HGY15 Manul Book PDF

JIUHE MACHINERY MANUAL BOOK OF HGY15
Product Overview
 This specification is devised for the operators, servicemen and

administrative staff of this equipment.
 Before putting this equipment into operation, please
Read through this specification and safety instructions carefully.
 This specification has to be kept and reserved together with the

equipment for the convenience of operation, maintenance, and instant
consulting by personnel concerned!
 This specification is to explain the technical parameters and instructions of
HGY15/3 distributor boom to the clients.
 As to the details of main components and swirling gears of the hydraulic
system and control system, please consult the respective instructions and
relevant documents. The details are elaborated on in this specification.
 This equipment is to be operated within the scope specified in this
specification.
Notices:
For immediate processing of your problems, whenever you need to contact

the after-sale service department for matters concerned, please provide the
information as follows:
 Model of the equipment:

 Service time of the equipment:
 Date of malfunction:
 Description of the malfunction:
 Whether certain components have broken down:
 User’s name and contact information:
 Contacts, phone number and fax:
1
Content
Chapter One A Brief Introduction to the Equipment ................................. 3
1.1 Scope of application .......................................................................... 3
1.2 Names of parts .................................................................................. 3
1.3 Interpretation of parts......................................................................... 4
Chapter II Safety Instruction .................................................................... 9
2.1 Safety rules and requirements ........................................................... 9
2.2 Primary Hazards .............................................................................. 10
2.3 Safety device and precautions ........................................................ 12
2.4 Equipment stability .......................................................................... 13
Chapter III Technical Specifications ....................................................... 13
3.1 Equipment model............................................................................. 13
3.2 Working range diagram of the equipment ........................................ 14
3.3 Major parameters and service load of the equipment ...................... 14
3.4 Dimensions and mass of the complete machine and main
components ........................................................................................... 15
Chapter IV Operation and Control ......................................................... 17
4.1 Control cabinet ................................................................................ 17
4.2 Wired control box............................................................................. 18
4.3 Pressure display .............................................................................. 19
4.4 Oil temperature and oil level display ................................................ 20
Chapter V Operation.............................................................................. 20
5.1 Concept and description of equipment status .................................. 20
5.2 Safe operation items........................................................................ 21
5.3 Work environment and conditions ................................................... 22
5.4 Start and stop of the equipment ....................................................... 25
5.5 Arm support operation ..................................................................... 27
5.6 Pouring concrete ............................................................................. 30
5.7 Site transfer and transportation of the equipment ............................ 31
Chapter VI Maintenance and Repair of the Equipment ......................... 32
6.1 Safe operation items........................................................................ 32
6.2 General rules ................................................................................... 33
6.3 Diagnosis and elimination of common faults ................................... 38
6.4 Arm support maintenance ................................................................ 43
6.5 Maintenance of the rotation device .................................................. 46
6.6 Underbed and landing leg maintenance .......................................... 48
6.7 Concrete pipeline maintenance ....................................................... 50
6.8 Hydraulic system maintenance ........................................................ 54
6.9 Electrical system maintenance ........................................................ 60
6.10 Operating requirements for the hydraulic oil and lubrication oil used
for the equipment .................................................................................. 60
6.11 Torque of bolts ............................................................................... 61
Chapter VII Appendix............................................................................. 64
7.1 Hydraulic Schematic Diagram ......................................................... 64
7.2 Schematic diagram of electrical equipment ..................................... 65
7.3 Table of electric fittings .................................................................... 66
2
Chapter One A Brief Introduction to the Equipment
1.1 Scope of application
HGY15/3 concrete placing booms are the distributing equipment coordinating

concrete pumps for concrete placement. They are widely used in building and
engineering construction, such as industrial and civil buildings, bridges, roads,
infrastructure and other concrete structures.
This equipment shall not be used in other operations such as hauling, moving,
and hoisting heavy objects or people but in the concrete construction stated
above. It shall not be used in places with inflammable and explosive
materials and places possible to subside.
! Attention please: There is no warranty for the equipment if the

equipment is operated in a wrong way or altered without the Company’s
consent.
1.2 Names of parts
3
1.3 Interpretation of parts
1.3.1 Jib assembly
The jib assembly, the working device of the placing boom, is composed of
three collapsible arms, namely, I arm, Ⅱ arm and Ⅲ arm, whose length
and rotation angle are respectively as follows.
Parameters
Length (mm) Rotation angle (°)
Arms
Arm I 6000 90
ArmⅡ 5000 180
Arm Ⅲ 4000 180
4
The jib is a box shaped welded structure. Each arm is driven by the
hydro-cylinder to stretch out and draw back so as to satisfy the demand of
placement at different places. Arms and connecting rods are interlinked by
hinge pins and equipped with sliding bearings.
1.3.2 Upper bracket and pivoting

support
The upper bracket, a metal welded

structure, is installed in the inner ring of
the pivoting support, and fastened by
high strength bolts. The upper bracket
is linked with the back hinge point by a
pin roll so as to support the jib. Driven
by a swirl gear, the upper bracket
drives the jib to help the working
device gyrate. The concrete pipeline
enters its center of gyration through the
square hole on one side of the upper
bracket. The side plate of the upper
bracket and the center of gyration are
installed with side support brackets to
fasten the concrete pipeline.
1.3.3 Swirl gear
The swirl gear is mainly composed of a

hydraulic motor, a decelerator, a pivoting
support, etc. The pivoting support, welded
on the upper bracket and powered by a
motor, via the decelerator, drives the
pivoting gear shaft and fixed large gear ring
(outer ring),meshing with each other, to
gyrate.
1.3.4 Chassis and landing leg
5
The chassis assembly, the bearing part of the working device of the placing
boom, is installed with four landing legs, each leg linked with the welded body
of the chassis by two pin rolls. The flange on the upper tip of the chassis in
linked with the outer ring of the pivoting support by high strength bolts. When
the placing boom is under operation, the working load is transmitted to the
bearing surface of the placing boom via the chassis and supporting feet.
When transported or changing jobsites, the four landing legs (including
supporting feet) can be dismantled so as to lower the height. Under such
circumstance, four bearing plates support the placing boom.
1.3.5 Balance arm
The balance arm is composed of a frame and draw arms. Two sides are
installed with a hydraulic pump station and a control cabinet respectively,
while the rear-end is equipped with a counter weight. The frame is linked with
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upper bracket with the draw arms via the pin rolls. The gyration radius of the
rear-end of the frame is 2.808m.
1.3.6 Counter weight
The counter weight, installed on the balance arm,

is for adjusting the overall stability of the placing
boom. Manufactured in the factory, and delivered
to the jobsite, the counter weight box should be
filled with concrete before it is used for the first time.
The density of the concrete to be placed should be
2.4t/m³. Single counter weight box weighs 135kg
whereas single counter weight filled with concrete
weighs 1100±20kg. Concrete should be vibrated to
the full when poured into the counter weight box.
When filled, the upper edge of the counter weight
box should be level with the top surface of the
concrete.
Every placing boom should be equipped with two counter weights, whose
weight totals 2200kg. When the equipment is transported to change jobsites,
counter weights should be dismantled.
1.3.7 Hydraulic System
This system is a power set for equipment operation and composed of motor,
hydraulic pump, oil tank, hydraulic cylinder, hydraulic block, hydraulic piping
and display elements etc. among which the motor, hydraulic pump, hydraulic
cylinder, hydraulic block and display elements use outsourced accessories.
7
The hydraulic block is composed of a valve plate, a magnetic exchange valve
and a relief valve etc. The exchange valve is responsible for the motion of
each arm. When any exchange valve is under operation, the main exchange
valve is closed up, while the system builds up pressure to achieve the motion
of arms of choice. When the magnetic exchange valve which is in charge of
arms stops operation, the system unloads pressure.
The relief valve is used for setting and adjusting the pressure within the
system. The pressure within the system is set at 20MPa before delivery,
which shall not be arbitrarily changed by the user.
8
The hydrocylinder is equipped with a bi-directional hydraulic lock and a
throttle valve. The throttle valve is used to control the movement speed of
arms. The equipment has been adjusted before delivery and shall not be
arbitrarily changed by the user. If the hydraulic hose bursts accidentally, the
hydraulic lock can prevent the jib from falling.
1.3.8 Electrical control system
The electrical control system provides two choices for users, namely, cable
operation and panel operation. The panel plate is equipped with an
emergency stop switch in case of emergency.
Chapter II Safety Instruction
2.1 Safety rules and requirements
Users shall be in accordance with the safety instruction and requirements of

the equipment, and the relevant safety standards and manual (such as: the
safety operation specification, etc. of cranes) and shall guide the construction
and make sure the safety together with this specification.
This specification specially specifies and applies several kinds of different

