prevention Mode (LV.1) 0 to 2 0 " Function Setting Operation"(page 5-17).
ON
SORTER > OPTION > NSRT-STC
1 2 3 4 5 6 7 8
Change of Thin Paper Stack Capacity (LV.1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON
1 2 3 4 5 6 7 8
ON/OFF of Swing Unit Disengagement Operation (LV1) 0 to 1 0 " Function Setting Operation"(page 5-17).
:Thin Paper (1st) ON SORTER>OPTION>SWGUP-SW
1 2 3 4 5 6 7 8
5-7
5
5-8
controller PCB
ON/OFF of Center Alignment Operation: Corner- (LV1) 0 to 1 0 " Function Setting Operation"(page 5-17).
Staple Mode ON SORTER>OPTION>CALG-SW
1 2 3 4 5 6 7 8
Set Narrow Width Thin Paper Delivery Destination (LV1) 0 to 1 0 " Function Setting Operation"(page 5-17).
ON SORTER>OPTION>THN-TRSW
1 2 3 4 5 6 7 8
Restricted Operation at Finisher Error - (LV.1) 0 to 1 0 -
SORTER > OPTION > MD-SPRTN
*1:Do not set 2 modes at the same time. T-5-2
*2:Do not set 2 modes at the same time.
5-8
5
5 Adjustment > Basic Adjustment > Adjusting the Staple Position
5-9
Basic Adjustment 6) Press PSW3 on the finisher controller PCB.

-When PSW3 is pressed, the swing guide opens and the alignment plate moves to
prescribed position.
Adjusting the Stacker Alignment Position 7) Place ten sheets of A4/LTR paper between the alignment plates and push them against the
stopper.
Perform the adjustment in the case of the following.
8) Press PSW1 or PSW2 on the finisher controller PCB and push the alignment plate against
- When the paper alignment position is displaced.
the paper.
1) Turn off the host machine.
-When PSW1 is pressed, alignment plate moves 0.42 mm forward.
2) Remove the rear cover of finisher.
-When PSW2 is pressed, alignment plate moves 0.42 mm backward.
3) Set the bits of DSW1 on the finisher controller PCB as follows:
Range:-10 to +10 LED display:0 to +20
<Display of Adjustment Value>

- The numbers of times the LED2 and LED3 blink indicate the adjustment value assuming
that the LED2 stands for a tens digit and the LED3 stands for a units digit. Each LED blinks
LED1
LED2 at intervals of 300 ms.
LED3 The indication of the LED is added +10 to real adjustment value.
SW3
SW2
SW1 Each LED stays lit for two seconds to indicate 0 (zero).
DSW1 Example: If adjustment value is +5, LED display is +15.
9) When adjustment is complete, remove paper and press PSW3 on the finisher controller
PCB once to store the adjustment in memory.
F-5-3
10) Turn off all bits of finisher controller PCB DSW1.
11) Turn off the power of the host machine and install the rear cover of finisher
ON
1 2 3 4 5 6 7 8
Adjusting the Staple Position
F-5-4 Perform the adjustment in the case of the following.
4) Turn on the host machine. - When the front/rear stapling position is displaced.
5) Set the DSW1 on the finisher controller PCB as follows according to the paper used for This adjustment adjusts the front/rear stitches with A4/A4R when the paper used for
adjustment. adjustment is AB type and with LTR/LTRR when the paper is INCH type.
ON ON
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
ON
A4 paper LTR paper
F-5-5
1 2 3 4 5 6 7 8
4) Turn on the host machine. F-5-6
5-9
5
Adjustment > Basic Adjustment > Adjusting the Staple Position
5 Adjustment > Basic Adjustment > Adjusting the Height of the Swing Roller
5-10
5) Set the DSW1 on the finisher controller PCB as follows according to the paper used for 11) To adjust the staple position, press PSW1 or PSW2 on the finisher controller PCB and
adjustment. adjust the staple position.
-When PSW1 is pressed, staple position moves 0.49 mm forward.
ON ON
-When PSW2 is pressed, staple position moves 0.49 mm backward.
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
A4/front stitch A4/rear stitch
ON ON
that the LED2 stands for a tens digit and the LED3 stands for a units digit.
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 Each LED blinks at intervals of 300 ms.
A4R/front stitch A4R/rear stitch
The indication of the LED is added +6 to real adjustment value.
ON ON Each LED stays lit for two seconds to indicate 0 (zero).
Example: If adjustment value is +1, LED display is +7.
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
LTR/front stitch LTR/rear stitch 12) Repeat steps 7) and 8) and check that the staple position is adjusted correctly.
ON ON 13) Turn off all bits of DSW1 on the finisher controller PCB.
14) Turn off the power of the host machine and install the rear cover of the finisher unit.
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
LTRR/front stitch LTRR/rear stitch
Adjusting the Height of the Swing Roller
F-5-7
Perform the adjustment in the case of the following.
6) Press PSW3 on the finisher controller PCB.
- When the misalignment occurs in the process tray unit.
-When PSW3 is pressed, the swing guide opens and the alignment plate moves to
prescribed position.
7) Place two sheets of paper between the alignment plates, push it against the stopper, and
push the rear edge of the paper against the rear alignment plate.
ON
-If the gap between the front alignment plate and front edge of the paper is 1 mm or greater,
end staple position adjustment and repeat staple position adjustment after completing
1 2 3 4 5 6 7 8
alignment plate adjustment.
8) Press PSW3 on the finisher controller PCB once to staple. However, remove the stapled F-5-8
4) Turn on the host machine.
paper manually to verify the staple position because it is not ejected.
5) Set the DSW1 on the finisher controller PCB as follows according to the paper used for
9) Press PSW3 on the finisher controller PCB once.
adjustment.
10) If the staple position is correct, insert two sheets of paper between the aligning plates and
push it against the stopper, push the far end edge of the paper to the rear aligning plate, ON
and press PSW3 once (stapling action/store adjustment value) and proceed to step 13).
1 2 3 4 5 6 7 8
F-5-9
5-10
5
Adjustment > Basic Adjustment > Adjusting the Height of the Swing Roller
5 Adjustment > Basic Adjustment > Adjusting the Height of the Swing Roller
5-11
6) Press PSW3 on the finisher controller PCB. b. In the state that upper swing roller (front/rear) [1] contacts with the lower swing roller (front/
-When PSW3 is pressed, the swing unit moves upward. rear) [2], there are gaps more than 1mm in A part.
7) Press PSW3 on the finisher controller PCB again.
-When PSW3 is pressed, the swing unit moves downward.
[1]
8) Press PSW1 or PSW2 on the finisher controller PCB, and adjust it to satisfy following ab.
-When PSW1 is pressed, the swing roller moves 0.2 mm upward.
-When PSW2 is pressed, the swing roller moves 0.2 mm downward.
a. The upper swing roller (front/rear) [1] contacts with the lower swing roller (front/rear) [2].
[A]
[1]
[A]
F-5-11
11) Turn off the power of the host machine and install the rear cover of finisher.
F-5-10
5-11
5
Adjustment > Basic Adjustment > Adjusting the Height of the Swing Roller
5 Adjustment > Basic Adjustment > Adjusting the Saddle Alignment Position
5-12
Adjusting the Saddle Staple Position Adjusting the Saddle Alignment Position
Perform the adjustment in the case of the following. Perform the adjustment in the case of the following.
- When the misalignment occurs the folding position and the stapling position - When the misalignment occurs during the saddle stapling.
1) Turn off the host machine. 1) Turn off the host machine.
2) Remove the rear cover of finisher. 2) Remove the rear cover of finisher.
3) Set the bits of DSW1 on the finisher controller PCB as follows: 3) Set the bits of DSW1 on the finisher controller PCB as follows:
ON ON
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
F-5-12 F-5-14
4) Turn on the host machine. 4) Turn on the host machine.
5) Set the DSW1 on the finisher controller PCB as follows according to the paper used for 5) Set the DSW1 on the finisher controller PCB as follows.
adjustment.
ON
ON
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 F-5-15
F-5-13 6) Press PSW3 on the finisher controller PCB.

6) Press PSW3 on the finisher controller PCB. 7) Press PSW1 or PSW2 on the finisher controller PCB.
7) Press PSW1 or PSW2 on the finisher controller PCB. -When PSW1 is pressed, the alignment position moves 0.5 mm in the direction to push.
-When PSW1 is pressed, staple position moves 0.5 mm downward. -When PSW1 is pressed, the alignment position moves -0.5 mm from the direction to push.
-When PSW2 is pressed, staple position moves 0.5 mm upward. Range:0 to +1
<Display of Adjustment Value> - The numbers of times the LED2 and LED3 blink indicate the adjustment value assuming
- The numbers of times the LED2 and LED3 blink indicate the adjustment value assuming that the LED2 stands for a tens digit and the LED3 stands for a units digit. Each LED blinks at
that the LED2 stands for a tens digit and the LED3 stands for a units digit. Each LED blinks at intervals of 300 ms.
intervals of 300 ms. Each LED stays lit for two seconds to indicate 0 (zero).
Each LED stays lit for two seconds to indicate 0 (zero). 8) When adjustment is complete, remove paper and press PSW3 on the finisher controller
Example: PCB once to store the adjustment in memory.
If adjustment value is +1, LED display is +4. 9) Turn off all bits of finisher controller PCB DSW1.
8) When adjustment is complete, remove paper and press PSW3 on the finisher controller 10) Turn off the power of the host machine and install the rear cover of finisher.
5-12
5
Adjustment > Basic Adjustment > Adjusting the Saddle Alignment Position
5 Adjustment > Basic Adjustment > Adjusting the Processing Tray Return Speed.
5-13
Adjusting the Processing Tray Return Amount Adjusting the Processing Tray Return Speed.
Perform the adjustment in the case of the following. Perform the adjustment in the case of the following
- When the misalignment occurs in the process tray unit. -When the misalignment occurs in the process tray unit
1) Turn off the host machine. 1) Turn off the host machine.
2) Remove the rear cover of finisher. 2) Remove the rear cover of finisher.
3) Set the bits of DSW1 on the finisher controller PCB as follows: 3) Set the bits of DSW1 on the finisher controller PCB as follows:
ON ON
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
F-5-16 F-5-18
4) Turn on the host machine. 4)Turn on the host machine.
5) Set the DSW1 on the finisher controller PCB as follows according to the paper used for 5) Set the DSW1 on the finisher controller PCB as follows according to the paper used for
adjustment. adjustment.
ON ON
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
F-5-17 F-5-19
6) Press PSW3 on the finisher controller PCB. 6) Press PSW3 on the finisher controller PCB.
7) Press PSW1 or PSW2 on the finisher controller PCB. 7) Press PSW1 or PSW2 on the finisher controller PCB.
-When PSW1 is pressed, the processing tray return amount decreases 1.4 mm. -When PSW2 is pushed, as for the return speed, 50mm/s become slow.
-When PSW2 is pressed, the processing tray return amount increases 1.4 mm. -When PSW1 is pushed, as for the return speed, 50mm/s become fast.
Range:0 to +5 Range:0 to +8
<Display of Adjustment Value> <Display of Adjustment Value>

