QTMS

Qualitrol Transformer Monitoring System

What is QTMS? Highly configurable and easily field upgradable monitor for transformers and related assets

Pressure Temperature Level / Flow Dissolved Gas Analysis Smart Breather

Multi-Gas

LPRD XPRD Liquid Level

104 / AKM345

Direct 1 & 2 kg 4 kg
Winding FO
RPRR Flow Gauges Single Gas Polar and Offshore
Partial Discharge Additional Monitoring
Sensor Data
LTC
Monitoring

OCU Bushing
609 QTMS brings all
sensor data into Geomagnetically
a central location Induced Current

QTMS

Web Interface SmartSub 1


What is QTMS?
1 4
6 7
Modular approach for ease in customization, configuration, and field upgradable
Digital Inputs
• Completely configurable per
specification with wiring on front panel
• 14 digital inputs per module
• Up to 196 digital inputs per system
8 2
8 Analog Inputs
• Accepts a variety of analog input
types with flexible configuration
• 8 analog inputs per module
• Up to 112 analog inputs per system
Qualitrol Transformer Monitoring System
5 • Optional push button display screen
7 CPU
• USB and serial port connections;
IEC61850, DNP 3.0, Modbus,
IEC60870
• Web based interface
• Universal power supply
QTMS
Display 1
• Large backlit LCD screen
• Integrated overlay buttons
Bushing Monitor 2
• Real time monitoring of bushing
health
• Detect early changes in Tan Delta
• Detect early changes in capacitance
Rapid Pressure Rise 3
Relay
• Help prevent catastrophic damage
due to sudden pressure increases
• Trip function to avoid further damage
due to potential fault occurrence
* not represented in the image
Fiber Optics 4
• Accurate direct winding temperature
• Accurately characterize asset aging
• Available in 4, 6, or 8 inputs
6 Relays 5
• Versatile control of cooling systems,
alarms, and trip signals
• 8 relays per module
• Up to 112 relays available per system
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Qualitrol Transformer Monitoring System

CPU- Central Processing Unit

CPU Characteristics
Processor
TX6-DL Dual Core Processor
Details
100 variables at user configurable
Data
intervals between 1 minute to 24 hours.
Remote Display: Logging
Stores up to 5 years of data.
If display panel option
is not required on the Event
TBD
unit a remote display Recording
Ethernet Protocols:
IEC 61850, DNP 3.0 screen may be
(level 3), Modbus, connected
IEC 60870 Communication Package Options
CPU Option CPU Option
Option
#1 #2
Supply Power Input
Connection  
Ethernet FX, ST
USB 2.0 Port: Connector  No
For logged data
download and upload of 10/100 Ethernet TX,
new configuration files RJ45 Port
No 
via USB flash drive
RS485, 4-wire
(No PC required)
Communication Port  

System Status Relay  

IRIG Input Connection No 

Serial Protocols:
DNP 3.0 (level 3),
Modbus, IEC 60870,
IEC61850

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Qualitrol Transformer Monitoring System

Display Screen (Optional)

An optional display screen may be integrated into

the system.

Note: Optional display screen

utilizes one additional module spot
leaving 13 remaining slots for I/O
modules.

Large Back-lit LCD

2 line,16 alphanumeric
character LCD for clear
information display
even in bright sunlight

Integrated
Overlay Buttons
Large layout for Test & Reset Buttons
an easy to use Make troubleshooting in
tactile feel even the field a breeze
with gloves

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Qualitrol Transformer Monitoring System

Web Based Software User friendly software provides perfect platform for
customization and ease of configuration
Simple
Configuration:
Easily configure
each module within a
few mouse clicks
from the home Language Selection:
screen Supports multiple
languages on the web
based software

Module Recognition:
Each module is
instantly recognized
when connected with
software; hardware
changes are
automatically detected

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Qualitrol Transformer Monitoring System

Software- System Setup

Serial Number:
Shows the serial number of the
QTMS unit currently connected

Customization:
Customize the unit location and
name depending on application.
This will appear on the
configuration tables as well as on
the top of all screens in the QTMS
software.