“Label Warning”, which are used for emphasizing and illustrating the content
that users shall pay specially attention to, all the work staff in relation to this
equipment shall read carefully and understand completely.
9
The safety markings included in this specification shall be divided into the
following types:
！Dangerous: a “Dangerous” mark is used for reminding you that in case you
ignore or operate without following this specification, it will cause severe
human injury and damage equipment.
！Warning: a “Warning” mark is used for reminding you that in case you
ignore or operate without following this specification, the potential hazards
will cause severe human injury and damage equipment.
！Be Careful: a “Be Careful” mark is used for reminding you that in case you
ignore or operate without following this specification, it is probably to cause
severe human injury and damage equipment.
！Please Note：a “Please Note” mark is used for reminding you that the details
that must be paid attention to during the process of the equipment installation,
debugging and operation and maintenance.
2.2 Primary Hazards
In order to prevent the occurrence of severe accidents while operating the

equipment, the following rules shall be followed strictly:
● While the equipment is under operation, whether the distributing arm is

stretching out and drawing back or whether it is rotating, if it contacts with a
person, it will cause direct injury for the long elastic displacement caused by
inertia force. Therefore, before operating the distributing arm, all the relevant
persons on site shall be notified and ensured that they will be within safety
range and will not be hurt.
● When the equipment is operating, any person shall not stop under the arm
support, the operators at the terminal of the arm support shall stand outside
or standard on the right and left sides of the terminal of the arm support, and
they are not allowed to operate under the interior side of the terminal of the
arm. While operators are operating, they are not allowed to manual pull the
tube. The direction of the horizontal force generated by pulling the tube shall
be the same as the direction of the inertia force generated while rotating.
When the distributing arm is moving, the safety passing distance with any
barrier shall not be less than 0.6m, and shall strictly avoid the arm terminal
from touching any barrier so as to increase the load on arm terminal, which
will cause the equipment to tip-over. In case the arm terminal is touched, the
distributing arm shall be stopped immediately and the barrier shall be
eliminated.
10
● When the equipment is operating, if it is found that the tube at the arm
terminal is blocked, the cast-in operators shall keep away from the tube
immediately so as to avoid the injury caused by the fierce movement or crack
of the tube and shall shut it down immediately to eliminate failures.
● When the equipment is operating, if the concrete tube is blocked in any

position, the pumping shall be shut down immediately to prevent the arm
support from moving fiercely and shall take corresponding dredge measures
immediately.
●When the equipment is operating, the load shall be sent to the ground or the
support through the landing leg, such as skid, etc. (if applicable), which
bearing surface or upholder shall with enough loading capacity (see the
details in article 3.3) and the gradient of the complete machine shall not be
greater than 1°(1.75%).
● When the equipment is pouring, the air speed shall not exceed 13.8m/s
(grade VI) and when the instantaneous air speed exceed 13.8m/s, pouring
shall be stopped temporarily.
● The density of the pumped concrete shall not exceed 2400kg/m³.
●The equipment is prohibited for hoisting.
●All the safety protection device on the equipment shall not be removed and
any modification which will influence the safety of the equipment is not
allowed.
● The leakage of the hydraulic system of the equipment may cause severe
fire and toxicities, so that please pay special attention to check whether any
part of the hydraulic system leaks or not, once any leakage is found, the
damaged part shall be replace or repaired immediately, no working is allowed
before restoration.
● When the equipment is maintained or repaired, any unexpected movement

or start probably cause human injury. Therefore, the equipment shall be shut
down correctly before maintenance and the equipment shall be placed on
support so as not to cuase any unexpected movement.
● Unprofessional operators operate the equipment will cause accidents and

damage the equipment, so that the equipment is not allowed to be operated
by unprofessional operators. After operation, the operators shall shut it down
properly before leaving, lock the control cabinet and take down the key.
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2.3 Safety device and precautions
2.3.1 Fire extinguisher
Fire extinguisher shall be provided near the distributing boom at the

construction field, which guarantees that it will be convenient for the device
operating personnel to get the fire extinguisher in time. The operating and
maintenance personnel shall be familiar with the use of the fire extinguisher
which the relevant personnel shall inspect periodically and update in time if
necessary.
2.3.2 Rotation control
The control cable shall be long enough for the 720°rotation of the arm
support.
! Warning: at the field where the rotation space is limited, the rotation
angle and direction of the rotation snubber shall be reset and adjusted,
but it is not allowed to cut off the protective function of the device.
2.3.3 Safety valve in the hydraulic system
The hydraulic system is equipped with the safety valve (relief valve) which
plays the role of protection when the system
pressure surpasses the limited value.
2.3.4 Emergency stop switch
The red emergency stop switch is equipped

in the top right angle of the panel of the
control cabinet, and shall be pressed down
to cut off all power supplies when the
emergency condition occurred.
2.3.5 Flexible pipe safety rope
The safety rope is installed to prevent the

dropping of the soft pipe at the position where the arm is connected with the
soft pipe, and one end of the rope is connected with the arm support, and the
other end with the soft pipe. The safety rope can bear the tension of 1.5 KN at
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least. And the safety rope shall be fastened again after replacing the soft
pipe.
2.4 Equipment stability
The anti-rollover stability of the equipment is designed and calculated in

accordance with the standard JB/T10704-2007 Concrete Distributor and
GB/T13752-92 Tower Crane Design Specifications, the device stability can
be guaranteed according to the standard under the following conditions:
a. The equipment shall be only used for concrete distribution under the
conditions and circumstances specified in the specification, and not for
craning personnel or weight.
b. The equipment shall be installed for use on the solid level hard bearing
surface, such as concrete ground etc. or other supports meeting the
requirements of the device foot margin bearing reaction force and specific
pressure.
Chapter III Technical Specifications
3.1 Equipment model
HGY 15 /3
HGY —group code: concrete distributing boom
15 —principal parameter code: maximum distribution radius 15 m
13
/3 —feature code: three-section arm
3.2 Working range diagram of the equipment
3.3 Major parameters and service load of the equipment
● Maximum working radius of the distributing arm: 15000 mm
● Maximum distributing height of the distributing arm: 14120 mm
● Maximum distributing depth of the distributing arm: 10300 mm
● Pitching working range of the distributing arm: 0°～90°
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● Rotation working range of the distributing arm: full rotation
● Motor power of the hydraulic system: 4kW
● Working pressure of the hydraulic system: 20 MPa
● Rotating speed: 0.2～0.3r/min
● Concrete pipeline specification: φ125×4
● Soft pipe length at the arm end: 3 m
● Landing leg span: 4000×4000 mm
● Complete machine mass of the equipment: 3300 kg
● Balance weight mass: 2×1100 kg
● Overall dimension of the complete machine: 8900×4000×2585 mm
● Resisting moment of the complete machine under the worst working

condition: 79.3 kNm (refer to Figure 5.3.2.4)
● Vertical force of the complete machine under the worst working condition:
67 kN
● Horizontal force of the complete machine under the worst working condition:
4 kN (the arm support is vertical)
● Foot margin bearing reaction force of the complete machine under the
worst working condition: 45 kN (the arm support is in the direction of the
landing leg)
● Foot margin pressure of the complete machine under the worst working
condition: 57N/c ㎡ (the arm support is in the direction of the landing leg)
! Warning: if it is necessary to replace the concrete pipeline, the inner

diameter of the pipeline shall be φ125 mm, and the wall thickness shall
be not greater than 4 mm. If it is necessary to replace the soft pipe at
arm end, the soft pipe length shall be greater than 3 m.
3.4 Dimensions and mass of the complete machine and main

components
3.4.1 Overall dimension of the complete machine (mm)
15
3.4.2 Overall dimensions and mass of main components
Component
overall dimension
Component
Component name （ mm ） Remarks
mass(kg)
length×width×hei
ght
Include the
Arm support
6180×1378×985 1470 hydro-cylinder and
assembly
concrete pipe
Upper support Include the rotary
and rotary 747×783×990 390 support with the excircle
mechanism diameter ofφ629
Underbed and Include the supporting
4370×4370×1346 944
landing leg foot
Assembled (the pull rod
Balance arm 2600×923×280 209
is detachable)
Two pieces altogether
Balance weight 880×500×1060 2×1100 (the weight box is
2×135kg)
Hydraulic power Include the fuel tank,
630×300×750 220
unit motor and group valves
Control cabinet 500×226×650 30
16
Chapter IV Operation and Control
4.1 Control cabinet
4.1.1 Two control modes are set in the control system: wired control mode
and panel control mode.
4.1.2 The control cabinet is installed on the balance arm with the convenient
position
for operation and maintenance.
The operation panel of control cabinet is composed of operation buttons,