- The numbers of times the LED2 and LED3 blink indicate the adjustment value assuming - The numbers of times the LED2 and LED3 blink indicate the adjustment value assuming
that the LED2 stands for a tens digit and the LED3 stands for a units digit. Each LED blinks that the LED2 stands for a tens digit and the LED3 stands for a units digit. Each LED blinks
at intervals of 300 ms. at intervals of 300 ms.
Each LED stays lit for two seconds to indicate 0 (zero). Each LED stays lit for two seconds to indicate 0 (zero).
8) When adjustment is complete, remove paper and press PSW3 on the finisher controller 8) When adjustment is complete, remove paper and press PSW3 on the finisher controller
PCB once to store the adjustment in memory. PCB once to store the adjustment in memory.
9) Turn off all bits of finisher controller PCB DSW1. 9) Turn off all bits of finisher controller PCB DSW1.
10) Turn off the power of the host machine and install the rear cover of finisher. 10) Turn off the power of the host machine and install the rear cover of finisher.
5-13
5
Adjustment > Basic Adjustment > Adjusting the Processing Tray Return Speed.
5 Adjustment > Basic Adjustment > Initializing the RAM on Finisher
5-14
Adjusting Punch Vertical Registration Position Initializing the RAM on Finisher
Perform the adjustment in the case of the following Perform the Initialization in the case of the following.
- When an EEPROM error (505-01) occurred.
3) Set the bits of DSW1 on the finisher controller PCB as follows: CAUTION:
When this mode is carried out, all counter information is erased, and adjustment value
ON
becomes the initial value.
1 2 3 4 5 6 7 8
F-5-20
4)Turn on the host machine. 2) Remove the rear cover of finisher.
5) Set the DSW1 on the finisher controller PCB as follows according to the paper used for 3) Set the bits of DSW1 on the finisher controller PCB as follows:
adjustment.
ON
ON
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 F-5-22
F-5-21
5) Push PSW2 and PSW3 on the finisher controller PCB at the same time more than three
seconds.
7) Confirm the position of the punch hole
6) When initialization is completed, LED blinks at intervals of 1 sec.
• Push PSW2 -> Punch hole and the interval of the paper end approach.
• Push PSW1 -> Punch hole and the interval of the paper end lengthen.
Range:-4 to +2

that the LED2 stands for a tens digit and the LED3 stands for a units digit. Each LED blinks
at intervals of 300 ms.
Each LED stays lit for two seconds to indicate 0 (zero).
Example: If adjustment value is -4, LED display is 0
5-14
5
Adjustment > Basic Adjustment > Initializing the RAM on Finisher
5 Adjustment > Basic Adjustment > Adjusting the Bias Line of Saddle Delivery Paper > Adjustment
5-15
Adjusting the Bias Line of Saddle Delivery Paper Calling the folded stack "B-fold" when L1<L2. (B-fold)
■■Overview
Perform the following adjustment if the folding accuracy in the saddle unit is out of the
specification.
■■Adjustment
●● Checking the folding accuracy
1) Make test copies in the following conditions:
* 2 sheets
* A3 or 11"x17" (279mm x 432mm)
* Stack-folding mode
2) Check if L1-L2 is within +/-1.0mm Calling the folded stack "A-fold" when L1>L2. (A-fold)
L1
L2
F-5-24
●● Adjustment
1) Turn power of the host machine OFF.
2) Disconnect the finisher from the host machine.
3) Remove 7 screws [1] to remove the PCB cover.
[2]
L1
L2
F-5-23
[1]
F-5-25
5-15
5
Adjustment > Basic Adjustment > Adjusting the Bias Line of Saddle Delivery Paper > Adjustment
5 Adjustment > Basic Adjustment > Adjusting the Bias Line of Saddle Delivery Paper > Adjustment
5-16
4) Loosen 2 screws retaining the paper positioning plate unit. Access the screw [1] from under 5) Lift up one end of the pulley shaft of the paper positioning plate unit according to a
the support member [2]. tendency of the stack-folding checked at "1.
Checking the folding accuracy". Lift up the one end of the pulley shaft while pressing
NOTE: another end in the other side down.
Do not remove the screws, but just loosen them.
(For A-fold (L1>L2)
[1]
[2]
L1 > L2
(For B-fold (L1>L2)) F-5-28
[1]
[2]
L1 < L2
F-5-29
[1]
F-5-26 F-5-27
5-16
5
Adjustment > Basic Adjustment > Adjusting the Bias Line of Saddle Delivery Paper > Adjustment
5 Adjustment > Basic Adjustment > Function Setting Operation
5-17
NOTE:
Function Setting Operation
Adjusting amount (the shift amount of the pulley shaft) is approx. a half of (L1-L2). The following are items of the function setting and use scenes.
The setting procedure is as follows.
6) Fix the 2 screws to retain the paper positioning plate unit.
Item Item Use case
UP-CL Setting the Upward Curl When the upper curl occurs on the paper
●● Checking after adjustment Prevention Mode delivered to the stack tray.
Set 1 when upward curl occurs on the paper
1) Connect the finisher to the host machine and turn main power ON.
delivered to the stack tray, and paper leaning
2) Make the test copies in the same manner to "1. Checking the folding accuracy" due to the curl occurs.
3) Confirm if the folding accuracy falls in the specification. DW-CL Setting the Downward Curl When the lower curl occurs on the paper
Should the accuracy be out of the specification, shift the position of the paper positioning Prevention Mode delivered to the stack tray.
Set 1 when downward curl occurs on the paper
plate unit to the lower end and make the adjustment from the beginning.
delivered to the stack tray, and paper leaning
When the accuracy is within the specification, confirm it in A4 or LTR size. due to the curl occurs.
4) Disconnect the finisher from the host machine. THC-CL Setting the Thick Paper Curl When the upper curl occurs at the thick paper
5) Fix the PCB Cover by 7 screws. Prevention Mode delivery.
Set 1 when upward curl occurs on the heavy
6) Connect the finisher to the host machine. paper delivered.
When 1 is set, the amount of stack tray
descension for stack delivery increases. The
paper surface detection is performed for every
sheet, not for every 5 sheets.
THC-PUSH Setting the Thick Paper Pushing When the previous delivery paper is pushed by
Forward Prevention Mode the next delivery paper.
When 1 is set, the stack tray moves down
temporarily before the heavy paper is delivered
to the processing tray if the leading sheet is
heavy paper.
OFST-STC Setting the Poor Offset Stacking When the stack fault occurs in the small paper
Prevention Mode offset mode.
When 1 is set, buffer operation is not
performed in the smallsize offset mode.
THN-STC Setting the Poor Stacking of Thin When the stack fault occurs with the thin
Paper Prevention Mode paper.
When 1 is set, the paper is stored by one sheet
without buffer operation to the processing tray
STCR-DWN Set Occasional Misalignment When misalignment in feed direction occurs
Prevention Mode occasionally for thin/plain paper.
When 1 is set, the fall distance of the stack
ejection roller becomes from 0.4mm to 0.2 mm
STP-P-CH Setting the Staple Stack Position When the top paper is displaced in the stapling
Change Prevention Mode delivery mode.
When 1 is set, paper stack alignment operation
is executed twice immediately before stapling.
5-17
5
Adjustment > Basic Adjustment > Function Setting Operation
5-18
Item Item Use case Item Item Use case
BUFF-SW Setting Finisher Buffer Operation When misalignment of paper stack occurs in THN-STCL Poor Large/Thin Paper Stack When large/thin paper (length: 220 mm or
Mode staple mode for small size papers. Prevention Mode more) is not appropriately stacked in the offset
When 1 is set, buffer operation is not mode.
performed in all jobs. When 1 is set, the stack delivery speed of
Then the alignment performance is improved, large paper from the processing tray becomes
but productivity decreases. slow.
TRY-OVER ON/OFF of the Z-folder paper To set the limit of stack capacity for small size RTNRL-UP Setting the Paper return roller To set the paper return roller rise timing when
stack number limit Z-fold paper. rising timing stacking papers (256g/m2 or more) picked up
When 1 is set, paper can be stacked beyond from the Inserter on the Process Tray.
the maximum stack capacity. Set 1 if papers picked up from the Inserter fall
PRCS-SP1 Change of Paper Stack Speed When the alignment failure occurs in the sort from the Finisher Tray when stacking on the
for Buffered Paper Mode or staple mode. Process Tray.
Setting the value to 1 makes the feed speed FDPL-SL ON/OFF of the feed plate contact To set ON/OFF of the feed plate engagement
fast when transporting the buffering paper to solenoid off timing solenoid at the time of Saddle stacking
the processing tray stopper during the sort operation.
mode or the staple mode. When 1 is set, the Intermediate feed roller
TRY-NIS Setting the Tray Switching Noise When the switch sound for the stack tray shift is disengaged by turning OFF the feed plate
Reduction Mode is noisy. engagement solenoid at the time of saddle
When 1 is set, the stack tray rise operation stacking operation.
becomes slow. But the alignment condition of papers at the
TRY-SU Setting the Tray Switching When the switch time for the stack tray shift is time of saddle stitching decreases.
Speedup Mode long. BUFF-INT ON/OFF of the paper interval In case of paper with excessive upward curl,
When 1 is set, the stack Tray rise speed amount change after deliverying paper right after the buffer paper is ejected
becomes fast. the buffering paper at the Finisher hits the Stack Delivery Roller,
FIN-NIS Setting the Finisher Noise When the movement sound for the finisher is causing Saddle Delivery Sensor stationary
Reduction Mode noisy. jam.
When 1 is set, the initial Finisher operation is When 1 is set, the jam can be avoided since
minimized. the paper intervals between the present and
1SHT-SHF Setting the 1-Sheet Shift Sort When the 1-sheet shift sort enabled mode is the following papers after the buffer paper
Enabled Mode necessary. ejection become wider.
Set 1 when setting offset and collate for NSRT-STC Poor Non-Sort Delivery Stack When the paper delivered with non-sort mode
1-sheet document. Prevention Mode is not appropriately stacked.
SDL-SWCH Setting the Saddle Stacking When large/thin paper is not appropriately When the stackability at non-sort delivery is
Capacity Switching Mode stacked. low.
When 1 is set, the stacking capacity increases When 1 is set, the 2-sided printed paper via
over the upper limit. the processing tray is delivered in non-sort
SDL-ALM Setting the Saddle Stack Alarm When the paper delivered with non-sort mode mode.
Detection Disabled Mode is not appropriately stacked. When 2 is set, the 1-sided/2-sided printed
Set 1 when disabling the stack full alarm for paper via the processing tray is delivered in
saddle stitching. non-sort mode.
Z-FL-CH Setting of the Z-Fold Staple When missing pages occurs in Z-fold stapling. THN-SW Change of Thin Paper Stack When increasing the stack capacity of the tray
Number of Sheets Change Mode Setting the value to 1 disables the change Capacity for thin paper.
to five sheets from ten sheets with the max When 1 is set, stack capacity of the stack tray
binding number of sheets of Z-fold staple. for thin paper is increased. Stack capacity is
changed from the capacity for large size paper
to the capacity for small size paper.
5-18
5
5-19
Item Item Use case 1) Turn off the host machine.
SWGUP-SW ON/OFF of Swing Unit When corner bend occurs on the first sheet 2) Remove the rear cover of finisher.
Disengagement Operation :Thin while feeding thin paper. 3) Set the bits of DSW1 on the finisher controller PCB as follows:
Paper (1st) To set ON/OFF of the swing unit escape
operation for the 1st sheet of thin paper. ON
CALG-SW ON/OFF of Center Alignment When switching the alignment position from
Operation: Corner-Staple Mode center to front/rear side.
To set whether to perform center alignment
operation in corner-staple mode.
1 2 3 4 5 6 7 8
THN-TRSW Set Narrow Width Thin Paper When delivering thin paper (63g/m2 and less) F-5-30
Delivery Destination which width direction is 139.6 mm and smaller 4) Turn on the host machine.
to the Stacker, delivery stationary jam may
5) Set the DSW1 on the finisher controller PCB as follows.
occur.
When 1 is set, thin paper which width direction Item Item Bit setting of DSW1 in the
is 139.6 mm and smaller is forcibly delivered to finisher controller PCB
the tray of the host machine.
UP-CL Setting the Upward Curl Prevention Mode ON:2
T-5-3
DW-CL Setting the Downward Curl Prevention Mode ON:2,8
THC-CL Setting the Thick Paper Curl Prevention Mode ON:2,7
THC-PUSH Setting the Thick Paper Pushing Forward ON:2,7,8