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Qualitrol Transformer Monitoring System

Software- Data Logging

Data Logger: Security Log:

Shows current size of data log and Logs users and their actions to
minimum period of time before maintain an accurate log of
data logger overwrites (depends changes made to the system
on parameters and store rate) configuration

Logging Parameters:
Choose custom sensor
names, sampling and
store rates, and the type
of stored point (avg, min,
or max). Stores up to
100 parameters

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Qualitrol Transformer Monitoring System

Bushing/PD Input Module- Hardware

QUALITROL Advantage
Bushing Inputs
• Integrates to customized bushing
Analog Inputs / For up to 6
Module Card bushings sensors/adaptors.
Max Number of
1 •Easy to upgrade
Modules / QTMS
Number of •Easily accessible wiring on the front
QTMS slots 2 panel of the QTMS system
required
•Easily field upgradable for future
monitoring needs even after initial
purchase.
•Connects to OCU for partial
discharges monitoring via Ethernet
port

Bushing Bushing
Adaptor Sensor
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Qualitrol Transformer Monitoring System

Digital Input Module- Hardware

Digital Inputs QUALITROL Advantage
Digital Inputs /
14 • Completely configurable to customer
Module Card
specification through web based
Max Number of 14 (without optional
Modules / QTMS display) interface
Max Number of
196 • Easily accessible wiring on the front
Digitals
panel of the QTMS system
• Easily field upgradable for future
Voltage Characteristics monitoring needs even after initial
purchase.
Maximum Up to 250 VDC
• Additional cards may always be
Threshold >90 VDC added at a later time.
• Easy installation of all external
sensors

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Qualitrol Transformer Monitoring System

Digital Input Module-

Software

Sensor Readings:
Readings for each
sensor are real time
displayed

Visual Map:
Depicts which digital
input is currently
being configured Signal Names:
Choose unique
signal names to
configure each
digital input

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Qualitrol Transformer Monitoring System

Analog Input Module-Hardware

Analog Inputs QUALITROL Advantage
Analog Inputs /
8 • Any combination of analog inputs may be
Module chosen and reconfigured in the field
Max Number of 14 (without
Modules / QTMS optional display) • Easily accessible wiring on the front panel of the
QTMS system
Max Number of
112
Analogs • Wide range of analog inputs accepted

Analog Input
Characteristics
Type
100 ohm platinum (Pt100), 10 ohm copper (Cu10)
Temperature
RTD; simulated winding

Current Clamp-on CT, 0 - 5A, - 10A, - 20A, -100A

DC Current
0 - 1 and 4 - 20 mA DC
Loops

DC Voltage 0 - 100 mV DC and 0 - 10 VDC

AC Voltage 0 - 140 VAC and 0 - 320 VAC; 50/60 Hz

Potentiometer 1500 - 15,000 ohms

Switch Contact
Open/Closed
(dry)
>80 V or >130 V open, jumper selectable; optically
Switch Contact
isolated
0 - 1, 0 - 5, 0 - 10, -5 - +5, -10 - +10, 0 - 125 VDC or non-powered; Resistor Bridges of
Tap Position
40 - 2500 ohm(1% acc, 100 ppm); or 0 - 1 mADC or 4 - 20 mADC
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Qualitrol Transformer Monitoring System

Analog Input Module- Software

Simple Configuration:
Configure each analog
sensor with a custom
name

Calibration:
Sensor Readings: Calibrate each analog
Normal readings appear in blue; input and customize the
sensor errors turn the box red unit scale
for vivid visual indication

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Qualitrol Transformer Monitoring System

Output Relay Modules- Hardware

Output Relays QUALITROL Advantage

Output Relays /
8
• Most versatile control of cooling systems,
Module
alarms, and trip signals available
Max Number of 14 (without
Modules optional display) • Real time device with continuous
Max Number of monitoring and control based on preset
112
Relays conditions

Relay Ratings • Matrix Relay Logic. Individual inputs with

separate set points, hysteresis and
10A @ 120 / 240 actuation direction can be used with AND,
VAC
Form C Relay OR, and MINUS logic in order to control a
10 A @ 30 VDC relay

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Qualitrol Transformer Monitoring System

Output Relay Modules-Software

Configure Each Relay:

Turn on test lockouts,
latching capability, and
failsafe modes

Cooling Exercisers:
Enable optional cooling
exercisers and seasonal
set points if desired

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Qualitrol Transformer Monitoring System

Fiber Input Module

Fiber Optic Module

Fibers / Module 4, 6, or 8

Max Number of 14 (without

Modules optional display)
Max Number of
112
Fibers

Accuracy

Temperature +/- 1 oC

Transformer windings with fiber optic probes

to accurately measure hot spot temperatures
in real time

QUALITROL Advantage
• Easily interface with FO probes to measure direct winding hot spots
• Accurately assess transformer aging
• Configurable cards in with options of either 4, 6, or 8 probes
• Fiber optic cables and accessories all sold separately

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Qualitrol Transformer Monitoring System