such as “function button”, “selective switch”, “emergency stop switch” etc.
“Power switch” of the starting device is set in the control cabinet, and when
starting the device, it is necessary to open the cabinet door to operate the
“power switch”, and then operate other functions after closing and locking the
cabinet door.
The socket is set at the bottom of the control cabinet and is used to connect
the wired control box.
4.2.1 Panel paraphrase
17
① Function button: the function button of the arm support is used to operate
the expansion and recovery and rotation of the arm support, and two buttons
are used to control the expansion and recovery of the arm section
respectively. There are two buttons for rotation function to control the
left-handed rotation and right-handed rotation respectively.
② Change-over switch: used to set and select different control modes and
working conditions of the equipment, such as: wired control mode and panel
control mode. Once a control mode is selected, the other will be in
interlocking state. ③ Emergency stop switch: used to cut off the control
power supply of the control loop and motor
working of the equipment.
④ Power on indicator light: after the equipment

is connected with “starting power”, the indicator
light will be bright, which shows that the
equipment is in power-up state.
⑤ Electric bell: when the arm support rotates to

limiting position and triggers rotation inhibiting
device, or the oil filter of pump station blocks, the
electric bell will ring to warn the operating
personnel for their attention or timely
maintenance.
4.2 Wired control box
4.2.1 The selected control box is rain proof, and

allowed to be used under the working condition of
blizzard corrosion, but not in the media with
explosion danger.
4.2.2 Installation of the terminal box
Normally, the terminal box is installed completely when leaving the factory
and the following requirements shall be followed when reinstalling the
terminal box due to certain reasons or the need of maintenance.
4.2.2.1 Strike the end cap, sleeve the cable of relevant specification into the
18
rubber sheath, and guarantee that the cable is jointed closely with the sheath.
If there is space between the cable and the sheath, adequate measures shall
be taken to assure the tightness.
4.2.2.2 Disconnect the rear cover and insert control lines.
4.2.2.3 Install the end cap and rear cover and observe whether the rubber
seal is smooth and all the bolts are screwed down evenly.
4.2.2.4 After a period of use, check whether there is damage or ageing

phenomenon of the seals at the buttons and maintain and replace in time.
! Please note: the rain proof performance mainly depends on the

correct connection and installation as well as the routine inspection of
the damage or ageing phenomenon of all the seals.
4.2.3 Operation of the terminal box
The terminal box is made of the start button, stop button and function button.
The start button is in off state when the equipment is not working, and shall
be pressed down when operating, resulting in the working of pump station,
and then corresponding function buttons are operated. If necessary to stop
the equipment, press down the stop button directly and the pump station will
stop.
4.2.4 Coil the actuating cable, unplug the socket in time and keep properly
after the end of the operation.
4.3 Pressure display
Pressure gage, installed in the pump station, is used to

observe the pressure of the system, and the factory pressure
of the equipment is set as 20 MPa.
! Warning: the system pressure is set before the

equipment delivery, and it is not allowed for the user to
19
adjust randomly.
4.4 Oil temperature and oil level display
The oil temperature and oil level displays, equipped in the side of the pump
station oil tank, are used to observe the
changes of oil temperature and oil mass
in the oil tank. When the equipment is in
the non-working state (the arm support is
folded and the landing leg is recovered),
the oil level shall be in the higher
position of the oil level display. And when
the equipment is in the working state and
all the hydro-cylinders are extended, the
oil level shall be in the lower position of
the oil level display.
The dimension of the oil tank is

600mm×250mm×395mm
(length×width×height), and the actual oil
capacity is about 50 litres.
The appropriate oil temperature during

working shall be controlled at 15℃～70 ℃.
! Please note:
a. Reasons shall be found out when the system temperature is close to

or over 80℃.
b. In order to judge whether the lack of oil exists in the oil tank, each
hydro-cylinder of the arm support shall be opened and in the full reach
state, and the oil level is required to be in the lower position of the oil
level gauge, when the oil level can be observed at least, and if not, the
oil shall be replenished immediately.
Chapter V Operation
5.1 Concept and description of equipment status
5.1.1 Working state
20
Any of the following two states of the equipment will be considered as the
“working state”.
a. The equipment is connected with the power switch of the control cabinet,
regardless of whether the arm support is in folded or opened position.
b. The arm support is opened, whatever causes the cutting off of the control
cabinet power switch or off-position.
5.1.2 Non-working state
The “non-working state” refers to the state that the power switch of the
equipment control cabinet has been off and the arm support is in fully-folded
state.
5.1.3 Site transfer and transportation state
The “site transfer and transportation state” refers to the state that the arm
support of the equipment is fully folded and bound or fixed properly and the
balance weight has been disconnected.
5.2 Safe operation items
5.2.1 The site supervisor of the equipment shall be responsible for the safety
of all the constructors within the working scope of the distributing device, and
the equipment shall be used with safety guarantee in any case.
5.2.2 The operating personnel of the equipment shall be over 18 with good
health, normal intelligence and favorable visual sense, and shall operate the
equipment with the appointment qualification after the relevant training.
5.2.3 The equipment shall be operated by appointed personnel instead of

temporary or other personnel.
5.2.4 Inspection before on shift and maintenance after on shift as well as the
record shall be carried out by the operating personnel before starting the
machine and after stopping the machine.
The record shall include the following content:
Record content and

Item description Remarks
Equipment use time and
place
Weather and
environmental
conditions
21
Work duration
Inspection result before
on shift
Inspection result after
on shift
Failure condition and
handling method
Note: each record shall be signed and filed by the operator.
5.2.5 It shall be guaranteed that the equipment has been shut down and the
control cabinet has been locked in any case when the operating personnel
leave the equipment.
5.2.6 The wired control box shall not be beyond the effective control range of
the operating personnel in any case in order to prevent the error operation of
other personnel.
5.2.7 The constructors shall wear protective equipments which shall not
affect the action flexibility of constructors if there is the additive with chemical
substances having side effects on human body in the pouring concrete.
5.2.8 Warn and separate all the personnel immediately and wait for rescue if
the equipment contacts the high-tension line or other dangerous goods.
5.2.9 Before the construction each time, the professional and technical
personnel shall confirm the bearing surface (or platform) used for placing the
equipment has enough strength, stiffness and stability to meet the stress
requirements of the distributing boom under the worst working condition.
5.2.10 Before each site transfer for transportation, confirm the equipment has
been in the site transfer and transportation state.
5.3 Work environment and conditions
5.3.1 Work environment
5.3.1.1 Wind speed
Working state Working condition Wind speed Remarks

During
installation V≤50Km/h Equivalent to class
and （13.8m/s） 6 wind
maintenance
During V≤50Km/h Equivalent to class
Pouring
working （13.8m/s） 6 wind
22
V≤72Km/h Equivalent to class
Non-pouring
（20m/s） 7 wind
During V≤130Km/h Equivalent to class
non-working （36m/s） 10 wind
5.3.1.2 Sea level elevation: 1000 m below
5.3.1.3 Ambient temperature: -20℃~40℃
! Please note: the equipment shall be used in the ambient temperature

not beyond the specification.
5.3.1.4 Bad weather
Stop construction in bad weather conditions, such as thunder and lightning,

heavy rain or the haze climate affecting view.
5.3.2 Working conditions
5.3.2.1 Power supply
The power supply provided at construction site shall be in accordance with

the requirements of the standard JGJ46-2005 Technical Specifications for the
Temporary Electrical Safety at Construction Site. The power supply shall be
three-phase alternating current, which is 380V ，50Hz.
5.3.2.2 Field work space
5.3.2.2.1 There shall be enough space to place the distributing boom at

working site.
5.3.2.2.2 If there are barriers within the accessible working area of the
distributing arm, such as hangers, stand columns, reinforcing steel bars and
so on, confirm that there is enough space for the distributing arm to avoid the
barriers from interfering in the motion process, and the safety passing
distance of the distributing arm shall be not less than 0.6 m.
5.3.2.2.3 The safety distance of any component on the equipment (including

working when the distributing boom expands) with the electric equipment and
transmission high-tension line on the site shall be not less than:
Voltage (kV) Safety distance (m) Remarks
≤1 1
Any space direction
＞1～110 2
23
＞110～200 3
＞200～380 4
＞ 380, or unknown
5
voltage values
5.3.2.3 Working bearing surface (or