Prevention Mode
OFST-STC Setting the Poor Offset Stacking Prevention Mode ON:2,6
THN-STC Setting the Poor Stacking of Thin Paper Prevention ON:2,6,8

Mode
STCR-DWN Set Occasional Misalignment Prevention Mode ON:2,6,7,8
STP-P-CH Setting the Staple Stack Position Change ON:2,5

Prevention Mode
BUFF-SW Setting Finisher Buffer Operation Mode ON:2,5,8
TRY-OVER ON/OFF of the Z-folder paper stack number limit ON:2,4,6,8
PRCS-SP1 Change of Paper Stack Speed for Buffered Paper ON:2,5,7

Mode
TRY-NIS Setting the Tray Switching Noise Reduction Mode ON:2,5,6
TRY-SU Setting the Tray Switching Speedup Mode ON:2,5,6,7
FIN-NIS Setting the Finisher Noise Reduction Mode ON:2,5,6,8
1SHT-SHF Setting the 1-Sheet Shift Sort Enabled Mode ON:2,4
SDL-SWCH Setting the Saddle Stacking Capacity Switching ON:2,4,8

Mode
SDL-ALM Setting the Saddle Stack Alarm Detection Disabled ON:2,4,7
Mode
Z-FL-CH Setting of the Z-Fold Staple Number of Sheets ON:2,4,7,8
Change Mode
THN-STCL Poor Large/Thin Paper Stack Prevention Mode ON:2,5,7,8
5-19
5
5-20
Item Item Bit setting of DSW1 in the
finisher controller PCB
RTNRL-UP Setting the Paper return roller rising timing ON:2,6,7
FDPL-SL ON/OFF of the feed plate contact solenoid off ON:2,4,6

timing
BUFF-INT ON/OFF of the paper interval amount change after ON:2,4,6,7
deliverying the buffering paper
NSRT-STC Poor Non-Sort Delivery Stack Prevention Mode ON:2,5,6,7,8
THN-SW Change of Thin Paper Stack Capacity ON:2,4,5,7
SWGUP-SW ON/OFF of Swing Unit Disengagement Operation ON:2,4,5

:Thin Paper (1st)
CALG-SW ON/OFF of Center Alignment Operation: Corner- ON:2,4,5,8
Staple Mode
THN-TRSW Set Narrow Width Thin Paper Delivery Destination ON:2,4,6,7,8
T-5-4

7) Press PSW1 or PSW2 on the finisher controller PCB.
-When setting is turned ON from OFF, press PSW2.

-When setting is turned OFF from ON, press PSW1.

OFF=0, ON=1
When 1 is displayed, LED2 (2sec.) and LED3 (300ms) turn on in turn.
When 0 is displayed, LED2/3 turns on in turn for two seconds.
5-20
5
5 Adjustment > Adjustment at Time of Parts Replacement > Action on replacing the finisher controller PCB
5-21
Adjustment at Time of Parts Replacement Item Service mode Items

Adjustment (LV.1) Adjusting the Stacker Alignment
SORTER > ADJUST > ST-ALG1 Position (A4)
Action on replacing the finisher controller PCB (LV.1) Adjusting the Stacker Alignment
SORTER > ADJUST > ST-ALG2 Position (LTR)
1) Before replacing the finisher controller PCB, store the adjustment values and the counter (LV.1) Adjusting the Front Staple Position
SORTER > ADJUST > STP-F1 45deg (A4)
of the consumable parts to the host machine.
(LV.1) Adjusting the Front Staple Position
(Lv.1) SORTER> FUNCTION>FIN-BK-R SORTER > ADJUST > STP-F2 Less Than 45deg (LTR)
2) After replacing the finisher controller PCB, write the stored data to the new finisher (LV.1) Adjusting the Front Staple Position Less
controller PCB by the service mode of the host machine. SORTER > ADJUST > STP-F3 Than 45deg (A4R)
(Lv.1) SORTER> FUNCTION>FIN-BK-W (LV.1) Adjusting the Front Staple Position Less
SORTER > ADJUST > STP-F4 Than 45deg (LTRR)
(Refer to the service manual for the host machine as to the datail.)
If the adjustment values cannot store to the host machine, carry out the following operation. SORTER > ADJUST > STP-R1 45deg (A4)
1) Before replacing the finisher controller PCB, output the service mode setting values (LV.1) Adjusting the Rear Staple Position
P-PRINT. SORTER > ADJUST > STP-R2 Less Than 45deg (LTR)
(Lv.1) COPIER> FUNCTION >MISC-P >P-PRINT (LV.1) Adjusting the Rear Staple Position Less
SORTER > ADJUST > STP-R3 Than 45deg (A4R)
2) After replacing the finisher controller PCB, enter the following item. However, in this case,
the counter cannot enter. SORTER > ADJUST > STP-R4 Than 45deg (LTRR)
(LV.1) Adjusting the Height of the Swing
SORTER > ADJUST > SW-UP-RL Roller
(LV.1) Adjusting the Saddle Staple Position
SORTER > ADJUST > SDL-STP
(LV.1) Adjusting the Saddle Alignment
SORTER > ADJUST > SDL-ALG Position
(LV.1) Adjusting the Processing Tray Return
SORTER > ADJUST > PRCS-RET Amount
(LV.1) Change of Paper Stack Speed for Non-
SORTER > OPTION > PRCS-SP3 Buffer Mode
(LV.1) Adjusting Punch Vertical Registration
SORTER > ADJUST > PUN-V-RG Position
Function (LV.1) Setting the Upward Curl Prevention Mode
setting SORTER> ADJUST> UP-CL
(LV.1) Setting the Downward Curl Prevention Mode
SORTER> ADJUST> DW-CL
(LV.1) Setting the Thick Paper Curl Prevention
SORTER> ADJUST> THC-CL Mode
(LV.1) Setting the Thick Paper Pushing Forward
SORTER> ADJUST> THC-PUSH Prevention Mode
(LV.1) Setting the Poor Offset Stacking Prevention
SORTER> ADJUST> OFST-STC Mode
(LV.1) Setting the Poor Stacking of Thin Paper
SORTER> ADJUST> THN-STC Prevention Mode
5-21
5
Adjustment > Adjustment at Time of Parts Replacement > Action on replacing the finisher controller PCB
5 Adjustment > Adjustment at Time of Parts Replacement > Adjusting the Stitcher Unit
5-22
Item Service mode Items Adjusting the Stitcher Unit
Function (LV.1) Set Occasional Misalignment Prevention
setting SORTER > OPTION > STCR-DWN Mode Replacing the stitcher, carry out the following adjustment.
(LV.1) Setting the Staple Stack Position Change 1) Open the front cover.
SORTER> ADJUST> STP-P-CH Prevention Mode
2) Pull out the stitcher mount unit to the front, then pull out the stitcher towards yourself and
(LV.1) Setting Finisher Buffer Operation Mode
SORTER > OPTION > BUFF-SW then pull up the stitcher.
(LV.1) ON/OFF of the Z-folder paper stack number 3) Remove three screws [2] and remove the stitcher cover [3].
SORTER > OPTION > TRY-OVER limit
[2]
(LV.1) Change of Paper Stack Speed for Buffered
SORTER > OPTION > PRCS-SP1 Paper Mode
(LV.1) Setting the Tray Switching Noise Reduction
SORTER> ADJUST> TRY-NIS Mode
(LV.1) Setting the Tray Switching Speedup Mode
SORTER> ADJUST> TRY-SU
(LV.1) Setting the Finisher Noise Reduction Mode
[1]
SORTER> ADJUST> FIN-NIS
(LV.1) Setting the 1-Sheet Shift Sort Enabled Mode
SORTER> ADJUST> 1SHT-SHF
(LV.1) Setting the Saddle Stacking Capacity
SORTER> ADJUST> SDL-SWCH Switching Mode [3]
(LV.1) Setting the Saddle Stack Alarm Detection
SORTER> ADJUST> SDL-ALM Disabled Mode
F-5-31
(LV.1) Setting of the Z-Fold Staple Number of
SORTER > OPTION > Z-FL-CH Sheets Change Mode
(LV.1) Poor Large/Thin Paper Stack Prevention
SORTER > ADJUST > THN-STCL Mode
(LV.1) Poor Non-Sort Delivery Stack Prevention
SORTER > OPTION > NSRT-STC Mode
(LV.1) Setting the Paper return roller rising timing
(LV.1) ON/OFF of the feed plate contact solenoid
SORTER > OPTION > FDPL-SL off timing
(LV.1) ON/OFF of the paper interval amount
SORTER > OPTION > BUFF-INT change after deliverying the buffering paper
(LV.1) Change of Thin Paper Stack Capacity
(LV.1) ON/OFF of Swing Unit Disengagement
SORTER > OPTION > SWGUP-SW Operation :Thin Paper (1st)
(LV.1) ON/OFF of Center Alignment Operation:
SORTER > OPTION > CALG-SW Corner-Staple Mode
(LV.1) Set Narrow Width Thin Paper Delivery
SORTER > OPTION > THN-TRSW Destination
5-22
5
Adjustment > Adjustment at Time of Parts Replacement > Adjusting the Stitcher Unit
5 Adjustment > Adjustment at Time of Parts Replacement > Adjusting the Stitcher Unit
5-23
4) Remove the stitcher positioning tool [4] from the back of the cover. 7) Insert the tool [12] into the staple slot of the stitcher [11].
[4]
[11]
[12]
5) To adjust the front stitcher, remove the front guide plate [4] F-5-32
and center guide plate [6].
F-5-35
To adjust the rear stitcher, remove the center guide plate [6] and the rear guide plate [7]. 8) Tilt the stitcher, and turn the stitcher gear [13] to match the recess of the tool [14] and the
(one screw each) mount [15] and then tighten the screws on the mount [15] to secure.
[13]
[14]
[7] [6] [5]
F-5-33
6) To adjust the front stitcher, loosen the two screws [9] on the stitcher mount [8]. [15]
To adjust the rear stitcher, loosen the two screws [10] on the stitcher mount [8]. F-5-36
[10]
[9]
[8]
F-5-34
5-23
5
Adjustment > Adjustment at Time of Parts Replacement > Adjusting the Stitcher Unit
6 Installation
■
■How to Utilize This
Installation Procedure
■
■Product Name
■
■Checking Before
Installation
■
■Checking the Contents
■
■Unpacking
■
■Installation Procedure
■
■Checking the Operation
■
■Checking the Height/
Tilt (When a Malfunction
Occurs)
6
Installation
6 Installation > Checking Before Installation > Checking the Installation Site
6-2
How to Utilize This Installation Procedure Product Name