Fiber Input Module

Transformer Life Expectancy

• Real time comparison of calculated winding (what it Temperature Dictates Aging
should be) and direct winding (what it really is)
temperatures to automatically alarm on potential problems
• Maximize cooling efficiency with more accurate hot spot
temperature measurement
• Safely optimize loading without compromising
transformer life (actual winding temp)
• Avoid emergency shutdowns by monitoring long-term,
gradual transformer deterioration

Accessories
Fiber Optic Cables and Feedthrough Tank Wall Plate Junction Box

Fiber optics are the most accurate measure hot spots and direct winding temperature profiles
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Qualitrol Transformer Monitoring System

Fiber Input Module-Software

Temperature
Readings:
Read fiber optic
temperatures at a
glance

Configuration:
Enable and
configure each
probe with ease

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Qualitrol Transformer Monitoring System

LTC Monitoring

Tracks parameters of a load tap system to alert

potential issues:
• Monitors tap position, tap counts, make and break
currents, motor actuations, and motor currents
• Monitors the differential temperature of the tap
changer with respect to the main tank
• Two alarm priorities to signal if any or all
parameters exceed selected set points
• Provides alarms for excessive actuations or total
run time

QUALITROL Advantage
• Alert of incorrect loading and multiple tap counts signifying incorrect operation
• Detect coking of the tap contacts based on differential temperature (main tank vs. LTC tank)
• Alerts for prompting maintenance based on run time and excessive actuations

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Qualitrol Transformer Monitoring System

LTC Monitoring - Software

Monitors 3 LTC:
Can fully configure each
LTC independently

High and Low Priority

Alarms:
Alarms, per tap count,
motor current, motor
actuations, Differential
Temp

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Qualitrol Transformer Monitoring System

Cooling Monitoring

Tracks all transformer cooling system

parameters to alert potential problems:
• Monitors inrush and steady-state current of the fan
banks and pump motors
• Measures differential temperature between sides of
the cooling radiators to determine cooling system
efficiency
• Monitors oil flow through the cooling system
• Can alarm on excessive actuations or total run
time, key indicators for preventive maintenance

QUALITROL Advantage
• Detect damaged fan or pump motors, cooling system efficiency losses and blocked cooling lines
• Prior to experiencing dangerous temperature levels, replace or repair key cooling system parts based
on predictive maintenance alarms

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Qualitrol Transformer Monitoring System

Cooling Monitoring - Software

Monitor 8 Cooling
systems:
Can fully configure each
cooling system
independently

Alarms:
Running current, start
current, actuations,
runtime, flow &
differential temp

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Qualitrol Transformer Monitoring System

TransLife

Capable to provide it
up to 8 windings

Snapshot of all values

in one screen

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Qualitrol Transformer Monitoring System

Unit Specifications

Power Ratings
Universal; 90-264
VAC 50/60 Hz and
Power
127-300 VDC; <50
Supply watts; Fuse 5.0
A/250V

Dimensions
19 inch rack mount
Mounting
or panel mount

Height 6U or 3U options

Humidity Range

5% to 95%
Operating
Non-condensing

Shock and Vibration Specifications Temperature Range

Shock 10g, Half-sine in three orthogonal planes Operating - 40 oC to + 72 oC

Sweep 50 to 240 Hz @ 0.004 inch

Vibration Storage - 60 oC to + 85 oC
displacement in three orthogonal planes

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Qualitrol Transformer Monitoring System

Immunity Tests

Test Standard
Surge Withstand Capability IEEE C37.90.1

2500 VAC ACROSS ALL TERMINAL

Dielectric Potential
BLOCKS; 60 SECONDS TO GROUND

Radiated Emissions EN 55011:2009 + A1:2010 / CISPR 11:2009 + A1:2010

Electrostatic Discharge Immunity IEC 61000-4-2:2008

Radiated Electromagnetic Field Immunity IEC 61000-4-3:2010

Electrical Fast Transient Burst Immunity IEC 61000-4-4:2012

Surge Immunity IEC 61000-4-5:2005

Radio Frequency Common Mode Immunity IEC 61000-4-6:2008

Power Frequency Magnetic Field Immunity IEC 61000-4-8:2009

Voltage Interrupts IEC 61000-4-11:2004

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Qualitrol Transformer Monitoring System

NERC-CIP Compliance
QTMS is not generally considered a control device. It contains a Phoenix mGuard contact which provides
the following security features:

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Qualitrol Transformer Monitoring System