platform)
The span of the four legs of the

equipment is 4000×4000mm, the
maximum dimension of the bearing
surface is 4370×4370mm, and the
dimension of each supporting
baseboard is 280×280mm.
The equipment shall be installed with

the balance weight during working,
and the stress state and load under the worst working conditions are showed
as follows.
The bearing surface or platform used for placing the equipment shall be with
enough strength, stiffness and stability to meet the requirements of safety use
under the worst working condition.
The underground or supports on which four supporting legs are placed shall
be smooth and solid, and the supporting area of each supporting leg shall be
not less than 0.25 ㎡. For the rectangle area, the minimum side length shall
be not less than 0.4 m. For the circle area, the minimum diameter shall be not
less than φ0.5 m, and the withstanding pressure of this area shall be not less
than 1MPa.
5.3.2.4 Bearing surface altitude difference
The bearing surface shall be smooth, and it is allowed to add supports at the
supporting legs to adjust the verticality of the equipment. However, the
supports shall meet the requirements of article 5.3.2.3, and shall be fixed
reliably. The inclination of the complete machine after the adjustment shall be
not greater than 3% (~1.7°).
24
Code Name Remarks
M Resisting moment The worst working
condition of the
complete machine
Fv Vertical force
Fh Horizontal force Include inertia force
and wind resistance
T Torque
Rmax Maximum bearing The arm support is
reaction force in the direction of
single arm
5.4 Start and stop of the equipment
5.4.1 Safety requirements
The following items shall be noticed before the equipment start.
● Read all the warnings and safety marks as well as safety items carefully.
● Consider whether to wear protective equipments as needed (see 5.2.7).
● Do not wear loose clothes and ornaments to prevent the cutting and
rubbing or influencing the motion flexibility.
25
The inspection before on shift shall be carried out well so as to discover the
potential dangers.
● Observe whether the working environment and conditions (see 5.3) meet
the requirements and make correct judgment.
5.4.2 Equipment start
5.4.2.1 Inspect whether the power supply at the construction site meets the
requirements and whether there are physical damages on the supply line
surface.
5.4.2.2 Based on the inspection that all the connections are correct and the
confirmation that all the switches are off, connect the power supply switch
and measure whether the power supply voltage is normal or not.
5.4.2.3 Open the control cabinet door, and the phase sequence is correct if
the green light of the phase sequence protector of the motor in the control
cabinet is bright. The phase sequence is incorrect if the red light is bright, and
the phase sequence shall be adjusted.
5.4.2.4 Press down the start switch set in the control cabinet, and the motor
will start working.
! Caution: before the equipment start, the operating personnel shall be

thoroughly familiar with the above three control modes and functions,
and read carefully the safety items.
5.4.2.3 Inspect whether there is oil leak or oil penetration phenomenon for all
the hydraulic pipes and joints.
5.4.2.4 No-load running shall be carried out for 10~20 minutes, and the
no-load running time shall be prolonged properly if the ambient temperature
is comparatively low, and there will be normal working only when the
temperature of hydraulic oil rises to over 15℃. During the no-load running,
the hydraulic system shall be exhausted in time to observe the oil level, and
the oil shall be replenished in time if needed.
! Caution: if there is any abnormal noise or shock of machinery,

electrical equipment and hydraulic pressure of the equipment, stop the
operation immediately and find out the reasons, and contact after-sale
service department of this company if necessary.
5.4.2 Equipment stop
5.4.2.1 The distributing arm shall be recovered completely and placed in time
after the end of the work.
26
5.4.2.2 Press down the emergency stop switch on the panel of the control
cabinet, and then open the control cabinet door and cut off the power supply
switch.
5.4.2.3 Close the control cabinet door and lock it and take down the key.
5.4.2.4 The operating personnel shall confirm the above procedures are
operated completely, and place and keep the wired operation box and other
devices properly before leaving.
! Please note: the equipment placing

shall not hinder the traffic, and if
necessary, the state-specified traffic
warning signs shall be set to show the
position of the equipment.
5.5 Arm support operation
5.5.1 Arm support expansion and recovery
5.5.1.1 After starting the equipment

according to the above requirements, the
first step to open the arm support is to lift up
arm I. When the angle of lifting arm I is 60°,
open arm II and arm III in order.
! Caution: do not operate arm II and III

when the arm support is in the folded
state to avoid the interference between
arm sections, and the expansion of the
arm support shall be carried out in order.
5.5.1.2 No matter what kind of control mode

(control panel or wired control), one
27
operation button can only be used to perform one action, one button can only
be pressed down once in the operation process, and the next action can only
be performed after completing one action, and no compound actions can be
performed.
5.5.1.3 When the three arm sections lift up in a straight line, the included
angle between the arm support and the horizon shall be not over 80°in order
to avoid large inertia force and tilting moment (see Figure I).
If it is necessary for the distributing arm to construct in the highest position

(upright position), expand arm I to III one by one.
! Danger: it is not allowed to crane weights or personnel in any case

(see Figure II).
! Danger: stop the equipment if the accident interference or cutting and

rubbing occur during the motion of the arm support, and forced motion
is not allowed, and the operation shall be continued only after the
barriers are removed completely
Figure I Figure II
5.5.1.4 During pouring concrete, if larger chattering of the arm support occurs
due to pumping or pipeline reasons, suspend various actions immediately
and continue the operation after the arm support is stable.
5.5.1.5 If the abnormal noise occurs during the motion of the arm support,
stop the motion immediately and find out the reasons.
5.5.1.6 At the end of the construction, when preparing recover the arm
support, it shall be recovered from arm III to I in order one by one whether the
arm support is in the highest position or other positions. If the arm support
position is comparatively low, adjust the included angle between the arm
28
support and the horizon to 45°~60 °, which is favorable. It shall be noted
especially during the recovery for the distance of the arm end (including soft
pipe) from ground, girder, column, reinforcing steel bar and so on, and the
operation can only be carried out when there is enough passing distance
during the motion of each arm section through the accurate visual inspection.
5.5.2 Arm support rotation
Rotation mechanism is equipped with the inhibiting device, and when the arm
support rotates to the set limit position, the position switch acts, and the
equipment will stop the rotation in the direction automatically. The rotation
angle of the rotation snubber of the equipment has been adjusted and set
and signs have been made on the rotation component (upper support) and
non-rotation component (underbed) before the equipment delivery. The sign
alignment is the initial position of the equipment, and the arm support can
rotate 360°clockwise and anticlockwise based on the initial position, and the
total rotation range of the equipment is 720°. Considering there will be some
unsafe factors for the excessive cable binding, special attention shall be paid
to observe whether the follow-up cable has enough margin and not be pulled
cut when the working device rotates over 360°in the single direction. It shall
be noted that:
A. The arm support shall rotate to the initial position for the use next time after
the construction completes each time.
B. When the equipment is hung to the pouring position and ready to be

placed, design in advance the pouring area that the initial position of the arm
support points, and the initial position of the arm support shall be placed near
the main pouring area where other pouring areas can be favorable.
29
! Please note: when the arm support rotates over 360° in the single
direction and still has not reached the pouring point, it is suggested to
rotate to the pouring point in the opposite direction in order to prevent
the accident due to the excessive winding of the cable.
The open engagement is adopted between the big gear ring of the rotary
support and the pinion of the rotary mechanism, and therefore, what shall be
avoided is that the foreign matters (such as silt, pebbles) fall into it and affect
the transmission during the construction.
5.6 Pouring concrete
5.6.1 The internal wall of the concrete pipeline of the distributing boom shall
be fully humidified before use each time. A certain amount of cement plaster
can be pumped to humidify the pipe wall (the volume ratio of cement and
mortar can be 1:2).
5.6.2 If the pouring is interrupted temporarily, pump (absorb) 2~3 strokes first
to reduce the pipeline pressure anticlockwise, and then pump (absorb) the
concrete clockwise and anticlockwise to keep the liquidity of the concrete.
5.6.3 When the pause time of pouring is comparatively long, pump (absorb)
the concrete for another circulation clockwise and anticlockwise every 20
minutes.
5.6.4 When ceasing for a long time, suck the concrete back to the hopper and
pump again after mixing.
5.6.5 If the pipeline block occurs, suck the concrete back to the hopper
immediately for further mixing and remove faults in time.
30
5.6.6 When pouring the concrete, the height and position of the arm support
shall be adjusted to 0.4～0.5 m from the soft pipe inlet to the pouring area,
which is favorable. Segregating concrete will occur if the soft pipe inlet is too
high from the pouring area, and the inlet block will occur if too low. When
pouring the level, it shall be especially noted to pave the dropped and
cumulate concrete to avoid inlet block.
5.7 Site transfer and transportation of the equipment
5.7.1 The equipment transportation shall be in accordance with the relevant