Safety regulations require the product's name to be registered. In some regions where this
When using the parts included in the package product is sold, the following name may be registered instead.
A symbol is described on the illustration in the case of using the parts included in the package • F280420/F280430
of this product.
Checking Before Installation
Packaged Item Checking the Installation Site

F-6-1 The space required for installation and maintenance work is shown below.
Symbols in the Illustration

The frequently-performed operations are described with symbols in this procedure. 100mm or more
Screw Connector Harness
Tighten Remove Connect Disconnect Secure Free
Claw 500mm or more
F-6-3
Insert Remove Push Plug in Turn on
Checking instruction
Check Visual Check Sound Check

F-6-2
6-2
6
Installation > Checking Before Installation > Checking the Installation Site
6 Installation > Checking Before Installation > Points to Note on installation
6-3
Order of the Installation of Accessories Points to Note on installation
If you are installing accessories at the same time as you are installing this product, install the
host machine first and then the accessories in the following sequence: Caution:
1. External Puncher [1] (See the external puncher installation procedure manual.) Since this machine is heavy (Staple finisher: about 48kg, Booklet finisher: about
71kg), 2 or more persons are required to install it.
2. Staple Finisher [2], Booklet Finisher[3]
[2]
Points to Note on installation
Check that the main power switch is OFF.
1) Turn OFF the main power switch of the host machine.
2) Be sure that Control Panel Display and Main Power Lamp are both turned OFF, and then
disconnect the power plug.
[1]
[3]
F-6-4
6-3
6
Installation > Checking Before Installation > Points to Note on installation
6 Installation > Checking the Contents > Staple Finisher
6-4
Checking the Contents
Staple Finisher
[1] Clamping plate (front) *1 1 pc.
[2] Clamping plate (rear) *1 1 pc.
[3] Front leg cover 1 pc.
[4] Ground rail 1 pc.
[5] Caster cover (front) 1 pc.
[11]
[6] Caster cover (rear) 1 pc.
[7] [7] Spacer 1 pc.
[14]
[6] [8] Staple cartridge 1 box
[12] [9] Tray label 1 pc.
[16] [15]
[5] [10] Setting label 1 pc.
[14] [11] Clamp 1 pc.
[12] Entrance upper guide 1 pc.
[13]
[13] Entrance lower guide 1 pc.
[14] Tapping screw (M4x12) 2 pcs.
[15] Stepped screw (M4) 2 pcs.
[2]
[16] Binding screw (M4x8) 6 pcs.
[16]
*1. It is not used when the Document insertion/holding unit is installed at the same time.
[3] [16] [4] [15] [1]
[8] [9] [10]
F-6-5
6-4
6
Installation > Checking the Contents > Staple Finisher
6 Installation > Checking the Contents > Booklet Finisher
6-5
Booklet Finisher
[1] Clamping plate (front) *1 1 pc.
[2] Clamping plate (rear) *1 1 pc.
[3] Front leg cover 1 pc.
[4] Rear leg cover 1 pc.
[14] [5] Ground rail 1 pc.
[8] [6] Caster cover (front) 1 pc.
[19]
[7] Caster cover (rear) 1 pc.
[7]
[8] Spacer 1 pc.
[15]
[18] [17] [9] Staple cartridge 1 box
[6]
[10] Staple cartridge for saddle 1 box
[19]
[11] Tray label 1 pc.
[16] [12] Setting label 1 pc.
[13] Bookbinding label 1 pc.
[2] [14] Clamp 1 pc.
[15] Entrance upper guide 1 pc.
[19]
[16] Entrance lower guide 1 pc.
[18] [17] Stepped screws (M4) 2 pcs.
[4] [18] Binding screw (M4x8) 6 pcs.
[19] Tapping screw (M4x12) 3 pcs.
[3] [18] [5] [17] [1]

*1. It is not used when the Document insertion/holding unit is installed at the same time.
npacking
[9] [10] [11] [12] [13]
F-6-6
6-5
6
Installation > Checking the Contents > Booklet Finisher
6 Installation > Unpacking > Unpacking Procedure
6-6
Unpacking 2) Lift the finisher together with its cushioning base (palette). Be sure to work in a group of
two persons.
Unpacking Procedure
CAUTION:
NOTE:
The finisher is packed using tape and fixings and cushioning materials to be • If you shift up the finisher on its side, you would likely deform or damage the
protected against vibration and shock during transportation. Be sure to remove machine. Moreover, in the case of the Booklet Finisher, the force applied to the
them before starting to install the finisher. It is a good idea to store away the o
m
e
.o
r front cover can deform the hinge.
removed fixings and cushioning materials for possible relocation of the finisher, e.g.,
to a new site or for repairs. • The finisher is rather heavy (Staple Finisher: 48 kg, Booklet Finisher: 71 kg). Be
sure to work in a group of two persons or more. Particularly when moving it over
a step on the floor, be sure to take full care not to let it tumble over.
1) Take out the accessory box from the shipping box.
CAUTION:
At this point, do not remove the 4 cushioning materials from the finisher.
Otherwise, some part of the product may be damaged.
F-6-8
F-6-7
6-6
6
Installation > Unpacking > Unpacking Procedure
6-7
3) Remove the cushioning material (styrofoam) from the upper cover side. 5) Take the finisher out of the bag and remove the tapes and the protection sheets used
outside of the finisher.
6) Remove the 2 tray fixings.

• 2 fixing screws
x2
F-6-9
4) Slightly lift the front and rear casters, and remove the cushioning material (Styrofoam). Be
sure to shift up the finisher by holding the upper left cover.
CAUTION:
Do not press the tray.
F-6-11
7) Open the front cover.
F-6-10 F-6-12
6-7
6
6-8
8) Remove the tape and the cushioning material (styrofoam) from the stapler. 11) Put the stitcher back in. (only for the Booklet Finisher)
12) Close the front cover.
F-6-13
9) In the case of the Booklet Finisher, slide out the stitcher unit to the front..
F-6-14
10) Remove the stitcher fixing member. (only for the Booklet Finisher)
• 1 screw
x1
F-6-15
6-8
6
6 Installation > Installation Procedure > Installing Accessories
6-9
Installation Procedure Installing Accessories