Customer Benefits

Before QTMS With QTMS

SmartSub SmartSub
• Rules based decision engine • Rules based decision engine
• Data display & consolidation • Data display & consolidation
• Multiple asset or fleet views • Multiple asset or fleet views

• PD
• Cooling
• LTC monitoring
• Sensors
• FO
• Bushing
QTMS

609 509 TM8 408

• PD • Cooling • DGA • FO
• LTC monitoring
• Sensors

Advantages:
• Simplicity
• Fully Upgradeable TM8
• Cost Optimized DGA

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Qualitrol Transformer Monitoring System

Third Party Device Integration

Third party devices can be

Third Party integrated though Modbus
Devices or DNP
• DGA’s
• SF6 sensors
• Vibration sensors
• Others

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Qualitrol Transformer Monitoring System

Qualitrol’s Transformer Monitoring Family

505 ITM 509 ITM 509 DW ITM QTMS

Feature 505 509 509 DW QTMS

Inputs 5 inputs 8 inputs (16 w/ expansion) 8 inputs (16 w/ expansion) Up to 14 modules of any configuration

Outputs 6 relays 10 relays 10 relays Up to 112 relays

Digitals None None None Up to 196

Fiber Optics None None Up to Up to 112 fibers

Bushing Monitoring None None None Up to 6 bushings

Cooling Monitoring Limited Yes Yes Yes

LTC Monitoring None Yes Yes Yes

Data Logging Up to 10 parameters Up to 20 parameters Up to 20 parameters Up to 100 parameters

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Qualitrol Transformer Monitoring System

Customer Benefits Monitoring Scheme

High Density Medium Density Low Density
LLG Conservator LLG Conservator LLG Conservator
LLG Main Tank LLG Main Tank LLG Main Tank
Top Oil Temp Top Oil Temp Top Oil Temp
Customize QTMS to your Bottom Oil Temp Winding Temp Winding Temp
Winding Temp Ambient Temp Phase Voltage
monitoring scheme Ambient Temp Phase Voltage LPRD/XPRD
Buccholz Relay Contact LPRD/XPRD Static Pressure/Vacuum
Main Tank Monitoring Phase Voltage Mechanical RPRR
LPRD/XPRD Smart Breather
Mechanical RPRR Static Pressure/Vacuum
Vacuum Pressure Switch
Density Monitors
Gas Accumulator
Smart Breather
Static Pressure/Vacuum
Digitals 42 28 14
Fiber Optics 16 fibers 8 fibers 4 fibers
DGA TM8 TM3 TM1
Optional Display Yes Yes Yes
Tap changer counter Tap changer counter
LTC Motor LTC Motor
LTC Monitoring
Oil Temp Oil Temp
Differential Temp Differential Temp
Fan control ON/OFF Fan control ON/OFF
Oil Temp Oil Temp
Cooling Monitoring Ambient Temp Ambient Temp
Differential Temp Differential Temp
Flow Indicators Flow Indicators
RPRR 2 out of 3 logic 2 out of 3 logic
Bushing Monitoring 6 bushing sensors
GIC Hall Effect Sensor
Partial Discharge UHF Method

I/O Modules Needed

Relays 1 1 1
Analogs 4 3 1
Digitals 3 2 1
Specialty Modules Needed
Bushing 1 0 0
Fiber Optics 2 1 1
RPRR 1 1 0
GIC 1 0 0
System Requirements
Optional Display 1 1 1
CPU 1 1 1
Total Modules 13 8 4
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Qualitrol Transformer Monitoring System

Customer Benefits

QTMS

Product Reliability
Customization
Configuration

Installation

Modular approach for easy customization, configuration, and fully field upgradable
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Qualitrol Transformer Monitoring System

Customer Benefits

• Fully field configurable by the end user

with Web based software
Configuration

• Fully field upgradable hardware

modules/software by the end user

• No need for constant technician support

from the vendor; end user friendly

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Qualitrol Transformer Monitoring System

Customer Benefits

• Supports up to 14 I/O modules of any

configuration or specification
Customization

• Web based software may be accessed

and configured in a variety of methods

• Optional display screen allows user to

customize to their application

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Qualitrol Transformer Monitoring System

Customer Benefits

• Universal power supply provides

flexibility
Installation

• Wiring on the front panel of the unit for

easy access

• Hot swappable modules for QTMS

units already in service if the
configuration changes

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Qualitrol Transformer Monitoring System

Customer Benefits

• Bring all sensor data into one central

location with levels of security protection
Product Reliability

• Reduce installation and reconfiguration

time due to ease of system use

• Robust materials that are thoroughly

tested to provide peace of mind in the
field

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