provisions of the traffic administrative department, and the following
processes shall be carried out:
A. All the switches shall be in non-working state.
B. The control cabinet door shall be locked, and the package or containment
shall be carried out for the pump station and hydraulic blocks if necessary.
C. The quick-wear parts, such as cable conductors, hydraulic pipelines etc.,

shall be placed properly, and the necessary protective measures shall be
taken.
5.7.2 Whole consignment requirements of the equipment
5.7.2.1 When consign the equipment as a whole, disconnect the balance

weight and landing legs as well as the elbow pipes under the underbed,
resulting in the bearing plate falling to the ground directly, as shown below.
31
! Please note: When the equipment is in this state, lift it to the
consignment vehicle in time, and fix it with the vehicle. If the equipment
is placed for a long time in this state, the necessary fixing measures
shall be taken to prevent stability loss due to accident collision.
5.7.2.2 When consigning the equipment as a whole, the rotation parts shall
be locked to avoid the mechanism damages. The safety hooks of the
distributing arm shall be in the working state, and the equipment and the
consignment vehicle shall be bound and fixed reliably.
Chapter VI Maintenance and Repair of the Equipment
6.1 Safe operation items
6.1.1 The maintenance personnel shall know all the requirements and safety
instructions in the specification very well, and shall follow the national
standard on the accident prevention, personal safety, and environmental
protection etc. and the standards and rules in the service area of the
equipment.
6.1.2 For the maintenance work with different time intervals and degrees, the
operation condition and environment shall be taken into consideration. For
example, people or barriers shall be avoided for safety reasons, or the
cleanness of hydraulic parts shall be guaranteed for professional
requirements.
6.1.3 Attach the label “the equipment is under maintenance” on the obvious
position of the equipment, or barricade the equipment with “safety stripes” in
the area safe enough to prevent irrelevant personnel from entering.
6.1.4 The maintenance work of the equipment shall be carried out by

specialized or professional personnel according to different levels. The
general maintenance and inspection work may be carried out by the
personnel in charge of the daily equipment use, and the high-level
32
maintenance and inspection work shall be carried out by professional
engineers.
6.1.5 The maintenance personnel shall wear necessary protective

equipments, such as safety helmets, safety belts, shielding shoes, protective
gloves and protective work suits etc.
6.1.6 It is not allowed for the containers where the combustible and explosive
gases such as hydrogen and acetylene and so on are stored to be brought or
placed near the hydraulic oil, machine oil or grease, or placed on the site with
high temperature or direct sunlight.
6.1.7 If the electric-arc welding is needed, the hydraulic pipelines and joints
shall be fully avoided, and especially, there shall be safe protective measures
for the hydraulic soft pipes.
6.1.8 When the equipment is under maintenance, the selected operation

device shall be fully controlled by the maintenance personnel, and it shall be
eliminated for the possibility that other personnel operate the equipment.
After selecting the equipment state or position, the maintenance personnel
shall cut off the main power and lock the control cabinet and set the mark
“warning” in the obvious position before the operation.
! Danger: during the equipment repair, serious consequences will be

caused if other personnel switch on the power or cut off the main power
or operate the equipment.
6.1.9 Safe and reliable hoisting, fixing or supporting measures shall be taken
if it is necessary to disassemble parts during the equipment repair, and it is
not allowed for the repair personnel to operate the equipment under the arm
support or under the possible falling or dropping objects.
6.1.10 For the repair of hydraulic pipelines and pipe joints, it shall be
considered that the sudden eruption of hydraulic oil may cause personnel
damages, and the “pressure relief” measures shall be taken before the
disassembling, and the necessary protective measures shall also be taken
for the sheltering and avoidance.
6.2 General rules
6.2.1 The consistent regular daily maintenance may guarantee the good
working state and safety of the equipment, and prolong the service life of the
equipment effectively. The frequent check may eliminate the unsafe factors in
time and save time and cost.
6.2.2 For the different use conditions and wear degrees of each components
33
of the equipment, the maintenance time interval shall be divided according to
the following items:
 Before and after use each time or every 10 working hours

 Every 50 working hours of per week
 Every 200 working hours or per month
 Every 500 working hours or 3 months
 Every 1000 working hours or per year
 Every 2000 working hours or two years
Specific time interval

Performance 10h 50h 200h 500h 1000 2000
content or or or or h or h or
ever per per every per every Note
y wee mont 3 year two
day k h month years
Maintenance item s
1. Inspect the
appearance of the
complete machine Check
visually (obvious before and
■
structure after on
deformation, shift
welded joint or
physical injury etc.)
2. Degree of wear
Check
of concrete
before and
pipelines ■
after on
(especially bends
shift
and soft pipes)
3. Cleanliness and
leakage conditions Check
of all the hydraulic before and
■
component and after on
loose connections shift
4. Whether the oil Check

temperature and oil before and
■
level are normal after on
shift
5. System pressure ■
6. Whether there
are abnormal
■
noises during the
movement
7. Contact Check
reliability and ■ before and
insulation after on
34
conditions of each shift
device and
component of the
electronic control
system
8. Check whether Check
there are detached before and
■
components, parts after on
or connections shift
9. Check safety
Check
devices, such as
before and
emergency stop ■
after on
switches and
shift
rotation snubbers
10. Check whether
there are detaching Check
signs of each before and
■
landing legs and after on
supporting foot shift
hinge pins
11. Check whether
there are great
changes for the
transmission
■
stability of each
moving component
and the speed of
each arm section
12. Check the
reliability of rotation ■
breaking
13. Check the
cleanliness of the
■
piston lever in each
oil cylinder
14. Oiling
lubrication at hinge
pins of the arm ■
support and
connecting rod
15. Check the
reliability of the
■
safety rope of arm
end
16. Check the
reliability of the
hinge connection ■
for each oil
cylinder, whether
35
the action of the
piston rod is
normal and the
leakage conditions
of inlet and outlet
17. Check the
reliability of each
joint of concrete
pipelines and
■
whether there is
mortar leakage for
the pipe joint
sealing
18. Check the
connection
reliability of all the
■
key fastening
pieces of the
equipment
19. Check whether
there are obvious
deformation and
physical damages
■
and open welding
phenomenon
(including welded
joints of shelters)
20. Check and
■
clean oil filters
21. Oil the
oscillating bearings
and rotation
meshing places of ■
all the
hydro-cylinder
trunnion
22. Carry out the
sampling
inspection for the Delivered
hydraulic oil to the
cleanliness and profession
■
decide whether it is al
necessary to clean detection
oil tanks and unit
replace hydraulic
oil
23. Oil the rotation
■
bearing raceway
24. Check the ■
36
settlement
conditions of each
arm support (oil
cylinder)
25. Check the
connection
reliability and
■
preload of the high
strength bolt on the
rotation supporting
26. Overall annual Completed
inspection by
■ profession
al
engineers
27. Replace
■
hydraulic oil
28. Check and Completed
clean all the hinge by
■
pins and shaft profession
sleeves al units
29. Check the wear
conditions of
rotation pinions
■
and decide
whether to replace
them
30. Check the
degree of aging of
hydraulic soft pipes
■
and decide
whether to replace
them
31. Check the
corrosion degrees
of key fastening
■
pieces and decide
whether to replace
them
32. Check the wear
conditions of
equipment
structure
appearance
■
coating and repair
paints or spray
paints after rust
removal as
appropriate
37
33. Overhaul Completed
by
■
profession
al units
34. Decide whether
to replace
hydraulic soft pipes
according to the ■
degree of aging
and physical
damages
35. Replace all the
■
oil less bearings
6.2.3 The time interval of maintenance is accumulated, for example, when

the time interval is 200 working hours, meanwhile the maintenance for 10
working hours and 5- working hours shall be carried out.
6.2.4 It is necessary to short the corresponding maintenance time interval as