When installing the external puncher together with the finisher, install it before connecting the
Preparing the Finisher for Installation finisher to the upstream connection machine.
For the procedures for installing the external puncher, refer to its installation procedure
manual.
1) Mount the ground rail.
• 2 binding screws (M4x8)
CAUTION:
Attach the ground rail to the front side position [A] according to the connected upper
stream equipment.
<Staple Finisher> <Booklet Finisher>
x2
F-6-17
[A] [A]
F-6-16
6-9
6
Installation > Installation Procedure > Installing Accessories
6 Installation > Installation Procedure > Preparation for Installation on Host Machine Side
6-10
Preparation for Installation on Host Machine Side
3) Mount the clamping plate (front) and the clamping plate (rear).
When the upstream connection machine is the host machine, make the preparation work for • 4 binding screws (M4x8)
the instration according to the following procedure. When the upstream connection machine
is the document insertion/folding unit, see the next paragraph.
<Connecting to Host Machine>
1) At the rear side of the host machine, free the cables from the 2 wire saddles to remove the
left rear cover of the host machine.
x4
x2
F-6-20
4) Mount the suplied entrance upper guide and entrance lower guide.
• 2 tapping screws (M4x12)
F-6-18
2) Remove the 2 small covers at the left side of the host machine. x2
NOTE:
Removed small covers are no longer used.
F-6-21
F-6-19
6-10
6
Installation > Installation Procedure > Preparation for Installation on Host Machine Side
6-11
CAUTION:
5) Affix the supplied spacer to the delivery upper cover of the host machine so it aligns with
When the external puncher is installed at the same time, affix the spacer supplied with
the base lines [A] shown in the figure.
the puncher to the delivery upper cover of the host machine so it aligns with the base
lines [A] shown in the figure. In addition, affix the spacer supplied with the finisher to
[A] the entrance upper part of the puncher so it aligns with the base lines [B] shown in the
figure.
[A]
[A]
55mm
[A]
55mm
F-6-22 F-6-23
[B]
[B]
[A]
F-6-24
6-11
6
6-12
<Connecting to Document Insertion/Folding Unit>
2) Affix the supplied spacer to the document insertion/folding unit so it aligns with the lower
1) At the rear side of the host machine, free the cables from the 2 wire saddles side of the line for affixing.
to remove the left rear cover of the host machine.
NOTE:
When the external puncher is installed at the same time, affix the spacer supplied
with the external puncher unit.
x2
F-6-25
F-6-26
NOTE:
When connected to the document insertion/folding unit, the clamping plates(front/
rear) supplied with the finisher are not used. Secure them to the bottom plate of
the document insertion/folding unit with the binding screw (M4x8) supplied with the
finisher.
F-6-27
6-12
6
6 Installation > Installation Procedure > Connecting to Host Machine
6-13
Connecting to Host Machine
3) Check that the screw hole is positioned between the marking-off lines of the clamping
The connected procedure to the Host Machine is described here. plate.
The connected procedure to the document insertion/holding unit is described to the next
paragraph. NOTE:
If the screw hole is not positioned between the marking-off lines, carry out the
adjustment described in "Adjusting the Height and Tilt."
1) Fit the pin of the clamping plate (front) on the Host Machine in the slot on the finisher.
F-6-28
2) Open the finisher front cover.
F-6-30
F-6-29
6-13
6
Installation > Installation Procedure > Connecting to Host Machine
6-14
4) Move behind the machine. Remove the screw to detach the rear cover (small) of the 5) Fix the clamping plate (rear) of the host machine in place to the finisher
finisher. Check that the screw hole is positioned between the marking-off lines on the • 1 stepped screw (M4)
clamping plate.
MEMO:
If the screw hole is not positioned between the marking-off lines, carry out the
F-6-32
F-6-31
6-14
6
6-15
6) Attach the supplied clamp to the tape portion of the interface cable, and then secure it to 7) Connect the finisher interface cable to the host machine.
the finisher together with the rear cover (small) using the screw removed in Step 4).
F-6-34
8) Attach the left rear cover of the host machine and secure the cables with the wire saddles.
x2
F-6-33
F-6-35
6-15
6
6 Installation > Installation Procedure > Connecting to Document Insertion /Paper Folding Unit
6-16
Connecting to Document Insertion /Paper Folding Unit
9) Move in front of the machine. Fix the clamping plate (front) of the host machine in place to
the finisher. The connected procedure to the document insertion/holding unit is described here. The
• 1 stepped screw (M4) connected procedure to the host machine is described to the previous paragraph.
1) Fit the pin of the clamping plate (front) on the document insertion/holding unit in the slot on
the finisher.
CAUTION
In case that the upper stream equipment is the document insertion unit, slide the
finisher straightly aligning it to the base plate of the document insertion unit to avoid
the earth plate from any damages.
F-6-36 F-6-38
10) Close the finisher front cover.
11) Lock the caster with the stoppers of the casters (front/rear).
F-6-37
6-16
6
Installation > Installation Procedure > Connecting to Document Insertion /Paper Folding Unit
6-17
2) Open the finisher front cover. Check that the screw hole is positioned between the marking- 3) Detach the rear upper cover.
off lines of the clamping plate. • 4 screws
NOTE:
If the screw hole is not positioned between the marking-off lines, carry out the x4
F-6-40
F-6-39
6-17
6
6-18
4) Check that the screw hole is positioned between the marking-off lines on the clamping 5) Fix the clamping plate (rear) of the document insertion/holding unit in place to the finisher .
plate. • 1 stepped screw (M4)
NOTE:
If the screw hole is not positioned between the marking-off lines, carry out
the adjustment described in "Adjusting the Height and Tilt."
F-6-42
F-6-41
6-18
6
6-19
6) Connect the cable extending from the document insertion/folding unit to the relay connector 7) Attach the wire saddle supplied with the document insertion/folding unit.
(for finisher) (supplied with the document insertion/ folding unit). Pass the cable of the relay connector attached in Step 6) through the wire saddles, and
Mount the relay connector to the document insertion/folding unit. then connect the relay connector to the connector (J741) on the finisher controller PCB.
• 1 binding screw (M3x6, supplied with the document insertion/ folding unit).
CAUTION:
Install the relay connector cable so that the both harness bands for the core are
positioned in the left side of the wire saddle.
F-6-44
8) Attach the finisher rear upper cover.
• 4 screws
x4
F-6-43
F-6-45
6-19
6
6-20
9) Remove the screw retaining the rear cover (small). Attach the supplied clamp to the tape 10) Connect the finisher interface cable to the host machine.
portion of the interface cable, and then secure it to the finisher together with the rear cover
(small) using the removed screw.
F-6-47
11) Attach the left rear cover of the host machine and secure the cables with the wire saddles.
x2
F-6-46
F-6-48
6-20
6
6 Installation > Installation Procedure > Attaching the Labels etc. > Attaching the Leg and Caster Covers
6-21
Attaching the Labels etc.
12) Move in front of the machine. Fix the clamping plate (front) of thedocument insertion/
holding unit in place to the finisher. ■■Attaching the Leg and Caster Covers
• 1 stepped screw (M4).
<Staple Finisher>
1) Open the front upper cover, remove the screw, and open the front lower cover.
F-6-51
2) Mount the supplied front leg cover.
NOTE:
Align the 3 claws of the back of the cover to the hole of the base frame, and slide it
to attach.
F-6-49
x3
13) Close the finisher front cover.
14) Lock the caster with the stoppers of the casters (front/rear).
F-6-50 F-6-52
6-21
6
Installation > Installation Procedure > Attaching the Labels etc. > Attaching the Leg and Caster Covers
6 Installation > Installation Procedure > Attaching the Labels etc. > Attaching the Leg and Caster Covers
6-22
<Booklet Finisher>
3) Attach the supplied caster covers (front) and (rear).
1) Open the front cover, mount the supplied front leg cover.
NOTE:
Align the 3 claws of the back of the cover to the hole of the base frame, and slide it
to attach.
x3
F-6-53
4) Close the front lower cover and fix it the screw.
5) Close the front upper cover.

F-6-54
2) Attach the supplied rear leg cover.
• 1 tapping screw (M4x12)
F-6-55
6-22
6
Installation > Installation Procedure > Attaching the Labels etc. > Attaching the Leg and Caster Covers
6 Installation > Installation Procedure > Attaching the Labels
6-23
Attaching the Labels
3) Attach the supplied caster covers (front) and (rear).
1) Affix the remaining tray labels to the upper and lower trays as shown in the figure.
2) Affix the supplied setting labels which is specified by user on the frame line of tray labels.
3) For the booklet finisher, affix a bookbinding label to the saddle tray as shown in the figure.
B A
1mm
1mm
F-6-56
4) Close the front cover.
F-6-57
6-23
6
Installation > Installation Procedure > Attaching the Labels
6 Installation > Checking the Height/Tilt (When a Malfunction Occurs) > Adjusting the Height and Tilt
6-24
Checking the Operation Checking the Height/Tilt (When a Malfunction

Occurs)
Making Checks
Adjusting the Height and Tilt
2) Confirm that the combination of the firmware version for host machine and finisher is
CAUTION:
appropriate.
Depending on the condition of the floor of the site of installation, you may need to
3) Check the paper feed and stapler operation.
adjust the height and tilt of the finisher. If the screw hole is not positioned between
4) When a jam or malfunction occurs after checking operation, follow the procedure explained the marking-off lines in the joint part, a paper jam may occur. Carry out the following
in "Adjusting the Height and Tilt" to adjust the height/ tilt, if necessary. procedure to adjust the height and tilt of the finisher.
Be sure to adjust the height first, and then adjust the tilt.
6-24
6
Installation > Checking the Height/Tilt (When a Malfunction Occurs) > Adjusting the Height and Tilt
6-25
1) Preparing for the adjustment 2) Adjusting the height
<Staple Finisher> <Booklet Finishe>
1-1) Open the front upper cover, remove the 1-1) Open the front cover. Remove the NOTE:
Adjust the height at four casters.
screw, and open the front lower cover. screw to detach the wrench from the
back of the front cover.
F-6-58
1-2) By removing a screw, take out a wrench
from the back of the front lower cover.
F-6-61
2-1) Using the wrench, turn the caster lock nut in the allow direction to loosen the nut.
F-6-60
2-2) Using the wrench, turn the height adjusting nut of the caster in the allow direction.
(A full turn of the adjusting nut changes the finisher height by 1.75 mm.)
• To increase the height of the finisher, turn the nut in the direction of arrow [A].
• To reduce the height of the finisher, turn the nut in the direction of arrow [B].
F-6-59 T-6-1
F-6-62
6-25
6
6-26
3) Adjusting the tilt 4) After completing the height and tilt adjustment, tighten the nut loosened in Step 2-1).
5) Mount the wrench to the back of the front cover with the screw and then close the front
NOTE: cover.
Adjust the tilt at two left casters.
F-6-63
3-1) Using the wrench, turn the tilt adjusting nut of the caster in the direction of the arrow.
(A full turn of the adjusting nut changes the finisher height by 1.75 mm.)
• To tilt the finisher to the right, turn the nut in the direction of arrow [A].
• To tilt the finisher to the left, turn the nut in the direction of arrow [B].
[A] [B]
[A] [B]
F-6-64
6-26
6
Appendix
■
■Service Tools
■
■Signal Name List
■
■General Circuit Diagram
■
■General Timing Chart
Appendix > Service Tools > Special Tools
ii
Service Tools
Solvents and Oils

No. Name Uses Composition Remarks
1 Alcohol Cleaning; e.g., Fluoride-family hydrocarbon Do not bring near fire.
Glass, plastic, Alcohol Procure locally.
rubber, Surface activating agent IPA (isopropyl alcohol)
external covers Water may be substituted.
2 Solvent Cleaning; e.g., Fluoride-family hydrocarbon Do not bring near fire.
Metal, oil, toner Chlorine-family hydrocarbon Procure locally
stain Alcohol Substitute:
MEK(methyl ethyl
ketone)
3 Lubricating oil Lubrication; e.g., Synthetic hydrocarbon oil Tool No.: FY9-6022
Drive areas, friction Refined mineral oil
areas.
T-7-1
Special Tools
None
ii
Appendix > Service Tools > Special Tools
Appendix > Signal Name List > Signal Names > Staple Finisher
iii
Signal Name List Abbreviated Signal Signal Name

