Weekly Learning Summary

(10th Mei)
Name: Yandi Permana Putra
Department: Operation Department
Position: Local Operator
Shift: 4

I. Lube Oil System:

 Learning the equipment characteristics :
According to the function of turbine oil system, oil system is generally divided into two parts: lubricating oil system
and regulating (protecting) oil system The main function of lube oil system is:
 Supply oil to all bearings of the unit so as to lubricate and cool the bearing
 Supply regulation system & the protection device to maintain sufficient pressure oil to make them work normally.
 Supply lubricating oil for each transmission.
The main equipment in Lube oil system that is :
1. Oil Tank 4. Oil Cooler
2. AC Oil pump 5. Oil Filter
3. DC Oil pump 6. Fume exhauster
- Lube Oil Spesifications :
Name Unit Value Name Unit Value

1. Oil brand and oil Motor

ISO VG46
quality standard

2. Oil demand of oil Type

m³ 30 Explosion proof
system

3. Circulation rate of Capacity

9.7 kW 90
bearing oil

4. Pressure of bearing oil MPa(g) 0.01-0.2 Voltage V 380

5. Combined oil tank Square Current A 156

Capacity m³ 32 Speed r/min 2900

Outline dimensions (L × W mm×m Total weight

4900×2900×2300 kg 1500
× H) m×mm

Design pressure 9. DC emergency oil

MPa(g) Atmospheric pressure
pump

Material Type Electric centrifugal

Carbon steel
pump

Return oil flow kg/h 166320 Manufactory

6. Electric heater Quantity 1

Power / Voltage kW / V 4×8 /380 Capacity m³/h 198

7. Oil cooler Outlet pressure MPa(g) 0.25

Type Plate type, plate imported Speed r/min 2900

Manufactory APV，ALFALAVAL Material:

Quantity Set 2 Pump casing Carbon steel

Cooling area Approx. 130 (designed by Shaf

m2 Forged steel
10% margin)

Cooling water inlet design Impeller

℃ 40 Copper alloy
temperature

Oil outlet temperature ℃ 45～55 Motor

Cooling water flow m³/h ≈230 Type

Oil consumption m³/h 198 Capacity kW 30

Resistance MPa 0.06 Voltage V 220(DC)

Design pressure: Current A 160

Water side MPa(g) 1.0 Speed r/min 2900

Oil side MPa(g) 1.0 Total weight kg 1200

Design tempreture: 10. Main oil tank oil

flume extractor

Water side ℃ 80 Type Centrifugal

Oil side Manufactory Hangzhou Kexing

℃ 90
Blower Co., Ltd.

Material: Stainless steel sheet Quantity Set 2

8. AC lubricating oil Capacity

m³/h 780
pump (main oil pump)

Type Electric centrifugal pump Motor: m³/h 780

Manufactory Type

Quantity Set 2 Capacity kW 1.1

Capacity m³/h 198 Voltage V 380

Outlet pressure MPa(g) 0.55 Speed r/min 3000

Speed r/min 2900 Total weight kg 124

 Learning the steps for Starting and Shutdown the Lube Oil System :
 Learning The parameter limit for Lube Oil system :
 Re-Draw the diagram of Lube oil System :
 Understanding the check before start and Monitoring Local inspection Lube Oil system:
- Confirm the lube oil tank is cleaned and full filled with the qualified oil.for the first time filling shll be
considered the level oil at 1820-1960mm
- Confirm the main oil tank temperature is higher than 21℃ and lower than 70℃
- Before the oil cooler is put into operation, the oil and water sides must be emptied for medium filling
- Confirm that the pipeline of oil system of main unit is smooth and all holes of main oil tanks are sealed tightly
- Monitoring the pressure and temperature are normal range
- There is no vibration and abnormal sound in the Lube oil pump and the motor
- The fume exhauster is normal, the pressure range is -50 ~-100 Pa
- Check the filter is clean and another filter is in standby state
II. Jacking Oil and Turning Gear System:
 Learning the equipment characteristics :
Jacking oil is a part of lube oil system. The lube oil and jacking oil pump have a same oil tank source. The
jacking oil system of turbogenerator set is designed to avoid dry friction when turning on and to prevent damage
between journal and bearing bush
The specifications of Jacking Oil that is :
 Name Unit Value Name Unit Value

Pump Motor

Type Vane pump Type Explosion proof

Manufactory Denison Capacity kW 55

Quantity Set 3 Voltage V 380

Capacity l/min 108 Current A 102

Outlet pressure MPa(g) 17.5 Speed r/min 1500

Speed r/min 1500 Total weight kg 690

The specifications of Turning Gear that is :

Name Unit Value
Type Hydraulic motor
Turning speed r/min 60

TURNING GEAR
 JACKING OIL

 Learning the permissive and Steps for Starting Jacking Oil pump and Turning Gear:

 Learning the parameter limit for Jacking Oil and Turning Gear system :
Precautions before operation of turning gear
(1) Before operation of turning gear, it is
required to confirm that the lubricating oil, jacking
oil and generator sealing oil of main unit work
normally.
(2) The oil quality shall reach NAS1638-7
Class or higher class and the viscosity shall be
larger than 30mm²/s.
(3) As for first starting after installation or
overhaul, it shall operate normally after manual turning and then continuous turning may be carried out.
 Re-draw the Jacking Oil header system diagram :

 Understanding the Local Inspection and for starting Sealing Oil system :
- Check the motor current, bearing temperature, vibration and other parameters of the operating oil pump
- Check the differential pressure of filter jacking Oil pump, switch in case of dirty found
- When the turbine speed is more than 15r/min, the control circuits of all oil pumps must be put into "AUTO'.
- Check there is no leakage in the pipeline
III. Progress Jawa 7 Learning ( SST SHUTDOWN):

 There is schedule in Progress of Jawa 7 for Shutdown SST to connect the incoming line for 10kV unit #2
The general steps for shutdown SST there is :
1. Power OFF All the Load of 10 KV A and B section of unit #1,CB in test position, CLOSE all the grounding
swith

2. OPEN the Standby Incoming power supply from SST for 10 kV A and B section, selector in LOCAL, CB in
test position
3. Coordination with the GIS person for OPEN the CB of SST (7A2)

7A2 OPEN
7A2.1 OPEN
7A2.2 OPEN
7A2.2E1
CLOSE
7A2.1E
CLOSE
7A2.2E
CLOSE

4. Check in Local, the CB, DS and ES is in correct position

5. Turn OFF the DS and cooler control box of SST

6. Rack Out the Standby Incoming branch PT 7. Release the Protection Plate of SST (Panel A and
Turn OFF QF41/42/43/44(secondary voltage) B)

Insert : normal range