appropriate under very humid or seaside environment as well as that with
heavy dust.
6.2.5 All the maintenance records shall be recorded completely in the “record
chart for maintenance and repair”, and shall be in the charge of professionals
and saved with the signature of maintenance personnel and date.
6.3 Diagnosis and elimination of common faults
6.3.1 Common faults
Fault
Elimination
S/N phenomen Cause analysis Remarks
method
on
Prolong the idle
Too high oil viscosity running time for
causes poor oil the oil
absorption or oil filter temperature rise
blocking or change oil
No action
seasonally
when
1 Oil lack in the oil tank
starting
or air leakage of the Refuel and repair
equipment
oil suction pipe
Faults in multiple unit Overhaul or
control valves replace
Oil leakage of pipe Overhaul or
joints or oil pipe crack replace
38
Completed
Oil pump fault (such Overhaul or by
as oil pump crack) replace professiona
l factories
Completed
Polluted or damaged by
Clean or replace
pumps professiona
l factories
Main safety valve or Completed
change valve is Overhaul or by
polluted or can not be replace professiona
reset l engineers
Completed
No action Overhaul or by
Invalid hydraulic locks
of the replace professiona
equipment l engineers
2
after a Completed
period of by
working Changes of the relief Overhaul or professiona
valve pressure replace l engineers
Oil leakage of pipe Overhaul or

joints or oil pipe crack replace
Completed
Oil cylinder or motor Overhaul or by
fault replace professiona
l engineers
Possible air leakage
Overhaul and
in the pipeline or air
exhaust
mixing in the system
Oil cleanliness
Change oil and
exceeds standard,
replace filter
resulting in the oil
Abnormal element
3 filter blocking
noise
Prolong the idle
running time for
the oil
Too high oil viscosity
temperature rise
or change oil
seasonally
Concrete pump fault
Disassemble for
Blocking or or concrete not up to
cleaning
mortar standard
4 leakage of Wear holes in the
concrete concrete pipe or
Replace
pipelines damaged pipe joint
sealing
39
6.3.2 Common faults of electrical equipments
Fault Elimination Remark

S/N Cause analysis
phenomenon method s
Main power fault or
1 No voltage Overhaul
power line fault
Damaged contactor Replace
Exchange the
Motor does Wrong phase sequence power phase
2
not start sequence
Burnout of the power
Replace
supply fuse
Wired control
Poor contact of plugs or
3 box does not Connect again
sockets
work
Try to rotate in
No action of Rotary snubber action the reverse
4 rotation direction
operation Rotary relay or contact
Overhaul
fault
Rectifier bridge or relay Overhaul or
No action of
fault replace
5 magnetic
Valve coil or valve Overhaul or
valves
element fault replace
Overhaul
Open circuit or relay return circuits
No relay fault or replace
6
action relays
Rectifier bridge fault Overhaul
6.3.3 Common hydraulic faults
Fault
S/N phenomen Cause analysis Elimination method Remarks
on
Incorrect motor Adjust the motor
No rotation direction rotation direction
pressure oil Dredge the pipeline,
in the pipe, clean or replace filter
lack of Blocking oil filter element or oil filter,
1
output oil and replace to new
and oil
non-rising Fasten joints of all
Air mixing at oil
pressure connections and
suction port
avoid air mixing
40
Too low oil
temperature in
Select correctly and
winter or too high
adjust the hydraulic
oil temperature in
oil, and control oil
summer, and
temperature
inappropriate oil
viscosity
Damaged hydraulic Replace the
pump hydraulic pump
Too low setting
pressure of relief Reset the pressure
valves
Relief valve Clean and repair
sticking relief valves
Hydraulic pump
and coupler are not Adjust the
Heavy
concentric or there concentricity
noise and
is loose connection
2 great
Too low hydraulic Replenish oil to the
pressure
oil level specified height
oscillation
Damaged relief Repair or replace the
valve relief valve
Clean the valve
element and replace
hydraulic oil with the
Polluted oil
cleanliness meeting
the requirements of
18/15 in ISO4406
Burned-out
Invalid
electromagnet coils
magnetic Check, repair or
3 or electromagnet
exchange replace
valve element
valve
sticking
Electrical circuit
Check
fault
Uneven fitting
surface of
Check and repair
electromagnet or
loose connections
Eliminate air by force
through the oil
Air mixing
cylinder running at
the maximum stroke
Hydraulic
slight: rust removal
4 oil cylinder Repaired
Inner wall corrosion and chip removing
creep by
or galling of oil
profession
cylinder Heavy: boring and
al factories
grinding again
Damaged piston Replace the sealing Repaired
41
rod sealing of oil by
cylinder profession
al factories
Hydraulic lock fault Repair or replace
Repaired
Serious inner
Repair or replace the by
leakage of the
hydraulic pump profession
hydraulic pump
al factories
Damaged sealing
Repaired
elements of the oil
Thrust lack Replace the sealing by
cylinder piston
of oil element profession
causes the inner
cylinder or al factories
5 leakage
decreased
Invalid hydraulic
working
lock results in the Overhaul or replace
speed
move stop of oil the hydraulic lock
cylinder piston rod
Excessive valve
Replace the valve
element wear of
element or change
magnetic
valve
exchange valve
Damaged oil Completed
Excessive cylinder sealing by
Replace the sealing
settlement causes the inner profession
6
in the oil leakage al factories
cylinder Damaged hydraulic
Overhaul or replace
lock
Dirt blocking in the
Overhaul and clean
cooler
Excessive related
overload working Cool temporarily
hours
Completed
Incorrect pressure
by
adjustment of the
Check and adjust profession
safety valve or
Excessive al
relief valve
oil engineers
7
temperatur Oil lack in the oil
Add oil
e tank
Oil cleanliness
exceeds standard
Change oil
or there is water
mixed
Completed
Large leakage of by
Overhaul or replace
the pump or motor profession
al factories
42
Too high
Halt for temperature
surrounding
drop
temperature
6.3.4 Concrete delivery pipeline blocking
When the concrete pipeline blocking occurs, judge the blocking position
immediately through the appropriate striking with an adz-eye hammer along
the pipeline, and the knocking sound often shows the blocking position.
! Please note: stop the pumping immediately if the soft pipe blocking
occurs, and disassemble the soft pipe directly for the dredging
treatment under the safety conditions.
6.4 Arm support maintenance
6.4.1 The arm support adopts thin-wall box type welded structure, and the
equipment shall be checked once at least every 200 hours or per month, and
the check shall include structure deformation and physical damages, open
weld phenomenon (welded joints at shelter places) or the crack of parent
metals around welded joints as well as whether the space between each
hinge point is normal etc.
! Warning: inform this company for the treatment immediately if the

large structure deformation, open weld of welded joints or the parent
metal cracks occur.
6.4.2 The hinge point connection types are the same between arm I and II
and arm II and III. When the serious sliding bearing wear causes the
excessive axle space, or the serious shim wear causes the excessive space
between arms, disassemble the hinge point for part replacement and repair.
43
S/N Name Remark
1
Arm III structure
2
Arm II structure
3 Connecting rod
(pulling)
4 Connecting rod
(pressing)
5
Hinge pin
6
Stub axle
7
Shim δ2.5
8
Stop washer 36 GB/T858-1988
9
Round nut M36×1.5 GB/T810-1988
10
Hinge pin
11
Hinge pin
12
Sliding bearing
44
13 GB/T5783-2000
Bolt M12×30
grade 10.9
14 GB/T5783-2000
Nut M12
grade 10.9
15 GB/T193-1987
Washer 12
65Mn
16
Shaft end baffle
17
Oil cylinder piston rod
When repairing, disassemble the concrete elbow pipe of the hinge point to
break the concrete pipeline at the hinge point completely, and then
disassemble two connecting rod hinge pins of the hinge point as well as the
connecting rod, and finally disassemble the hinge point of the arm support.
6.4.3 Shims are set at

connections of all hinge points
of the arm support (including the
connections between arm
supports, the arm support and
connecting rod, and connecting
rods) (item 10 in the above
figure), and the unilateral space
after shim installation is
0.5~1.5mm. And shims shall be
replaced if the unilateral space
is over 2 mm after the wear. The
basically same space of two
sides shall be guaranteed after
replacing or adding shims.
6.4.4 After replacing the bearing or shim of

the arm support joint, hinge pins shall be
fastened with round nuts and the
corresponding shrink washers, and washers
shall be used in accordance with the
provisions.
6.4.5 After the hinge point repair, connect the concrete soft pipe, and it shall
be noted during operation that the occurrence of additional resistance shall
be prevented when the arm support moves.
45
6.4.6 Oil filling ports are set on hinge pins of each arm support and
connecting rod, and shall be lubricated periodically according to the
requirements in the following figure, and shall be cleaned in time. Keep the oil
filling ports clean and screw the oil cups in time after oil filling.
6.4.7 During lubrication maintenance, the lubricating oil shall be injected on