Name
STP-READY HOOK TOP POSITION DETECT
Signal Names Signai
STPSFT-HP-SEN STAPLER SHIFT HP DETECT
List of Signal Names/Abbreviations (Finisher Unit) Signal
The following presents the abbreviations of signals used in this manual and in drawings, and SWG-HP-SEN SWING GUIDE HP DETECT Signai
the meaning of each signal. SWG-M+24V SWING GUIDE OPEN DETECT
SWITCH Signal
Reference: Signals enclosed by brackets [ ] are electrical signals, However, the state "1" or TIMMING-SEN FEED PLATE PASS PAPER
"0" of these analog signals cannot be indicated. Otherwise, the state of digital signals "1" or DETECT Signal
"0" can be indicated. UPTRY-AREA-SEN1 TRAY 1 AREA DETECT Signal 1
UPTRY-AREA-SEN2 TRAY 1 AREA DETECT Signal 2
■■Staple Finisher UPTRY-AREA-SEN3 TRAY 1 AREA DETECT Signal 3
Abbreviated Signal Signal Name UPTRY-PAPER-SEN TRAY 1 PAPER DETECT Signal
Name LOWTRY-AREA-SEN1 TRAY 2 AREA DETECT Signal 1
ASSIST-HP-SEN REAR END ASSIST GUIDE HP LOWTRY-AREA-SEN2 TRAY 2 AREA DETECT Signal 2
DETECT Signal LOWTRY-AREA-SEN3 TRAY 2 AREA DETECT Signal 3
BIND-CL-ON STACK EJECTION LOWER LOWTRY-PAPER- TRAY 2 PAPER DETECT Signal
ROLLER CLUTCH DRIVE Signal
SEN
BUFF-P-SL-ON BUFFER REAR END HOLDING
SOLENOID DRIVE Signal LOWTRY-HP-SEN TRAY 2 PAPER SURFACE
DETECT Signal 1
BUFF-ROL-SL-ON BUFFER ROLLER ALIENATE
SOLENOID DRIVE Signal UPPER-TRY-P-SEN TRAY 1 PAPER SURFACE
DETECT Signal
DELIV-ROL-SL-ON 1ST DELIVERY ROLLER
ALIENATE SOLENOID DRIVE TRY-M+24V TRAY 1 CLOSED DETECT
Signal SWITCH Signal
F-COVER-SEN FRONTCOVER OPEN/CLOSE STP-M+24V STAPLE SAFETY SWITCH Signal
DETECT Signal ESCAPE-PAPER-SEN ESCAPE TRAY FULL DETECT
F-COVER-SW FRONT DOOR CLOSED DETECT Signal
SWITCH Signal ESCAPE-PASS-SEN ESCAPE TRAY PASS PAPER
FJOG-HP-SEN FRONT ALIGNMNT PLATE HP DETECT Signal
DETECT Signai FR-UPCOVER-SEN ESCAPE DOOR OPEN/CLOSE
INLET-SEN INLET PAPER DETECT Signal DETECT Signal
INLET-ROL-SL-ON FEED ROLLER ALIENATE ESCAPE-SL ESCAPE SOLENOID DRIVE
SOLENOID DRIVE Signal Signal
JOGTRY-P-SEN PROCESSING TRAY PAPER 1700-P-SEN TRAY 2 PAPER SURFACE
DETECT Signal DETECT Signal 2
RJOG-HP-SEN REAR ALIGNMNT PLATE HP UPPER-TRY TRAY 1 CLOSED DETECT
DETECT Signal SWITCH Signal
SHUT-CL SHUYYER OPEN/CLOSE
CLUTCH DRIVE Signal
SHUTTER-HP-SEN SHUTTER HP DETECT Signal
STP-HP STAPLER HP DETECT Signai
STP-INTERFERE- STAPLER ALIGNMENT
SEN INTERFERENCE DETECT Signal
STP-LS HOOK EMPTY DETECT Signai
iii
Appendix > Signal Name List > Signal Names > Staple Finisher
Appendix > Signal Name List > Signal Names > Booklet Finisher
iv
■■Booklet Finisher Abbreviated Signal Name Signal Name
Abbreviated Signal Name Signal Name SDL-FRONT-STP-HP STITCHING HP DETECT Signal
2
SDL-A3-EDGE-SEN No.1 PAPER SENSOR DETECT
Signal SDL-STP-UNIT STITCHER IN DETECT Signal
SDL-B4-EDGE-SEN No.2 PAPER SENSOR DETECT STRY-PAPER-SEN TRAY PAPER DETECT Signal
Signal SDL-VER-PASS VERTICAL PATH PAPER
SDL-A4R-EDGE-SEN No.3 PAPER SENSOR DETECT DETECT Signal
Signal SDL-JOG-HP ALIGNMNT PLATE HP DETECT
SDL-EJECT-SENS DELIVERY DETECT Signal Signal
SDL-EXIT-COVER-SW DELIVERY DOOR OPEN
DETECT SWITCH Signal
SDL-EJCT-COVER DELIVERY COVER OPEN
DETECT Signal
SDL-SEMICIRCLE-HP CRESCENT ROLLER PHASE
DETECT Signal
SDL-FOLD-CLK FOLD MOTOR CLOCK Signal
SDL-1FLSP-SL FLAPPER DRIVE Signal 1
SDL-2FLSP-SL FLAPPER DRIVE Signal 2
SDL-GUIDE-HP PAPER GUIDE HP DETECT
Signal
SDL-REAR-STP-NDL HOOK EMPTY DETECT Signal
1
SDL-FRONT-STP-NDL HOOK EMPTY DETECT Signal
2
INLET-ROLL-SEN SADDLE INLET PAPER
DETECT Signal
SDL-INLET-COVER INLET COVER OPEN DETECT
Signal
SDL-INLET-COVER-SW INLET COVER OPEN SWITCH
Signal
SDL-THRUST-CLK LUNGE MOTOR CLOCK Signal
SDL-THRUST-HP LUNGE HP DETECT Siganl
SDL-THRUST-TOP LUNGE TOP POSITION
DETECT Signal
SDL-FOLD-HP PAPER FOLD HP DETECT
Signal
SDL-PAPERPOS-HP PAPER POSITION PLATE HP
DETECT Signal
SDL-PAPER-SEN PAPER POSITIONING GUIDE
PAPER DETECT Signal
SDL-PICKUP-SL FEED PLATE CONTACT
SOLENOID DRIVE Signal
SDL-INLET-SL SADDLE INLET SOLENOID
DRIVE Signal
SDL-REAR-STP-HP STITCHING HP DETECT Signal
1
iv
Appendix > Signal Name List > Signal Names > Booklet Finisher
v
General Circuit Diagram
Staple Finisher (1/3)

Appendix > General Circuit Diagram > Staple Finisher (1/3)

Swing Guide Buffer
Gear Change Rear End 1st Delivery Buffer Roller Feed Roller
Front Cover Swing Guide Feed Path Swing Height Staple Safety Switch
Home Position Holding Roller Separation Separation Separation
Gear Change Switch HP Sensor Sensor Detecting Sensor Switch
Sensor Inlet Sensor Solenoid Solenoid Solenoid Solenoid
Motor MSW101 PI105 PI104 PI123 MSW104 MSW102
PI117 PI103 SL104 SL103 SL102 SL101
M110
1
COM COM COM
SL SL SL SL
3 2 1 3 2 1 3 2 1
J902 3 2 1 J803 1 2 3
M
3 2 1 3 2 1
2 1
2 1 2 1 2 1
3 2 1 3 2 1 NO
3 2 1
J904 NO
<NC-3>
NO
<NC-3>
2
J901
4 3 2 1 J801 J807
1 2 3 4 1 2 J808 1 2 1 2 J810 J816L
J809 1 2
2 1 J816DH MT1007
J816D
J804L
1 2 3 J812L J813L J814L
1 2 1 2 1 2
J804DH
3 2 1
J812DH J813DH J814DH
J903L 2 1 2 1 2 1
J815L
J804D 1 2 3
J812D J813D J814D 1 2
3 2 1 J903DH MT1006
2 1
J815DH
J903
J815D
MT2002
SWING-HIGHT-SEN
G-CHANGE-HP-SEN
SWG-HP-SEN
TIMING-SEN
MT2001
SWG-M+24V
STP-M+24V
L-GND
L-GND
INLET-SEN
L-GND
+5VR
+5VR
+5VR
+24R
+24V
+24V
+24V
+24V
+24V
L-GND
L-GND
+24V
+24V
+5VR
+5VR
1 2 3 4 5 6 4 3 2 1 1 2 1 2 3 4 5 6 7 8 9
1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 1 2 3 4 1 2 3
J712 J710 J707 J731
J714 J713 J723 J724 J726
FLASH-I/F EXAM-I/F FAN
Finisher Controller PCB (1/2)

J718WH
J701 J702 J709 J711 J716 J717 J715 J718B J718A
11 10 9 8 7 6 5 4 3 2 1
2 1 4 3 2 1 5 4 3 2 1 2 1 4 3 2 1 2 1 9 8 7 6 5 4 3 2 1 9 8 7 6 5 4 3 2 1
L-GND
L-GND
UPTRY-AREA-SEN3
UPTRY-AREA-SEN2
UPTRY-AREA-SEN1
+5VR
+5VR
UPTRY-PAPER-SEN
N,C
P-GND
P-GND
UPPER-M-ON
UPTRY-FG
UPTRY-M-GAIN
UPTRY-M-CW/CCW
UPTRY-M-CLK
+24V
+24V
+24V
+24V
P-GND
SWING-M-B*
SWING-M-B
SWING-M-A
SWING-M-A*
TRY-M+24V2
TRY-M+24V
BIND-M-B*
BIND-M-A*
BIND-M-B
BIND-M-A
INLET-M-B*
INLET-M-A*
INLET-M-B
INLET-M-A
MT1010 MT1003
END1
FG
J822
1 2 3
3 2 1 1 2 3 4 5 6 7 8 9
1 2 3 4 5
1 2 MT1011 J981 J823 MT1002
1
J817 J819 J820