the working surface (wear surface) of each shim.
6.4.8 The tightness of all the fastening pieces on the arm support shall be
checked once at least when the equipment works every 200 hours or per
month, and fastening pieces shall be screwed down in time if the preload
requirements can not be met. It will be favorable that the threads shall be 3
screws higher than nuts.
6.4.9 It shall be noted at any time during working for the interference or
friction between the hydraulic soft pipe and structure of each hinge point of
the arm support, and if this phenomenon occurs, halt the equipment and take
some measures immediately.
6.5 Maintenance of the rotation device
6.5.1 The rotation device of the equipment includes the upper support, rotary
bearing, rotary mechanism and rotary snubber etc. The upper support and
underbed are connected together with the rotary bearing, and the hydraulic
rotary mechanism and rotary snubber are installed on the upper support,
driving the rotation of the upper support and arm support through the
engagement of the rotating driving pinion and rotary bearing rack wheel. It
shall be noted to observe the stability of the mechanism running and whether
there are abnormal noises when the equipment is operated.
46
S/N Name Quantity Remark
1 Upper support 1
2 Rotary bearing 1 012.32.500
3 Underbed 1
4 Rotary mechanism 1
5 Rotary snubber 1
6 Bolt M16×130 40 Grade 10.9
7 Nut M16 80 Grade 10.9
8 Bolt M10×30 10 Grade 10.9
9 Spring washer 10 10
10 Screw M5×20 4 Grade 8.8
11 Flat washer 4
6.5.2 The strength grade of fastening pieces connecting rotary bearings shall
be not lower than grade 10.9 with the preload of 295Nm. Each high strength
bolt shall be locked with two nuts with no spring washers.
6.5.3 All the preload of rotary bearings shall be checked after the first work of
the newly installed equipment, and the preload shall be carried out again for
47
the bearings not meeting requirements or loose ones.
6.5.4 The strength grade of fastening pieces connecting the rotary

mechanism shall be not lower than grade 10.9 with the preload of 295Nm.
6.5.5 Generally, it is not allowed to disassemble rotary bearings, and if

necessary for maintenance, bolts and nuts shall be replaced to new ones with
the same strength grade at the same time, and locating pins shall be
installed.
6.5.6 The periodical maintenance shall be carried out according to the

following figure for the lubrication of the rotary device, and grease shall be
filled in the rotary bearing raceway.
6.5.7 The lubricating oil shall be injected frequently on the working surface
(wear surface) between the upper support and arm support.
6.5.8 The soft pipe of hydraulic power unit

reaches the arm support through the upper
support, and the soft pipe length and trend
shall be taken into full consideration to avoid
the interference or friction with the structure.
6.5.9 Check once at least per month

whether there is open weld or crack for the
welded joints (including those at shelter
places) and parent metals around welded
joints.
! Warning: inform this company for the

treatment immediately if open weld of
welded joints or the parent metal cracks
occur.
6.5.10 The tightness of all the fastening pieces on the rotary device shall be
checked once at least when the equipment works every 500 hours or three
months, and fastening pieces shall be screwed down in time if the preload
requirements can not be met. It will be favorable that the threads shall be 3
screws higher than nuts.
6.6 Underbed and landing leg maintenance
6.6.1 The equipment shall be checked once at least every 200 hours or per
month, and the check shall include the abnormal structure deformation and
physical damages, open weld phenomenon (welded joints at shelter places)
or the crack of parent metals around welded joints as well as whether the
space between each hinge point is normal, and whether there are dropping
signs for each hinge pin and locating pin etc.
48
! Warning: inform this company for the treatment immediately if the
large structure deformation, open weld of welded joints or the parent
metal cracks occur.
6.6.2 When consigning the equipment as a whole, landing legs shall be

disassembled with the corporation of lifters. It shall be confirmed that the arm
support has been recovered completely and the equipment is in the
non-working state with the balance weight disassembled before
disassembling landing legs. The parts disassembled shall be placed properly.
6.6.3 Locating pins shall be installed after the landing leg installation each
time.

1 Landing leg hinge
8 φ55
pin
2
Locating pin 8 φ20×70
3 Supporting foot
4 φ40
hinge pin
4
Cotter pin 4 8×80
49
6.7 Concrete pipeline maintenance
6.7.1 The straight pipe adopts the standard concrete pipe, with the inner
diameter of φ125mm and outer diameter of φ133mm. There are four
specifications for the elbow pipes in the equipment concrete pipeline:
6.7.2 Serious wearing often occurs at elbow pipes, and therefore it shall be
especially noted for the wear degree of arc part outside elbow pipes, and the
soft pipe shall be replaced immediately once the small holes or creacks
occur.
! Please note: it is not allowed to adopt the straight pipe with the radius
over R275 mm, or wall thickness over 4 mm.
6.7.3 The standard pipe joint is adopted for the concrete pipe joint, and the
seal rings in pipe joints shall be checked periodically and replaced in time
according to requirements.
50
S/N Name Remark
1. Concrete Straight or elbow
pipeφ125×4 pipe
2.
Pipe joint
3.
Seal ring Quick-wear part
4.
Lock nut M16
5.
Hinge pinφ14
6.
Check ring
7.
Cotter pin 4×25
6.7.4 As the greater vibration of the concrete pipeline will occur in the working
process, check periodically and frequently whether there are loosening
phenomena for the fastening pieces of concrete pipeline joints and pipe
joints.
6.7.5 The concrete soft pipe shall not be bent with doglegs during use,
51
maintenance and storage, and shall be prevented from being crushed or
scratched.
6.7.6 Safety rope is set between the

soft pipe and arm support, aiming at
preventing the soft pipe from
accident falling, and the periodical
check per week shall be carried out
for the aging degree and connecting
reliability of the safety rope. With the
maximum service life of 1 year, the
due safety rope shall be replaced.
The safety rope shall be connected

with the soft pipe and structure with
the loosened knot which shall be long
enough to meet the motion need of
the soft pipe during working or full
enfoldment.
The safety rope diameter shall be not

less than φ12mm, and the nylon cord
with high strength shall be used as
the material.
6.7.7 Clean the whole pipeline system immediately with no concrete residues
attached on the pipe inner wall after the end of work. When cleaning, place
the sponge ball(s) (1-2) into concrete pump inlet, inject clean water after
washing out the remained concrete in the pump hopper, and then pump out
the sponge ball(s).
! Please note: blocking is likely to occur if the clean water is pumped

directly with no sponge ball(s) added.
6.7.8 Concrete pipeline specifications
52
Standard elbow 90° (with no pipe
1 5
pipe lengthened)
Standard pipe
2 11
joint
3 Straight pipe 1 L=1060
Elbow pipe with
4 the abnormal 1 30°+250+60°+30
shape
95° (with no pipe
5 Elbow pipe 2
lengthened)
Connecting pipe
8 3
joint
90°加长 110
lengthening elbow
11 1
pipe
90°(lengthened for 110)
12 Soft pipe 1 L=3000
53
6.8 Hydraulic system maintenance
6.8.1 General requirements
6.8.1.1 The safety relief valves and throttling valves in the hydraulic system
have been adjusted and set before the delivery, and shall not be adjusted
randomly in use, and if needed during the repair, the adjustment shall be
carried out by professional repair personnel according to the requirements in
the specification. When necessary, consult the after-sale service personnel of
this company.
! Please note: contact the after-sale service department of this company

in time if great changes of the running speed or abnormal conditions
occur for the arm support.
6.8.1.2 It is necessary to observe whether the oil level height of the oil tank
meets the requirements before working each time, and the actual oil capacity
shall be about 75 liters (see 4.5).
6.8.1.3 Pressure is established in the system when any function button is

operated after the start, and shall be observed for its normalization. Check
the pump, main change valve and safety relief valve when there is no
pressure in the system.
6.8.1.4 Safety shall be noted especially when it is necessary to repair the

hydraulic system pipeline, and the high pressure oil eruption may hurt the
repair personnel if the pipeline joint is disassembled prematurely when there
is pressure established in the system. “Pressure relief” operation shall be
carried out before the disassembling when there is pressure in the system.
The operating arm support runs to the position suitable for repair, and after
pressing down the stop button of operating device (or the emergency stop
switch of operation panel in the control cabinet), press down any function
button executing oil cylinder in the pipeline needing repair when the electric
motor does not stop completely in the inertia state, and the pipeline system
will not be in high pressure state any more.
6.8.1.5 It shall be noted to observe oil temperature display frequently during