1 2 3 4 5 6 1 2 3 4 5 6
CL 1 2 3 4 5 6 2 1 J821
PI111 Tray 1 Shift 1 2 3 4 5 6
2
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 NO
M M
CL102 M Tray 1 Paper Area Sensor M
Stack Ejection PCB M107

<NC-3>
Sensor
COM
1
M101 M106 Lower Roller M102 MSW103 Tray 1 Shift Motor
Feed Motor Swing Motor Clutch Stack Ejection Tray 1 Switch
J1017 Motor Tray 1 Shift Motor PCB
4 3 2 1
A7 B8
J1022 J1023
TO HOST MACHINE
v
vi
Stapler Alignment
Tray 2 Shift Motor PCB

Stapler Shift Motor Interference Sensor
M111 Stapler Motor
Tray 2 Shift Motor Tray 2 Paper M105 M
PI116
M108 Sensor Tray 2 M 2 1
1 2 3 J829
PI112
M
J827 J828
Shift Area 6 5 4 3 2 1 1 2 3
6 5 4 3 2 1
J826 4 3 2 1 1 2 3 4 5
6 5 4 3 2 1
Sensor PCB
J824 1 2 3
J1981
9 8 7 6 5 4 3 2 1
J825
3 2 1 5 4 3 2 1
J993
2 4 6 8 10 12 14 16 18 J995 1 2 3 4 5 6 7 8 9
8 7 6 5 4 3 2 1
J994
1 3 5 7 9 11 13 15 17 19
MT1005 Stapler PCB 2
TO FEEDER-DRIVER
J886A J886WH J886B
J882A J881B J881WH J881A
STP-INFERE-SEN
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 1 2 3 4 11 10 9 8 7 6 5 4 3 2 1 11 10 9 8 7 6 5 4 3 2 1
STPSFT-M-B*
STPSFT-M-A*
STP-HP-SEN
STPSFT-M-B
STPSFT-M-A
STP-M-CCW
STP-M-CCW
STP-M-CCW
STP-READY
STP-M-CW
STP-M-CW
STP-M-CW
STP-LS
L-GND
L-GND
L-GND
+5VR
+5VR
1 3 5 7 9 11 13 15 17 19
2 4 6 8 10 12 14 16 18
J992
LOWTRY-PAPER-SEN
LOWTRY-M-CW/CCW
FRONT-COVER-SEN
MT1004
ESCAPE-PASS-SEN
FR-UPCOVER-SEN
LOW-AREA-SEN1
LOW-AREA-SEN2
LOW-AREA-SEN3
Stapler PCB 1
LOWTRY-M-GAIN
ESCAPE-M-STBY*
TAIL-EGDE-SEN
ESCAPE-SL-ON
LOWTRY-M-CLK
PCH-UNIT-ON*
LOWTRY-M-ON
PCH-M-STBY*
ESCAPE-P-SEN
+24VPUNCH
ESCAPE-M-A*
ESCAPE-M-B*
ESCAPE-M-I0
ESCAPE-M-I1
LOWTRY-FG
ESCAPE-M-A
ESCAPE-M-B
PCH-M-A*
PCH-M-B*
PCH-OUT
PCH-RXD
PCH-TXD
PCH-M-I0
PCH-M-I1
JOINT-SEN
PCH-M-A
PCH-M-B
PCH-IN
P-GND
P-GND
L-GND
L-GND
L-GND
L-GND
J991
P-GND
P-GND
L-GND
L-GND
L-GND
+5VR
+5VR
+5VR
+24V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
L-GND
L-GND
L-GND
+5VR
+24V
+24V
N.C
N.C
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 J720 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
J719A J719B J708A J708WH J708B J706 J705B J705WH J705A
L-GND
STP-INTERFERE-SEN
STP-HP-SEN
STP-READY
STP-LS
STP-M-CW
STP-M-CW
STP-M-CCW
STP-M-CCW
STPSFT-M-A*
STPSFT-M-A
STPSFT-M-B
STPSFT-M-B*
+5VR
+5VR
J719WH
Finisher Controller PCB (2/2)

J721A J721WH J721B
J732 J722 J703 J704
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 7 6 5 4 3 2 1 3 2 1
L-GND
SHUTTER-HP-SEN
L-GND
1700-P-SEN
L-GND
L-GND
L-GND
L-GND
FJOG-HP-SEN
L-GND
RJOG-HP-SEN
L-GND
L-GND
STPSFT-HP-SEN
ASSIST-HP-SEN
UPPER-TRY-P-SEN
LOWER-TRY-P-SEN
JOGTRY-P-SEN
+5VR
+5VR
+5VR
+5VR
+5VR
+5VR
+5VR
+5VR
+5VR
TO SADDLE-CONTROLLER
RJOG-M-B*
RJOG-M-A*
ASSIST-M-B*
ASSIST-M-A*
FJOG-M-B*
FJOG-M-A*
RJOG-M-B
RJOG-M-A
ASSIST-M-B
ASSIST-M-A
FJOG-M-B
FJOG-M-A
J871D J841D
1 2
J830D J871LH 1 2 3 4 5 6 7 8 9 10 11 12
J851D 2 1 J871L J841LH J841L
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 12 11 10 9 8 7 6 5 4 3 2 1
J830LH 12 11 10 9 8 7 6 5 4 3 2 1
J851LH
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
J851L
J830L
J811D
1 2
J811DH
2 1 J842 J843
J811L 1 2 3 4 1 2 3 4 J844
6 5 4 3 2 1
1 2
1 2 3 4 1 2 3 4 6 5 4 3 2 1
CL M M M
J833D CL101 M103 M104 M109

J831 1 2 3 1 2 3 4 5 6
Shutter Clutch Front Rear Rear End
J833DH
Assist Motor
1 2 3
J833L 6 5 4 3 2 1 Aligning Plate Aligning Plate
PI110 Motor Motor
Stapler Shift
HP Sensor
J838 J840
J834 J835 1 2 3
1 2 3
J832 1 2 3
J836 1 2 3 1 2 3
1 2 3
1 2 3
1 2 3 1 2 3
1
1
2
2
3
3
1 2 3 J839
J837 1 2 3 1
1
2
2
3
3
PI106
1 2 3
PI109
PI113 PI120 PI114 PI115 Front Rear End
Shutter HP Tray 2 Tray 1 Tray 2 PI108 PI107
Aligning Plate Assist
Sensor Paper Surface Paper Surface Paper Surface Processing HP Sensor Rear
Aligning Plate HP Sensor
Sensor 2 Sensor Sensor 1 Tray
Sensor HP Sensor
vi
vii
Escape Tray Path Escape Tray Full

Sensor Sensor Front Cover Sensor Escape Door Sensor
PI118 PI119 PI102 PI121
Escape Feed Motor Escape Solenoid

3 2 1
M112 SL105 3 2 1 J896 3
3
2
2
1
1
J897 J806 3
3
2
2
1
1
3
3
2
2
1
1
J861
M SL
1 2
6 5 4 3 2 1
J894 6 5 4 3 2 1
J893L
Inlet Motor 1 2
M113 J893DH
2 1
M
J895L 1 2 3 4 5 6 J895LH
J893D
6 5 4 3 2 1
J891 6 5 4 3 2 1 J895D
6 5 4 3 2 1
MIDDLE-FEED-M-A*
MIDDLE-FEED-M-B*
ESCAPE-FEED-M-A*
ESCAPE-FEED-M-B*
MIDDLE-FEED-M-A
MIDDLE-FEED-M-B
ESCAPE-FEED-M-A
ESCAPE-FEED-M-B
ESCAPE-PAPER-SEN
ESCAPE-PASS-SEN
FR-UPCOVER-SEN
F-COVER-SEN
ESCAPE-SL
L-GND
L-GND
+24V
L-GND
L-GND
+5V
+5V
+5V
+5V
1 2 3 4
1 2 3 4 5 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
J883 J888 J889 J887
Feed Driver PCB
J881 J882 J885 J884WH

J886
2 1
TO FINISHER-CONTROLLER TO PUNCH-DRIVER
F-7-1
vii
viii
Booklet Finisher (1/1)
Vertical Path
Appendix > General Circuit Diagram > Booklet Finisher (1/1)
Appendix > General Circuit Diagram > Booklet Finisher (1/1)

Paper Folding Stitcher Unit Paper Sensor
HP Sensor IN Sensor PI17
PI21 PI16 J138DH
J138L J135D
J135DH
3 2 1
3 2 1 J132 +24V
1
SL5 Saddle Inlet Solenoid
12
1
SDL-INRET-SL
SL
3 2 1 3 2 1
2
1
9 10 11
2
J130 3 2 1
J131 3 2 1
J308
+5V
J135L
3
J308H 1 2 3 4
S-GND
J133
4
INRET-ROLL-SEN
J208 4 3 2 1
5
8
PI22 Saddle Inlet Sensor
3 3
6
7
2 2
7
SDL-FOLD-HP
1
J107
3
J133H
1 1
8
5
J136 J137
S-GND
SDL-VER-PASS
9 10 11
SDL-STP-UNIT
1
4
1
Paper Pushing Plate PI1
+5V
2
3
2
7
S-GND
S-GND
3
2
3
6
Motor Clock Sensor
12
+5V
+5V
TO FINISHER CONTROLLER
5
4
+5V J138D
3
1 2 3 1 2 3 4 5 6
12
SDL-THRUST-CLK 1 2 1 2 3 1 2 3 4 5 6 7
2
J18 J13 J19 J21 J2
9 10 11
S-GND
1
J102 J703L
2
Paper Sensor PCB
3
1 1
PI4
8
PI18 No.1 Paper Sensor
4
2 2
J11
Paper Folding Motor
7
+5V
5
3
J20
6
J309H SDL-FOLD-CLK J304
6
J204
Clock Sensor J101
5
J209 S-GND J304H
7
J309 +5V 3 2 1
4
1
SDL-JOG-HP
5
1
8
PI5
3
1
SDL-A3-EDGE-SEN
2
S-GND
4
2
9 10 11
2
2
SDL-B4-EDGE-SEN
3
+5V
Alignment Plate HP Sensor 3
3
3
1
3
SDL-A4R-EDGE-SEN
4
3 2 1
2
S-GND
5
1
1
J704L
J139L J123
P-GND
1
J1
2
3 2 1
J124
2
+24V
2
TO FINISHER CONTROLLER J139D
1
1
3 3
3
PI9 Inlet Cover Sensor
1
2
J10
2
4
1 1
5
+5V
6
S-GND
J325
7
J225
Saddle Stitcher Controller PCB
SDL-INRET-COVER
J225H J325H J425
8
J125
J108
1
J525
4
M8
3
SDL-THRUST-MTR-CCW +5V
2
PI11 Delivery Sensor
3 3
2
S-GND
2
4
M
SDL-THRUST-MTR-CW
Paper Pushing Plate Motor
3
J23
2 2
1
SDL-EJECT-SENS
1
3
SDL-FOLD-MTR-CCW
4
J126
1 1
+5V
2
J112 SDL-FOLD-MTR-CW
3 3
3
M2
S-GND
PI12 Crescent Roller Phase Sensor
2 2
2
2
M
SDL-SEMICIRCLE-HP
Paper Folding Motor
6
J127
1 1
1
1
+5V
J114
3
3
J9
PI13 Guide HP Sensor
S-GND
8
SDL-PAPER-POS-MTR-B*
2
2
1
1
SDL-GUIDE-HP
12
9 10 11
SDL-PAPER-POS-MTR-A*
J128
1
1
2
2
+5V
9 10 11
SDL-PAPER-POS-MTR-COM
M4
33
3
3
PI14 Paper Pushing Plate HP Sensor

S-GND
M
SDL-PAPER-POS-MTR-COM
22
4
4
Paper Positioning Plate Motor

SDL-THRUST-HP
12 13 14 15
SDL-PAPER-POS-MTR-B
11
5
5
+5V
8
SDL-PAPER-POS-MTR-A
3
3
PI15 Paper Pushing Plate Top Position Sensor
6
6
S-GND
7
SDL-JOG-MTR-B* J7
2
2
1
1
SDL-THRUST-TOP
6
SDL-JOG-MTR-A*
1
J105
1
2
2
5
SDL-JOG-MTR-COM J129
M5
+5V
3
3
1
4
1
PI8 Paper Positioning Plate Paper Sensor
3
3
M
SDL-JOG-MTR-COM S-GND
4
4
2
Alignment Motor
2
SDL-JOG-MTR-B
2
SDL-PAPER-SEN
5
5
3
1
1
SDL-JOG-MTR-A
1
J6 +5V
6
6
J201 J301
4
S-GND
J113 J301H
5
S-PAPERPOS-HP
6
+5V
7
J8 J15 J5 J12 S-GND
8
14 13 12 11 10 9 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 4 3 2 1 6 5 4 3 2 1 STRY-PAPER-SEN
9
SDL-GUIDE-M-A
SDL-PICKUP-SL
SDL-2FLAP-SL
SDL-1FLSP-SL
SDL-GUIDE-M-B
J106
+24V
+24V
+24V
SDL-REAR-STP-CW
SDL-REAR-STP-CW
SDL-REAR-STP-CCW
SDL-REAR-STP-CCW
SDL-REAR-STP-HP
S-GND
SDL-REAR-STP-NDL
S-GND
SDL-FRONT-STP-CW
SDL-FRONT-STP-CW
SDL-FRONT-STP-CCW
SDL-FRONT-STP-CCW
SDL-FRONT-STP-HP
SDL-FRONT-STP-NDL
SDL-GUIDE-M-COM
PI7 Paper Positioning Plate HP Sensor
1
6
3
3
SDL-GUIDE-M-COM
2
5
2
2
SDL-GUIDE-M-A* J100
3
4
1
1
SDL-GUIDE-M-B*
Stitcher Unit (Rear)
1
PI6 Tray Paper Sensor
3
3
5
2
2
2
2
6
3
1
1
1
J119
Staple Sensor (Rear) SW4
1 2 3 4 5 6
J402 J502
1
J202
NO
2 1 2 3 4 5 6
J302
JD2B
COM
J316 JD1B J302H J402H

M
Stitcher HP SW5 1
1
NO
J117D
7
2
M3
COM
Sensor (Rear)
2
SDL-FEED-M-B*
SDL-FEED-M-A*
6
SDL-FEED-M-B
SDL-FEED-M-A
1 2
3
Guide Motor
5
J117DH 2 1
4
4
1
J117L
Stitcher Motor (Rear) M6
5
M
J118D
3
J115D
2
1 2
J116D
7
1 2 3 4
1
2 1
J116DH J115DH 4 3 2 1
Staple Sensor (Front) SW6

1
1 1 2
7
J118DH
NO
2
2
COM
2 1
J115L
6
J118L
3
2 1
5
Stitcher HP SW7 1 J116L

4
SL
NO
2 2 1
COM
Sensor (Front) SL2

3
4 3 2 1
2 1 SL
6
No.2 Paper SL1 SL M

7
1
JD2H JD1H SL4 Deflecting No.1 Paper

M
Stitcher Motor (Front) M7 J315

2
JD2A JD1A
Feed Plate M1
Solenoid Deflecting Feed Motor
Contact Solenoid
Stitcher Unit (Front) Solenoid
F-7-2
viii
ix
General Timing Chart
Staple Finisher-L1
Appendix > General Timing Chart > Staple Finisher-L1 > Stapling : A4 size paper, 2-sheet document, rear1-point stapling.
Appendix > General Timing Chart > Staple Finisher-L1 > Stapling : A4 size paper, 2-sheet document, rear1-point stapling.
■■Stapling : A4 size paper, 2-sheet document, rear1-point stapling .
Operation start signal

Host machine eject signal
Operation
1 Inlet sensor (PI103)
2 Feed path sensor (PI104)
3 Inlet motor (M113)
4 Feed motor (M101)
5 Stack ejection motor (M102)
6 1st delivery roller separation

solenoid (SL103)
7 Stack ejection lower roller

cluth (CL102)
8 Swing motor (M106)
Swing unit home position up down up down up

9
sensor (PI105)
Front aligning plate motor
10
(M103)
Front aligning plate home Alignment Retract Alignment Retract Retract

11
12 Rear aligning plate motor

(M104)
Rear aligning plate home Retract
13
14 Stapler shift motor (M105)
Stapler shift home position

15
sensor (PI110)
16 Stapler motor (M111)
17 Rear end assist motor (M109)
Rear end assist home position

18
sensor (PI109)
19 Tray 1 shift motor (M107)
down up up down up
20 Tray 1 paper sensor (PI114)
: CW : CCW
F-7-3
ix
x
Booklet Finisher-L1
■■Stitching: A4R size paper, 3-sheet document, 1 set
Appendix > General Timing Chart > Booklet Finisher-L1 > Stitching: A4R size paper, 3-sheet document, 1 set
Appendix > General Timing Chart > Booklet Finisher-L1 > Stitching: A4R size paper, 3-sheet document, 1 set
Copying starts Delivery signal
Feeeding
Operation Initialization Loading the first sheet Loading the second sheet Loading the third sheet Stitching a bundle Folding, delivery
1 Inlet motor (M113)
2 Saddle inlet solenoid (SL5)
3 Feed motor (M1)
4 No.1 paper sensor (PI18)
7 No.1 paper deflecting

solenoid (SL1)
No.2 paper deflecting
8
solenoid (SL2)
9 Feed plate contact solenoid

(SL4)
Alignment plate home position
10
sensor (PI5)
11 Alignment motor (M5)
Crescent roller phase sensor

12
(PI12)
13 Stitcher motor (front)(M7)
Stitcher home position sensor

14
(front)(SW7)
15 Stitcher motor (rear)(M6)
Stitcher home position sensor

16
(rear)(SW5)
17 Guide home position sensor

(PI13)
18 Guide motor (M3)
19 Paper positioning plate paper

sensor (PI8)
20 Paper positioning plate home

Paper positioning plate motor
21
(M4)
22
Paper pushing plate top
23
24 Paper pushing plate motor (M8)
25 Paper folding motor (M2)
26 Delivery sensor (PI11)
27 Tray paper sensor (PI6)
28 Paper folding home position

sensor (PI21) : CW : CCW
F-1-2
F-7-4

Staple Finisher-P1 / Booklet Finisher-P1: Service Manual Rev0

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Copyright:

Available Formats

Staple Finisher-P1 / Booklet Finisher-P1: Service Manual Rev0

Uploaded by

Copyright:

Available Formats

Staple Finisher-P1 / Booklet Finisher-P1

Service Manual Rev0

© CANON INC. 2012

Set the cable/wire to the

Remove the screw.

1 Product Outline Stack Tray Unit--------------------------------------------------------------- 2-14

Notes Before it Works Serving

Points to Note at Cleaning

Specifications Item Specifications Remarks

Manual stapling Not Provided

Front 1-point stapling (30deg.) Front 1-point stapling (45deg.)

Rear 1-point stapling (30deg.) Rear 1-point stapling (45deg.)

Paper Size L1 L2 L3 Interval

L1 A4R 39.5-/+4mm 159.5-/+4mm 5-/+2mm 120mm

L2 LTRR, LGL 42.5-/+4mm 162.5-/+4mm 5-/+2mm 120mm

Item Specifications Remarks

Names of Parts ■■Saddle Finisher (Booklet Finisher)

Tray 2 Saddle delivery tray Foot cover

Front lower cover

1st delivery roller Buffer roller

Tray 2 Holding roller

Saddle delivery roller Paper folding roller

Saddle delivery tray Crescent roller

■■Finisher (Staple Finisher)

［Processing Tray Unit］

［Processing Tray Unit］

Saddle stitcher Motor

Feeding Unit ■■Booklet Finisher

Normal delivery tray

Normal delivery tray

First tray paper detection signal

Escape tray path paper

Second tray shift motor drive signal

First tray shift motor drive signal

Stack ejection motor drive signal

inlet motor drive signal

Stapler drive motor drive signal

Stapler motor drive signal

Paper folding home position detection signal PAFLDHP

Crescent roller position detection signal FDRLHP

Delivery detection singal DELV

Guide plate home position detection signal GIDHP

Vertical path paper detection signal VPJM

contact with or moving away from sheets as needed. PI19

Saddle inlet paper detection signal INLET-ROLL

position detection signal LUNGETOP

No2. paper detection signal 2NDPA

No.1 paper detection signal 1STPA

detection signal LUNGEHP

Saddle stitcher controller PCB (2/2)

Finisher controller ■■Controlling the Change of the Gear

Flapper drive signal 1 FLPSL1

Paper pushing motor clock signal LUNGECLK

Gear change motor

Paper folding motor drive signal

Drive used to change from low- to high-speed

Rear end assist

1st delivery roller

Stack ejection roller Buffer roller Feed roller

Stack ejection roller 1st delivery roller

Stack Tray Unit Rack

Detected items Tray 1 shift area sensor PCB

Stack ejection lower roller clutch (CL102)