the equipment working (see 4.5).
6.8.2 Hydraulic valve maintenance
6.8.2.1 The bidirectional hydraulic lock is equipped on the large chamber of

the hydraulic cylinder, and the large chamber and small chamber shall be
connected with the hard tube. All the throttling valves have been adjusted and
set well before delivery and the random alternation on the site is not allowed.
54
1 Cylinder block
Hydraulic hose
2
component
Combination seal
3 9
14
4 Throttling valve 2
5 Pipe joint 1 M14×1.5
O-ring sealing
6 1
ring
Bidirectional
7 1
hydraulic lock
GB/T93-1987，65Mn
GB/T93-1987, 65Mn
GB/T6170-2000，8.8 级
9 Screw M10×50 2
GB/T6170-2000, grade
8.8
Hard tube
10 1
component
11 Link bolt 1 M14×1.5
12 Pipe joint 1
6.8.2.1 Keep all the hydraulic valves clean for a long time, and for example,
clean in time when dirt occurs.
55
6.8.2.2 Observe the working conditions of magnetic exchange valves when
starting up to work each time, and valve elements may be pushed with
appropriate tools if the valve element clamping stagnation or nonflexible
motion occur (note: no valve element damage), and shall be disassembled
for overhaul, cleaned or replaced in time if the above measure does not work.
6.8.2.3 Generally, it is not allowed to disassemble change valves, but under

special conditions when it is necessary to disassemble and clean valves, the
following key points shall be noted:
a. Record the position relation and order of each part when disassembling.
b. Eliminate the dirt and wash out valves without damaging the working
surface.
c. Compatibility with hydraulic oil shall be noted when cleaning with cleanout
fluid.
d. Check the wear of valve elements, and replace with new valves if the wear
is serious or there are scratches on valve elements.
e. Assemble according to the relation and order of each part and replace with
new sealing elements.
6.8.3 Hydraulic cylinder maintenance
6.8.3.1 Clean all the hydraulic cylinders and check whether there is leakage
phenomenon every 10 working hours or when changing the work site. If the
equipment is not in use for a long time, it shall also be cleaned before the
storage.
6.8.3.2 The damaged oil cylinder seal or oil cylinder piston rod with physical
damages shall be replaced or repaired immediately.
6.8.3.3 The maintenance operation for pipelines and pipe joints shall be
carried out under circumstances with no pressure, and the opened pipelines
and joints, disassembled rubber pipes or oil cylinders shall be closed off with
end caps to prevent dirt from entering.
6.8.3.4 All the oscillating bearings of oil cylinder trunnions shall be lubricated
every 200 working hours or per month.
6.8.3.5 The oil cylinder seal replacement or repair shall be carried out by
professionals.
! Please note: the piston rod of the oil cylinder shall be cleaned with
hydraulic oil, and it is not allowed to clean or spray with water, alkaline
detergent or liquid with soda. Soft fabric shall be used when cleaning,
instead of materials which are likely to damage the piston rod surface
56
coating or cause scratches.
6.8.3.6 The following special maintenance shall be carried out if the oil
cylinder will be placed for a long time.
a. Seal all the joints with plastic lids or choke plugs.
b. Scrub the piston rod stretching out with hydraulic oil, or coat its surface
with anticorrosive grease, and lubricate the trunnions oscillating bearing, and
extend/recover the oil cylinder once per month if the conditions allow.
6.8.3.7 The surface shall be coated with anticorrosive grease if the piston rod
stretches out for a long time.
6.8.3.8 Keep the place where the oil cylinder is dry with the favorable storage
temperature of approximately 14℃～20℃.
! Warning: for the oil cylinder exposed to the direct sunlight outdoors,
especially the pressurized oil cylinder, the high pressure may occur in
its chamber, when the temperature control shall be especially noted
when using and the “pressure relief” operation shall be carried out first
when repairing to avoid accidents.
6.8.3.9 Check the oil cylinder settlement periodically every 500 working hours
or every 3 months.
Stretch out the arm support completely into horizontal state and determine
the measuring base level, keep the state for 15 minutes, observe and
measure the oil cylinder settlement. The further check and measurement
shall be carried out for the settlement of each oil cylinder if the arm end
settles for over 20 mm.
6.8.4 Hydraulic rubber pipe maintenance
6.8.4.1 Check the hydraulic rubber pipe carefully before working each time,
and observe whether there is interference or scratches for the rubber pipe
during the equipment working, and the hidden danger discovered shall be
eliminated immediately.
6.8.4.2 In any case (including maintenance and cleaning), the rubber pipe
shall be prevented from being damaged.
6.8.4.3 Storage and service life
The rubber pipe may age even with correct use and storage and shall be
replaced after certain periods. The service life of the rubber pipe also
depends on the working environment, and the extreme working conditions
(such as high working temperature, excessive impact force or frequent rubber
pipe shift and torsion) may shorten the service life.
57
The rubber pipe with storage time or service life surpassing that in the
following table shall be replaced if there are no manufacturer
recommendations. (The service life may be determined by users with enough
experience according to their own conditions)
Rubber pipe Rubber pipe device
Storage life 4 years Storage life 2 years

Service life 6 years
Note: “Rubber pipe device” refers to the whole with joint fastenings pressed
well at two ends of the rubber pipe.
6.8.4.4 Rubber pipe check and replacement standard
The rubber pipe or rubber pipe device with the following defects shall be
replaced immediately:
a. Inner layer of the rubber pipe has been damaged (such as fray, cut or
crack).
b. The rubber pipe surface is brittle (such as cracks on the surface).
c. Deformation of the rubber pipe: the original shape of the rubber pipe has
been damaged whether there is pressure or bends (such as cracks,
detachment between layers or bubbling).
d. Rubber pipe leakage or loosely joints.
e. Damaged joints.
f. Corroded fittings result in the reduction of the sealing function or material

strength.
g. Over storage life or service life (see

the above table).
6.8.5 Oil filter maintenance
6.8.5.1 The oil return filter is installed on

the oil tank cap, part of the oil return
drum is in the oil tank, and the oil inlet is
connected with the flanges, and set with
the bypass-valve, diffuser and filter
58
element pollution blocking indicator.
6.8.5.2 When the oil inlet pressure reaches 0.3MPa due to factors, such as
the filter element blocked with pollutant, too low system temperature or flow
pulsation, the indicator device will send signals to replace the filter element or
increase the system temperature. Refer to the following methods to judge
whether the oil filter alarm results from too adhesive oil due to the filter
blocking or too low temperature:
a) The filter element blocking is most likely in summer.
b) If in winter, especially at starting, it is more likely that too adhesive oil

causes the oil filter alarm. At this moment the system shall idle for 10 minutes,
and then load the motion repeatedly until the oil temperature is over 40℃
when the alarm will stop automatically. If the system alarm remains at higher
temperature, the filter element blocking shall be taken into consideration.
6.8.5.3 The bypass-valve set under the filer element will start automatically
with the opening pressure of 0.4MPa if the halt can not be carried out
immediately when the oil filter is blocked during working.
6.8.5.4 Replace the filter element or add oil through unscrewing the “filter
cap”.
6.8.5.5 The accuracy class of replaced filter elements is 10μm.
6.8.6 Hydraulic oil tank maintenance
6.8.6.1 The hydraulic oil tank is installed on the balance arm. Check
frequently the reliability of the connection between the oil tank and structure,
and screw up if looseness occurs.
6.8.6.2 The oil tank cap is equipped with the sealing gasket. The dirt on the
oil tank and cap shall be cleared to avoid the oil pollution during operation
when it is necessary to open the oil tank cap for maintenance or oil change.
6.8.6.3 The hydraulic oil cleanliness shall be not lower than the grade
specified in the standard GB/T14039.
a. The solid particle pollution degree of the hydraulic oil added in the oil tank
shall be not over 18/15.
b. The solid particle pollution degree of the hydraulic oil in the system shall be
not over 18/15 when the equipment runs normally.
6.8 .6.4 Hydraulic oil replacement
The oil discharge outlet is set at the oil tank bottom. Clean the oil tank
thoroughly first after the oil discharge. Clean with kerosene and then
59
hydraulic oil, and wash with wiping materials with no wire drawing instead of
wiping with cotton cloth, staple or the similar fabric during cleaning. Drain the
oil out and blow the oil tank clean with compressed air during preliminary
cleaning, stick the remained fine particulate matters with plasticene and paste
(note: sticking with the plasticene and paste is only suitable for the small part,
and shall not be used for large areas), wipe out the oil and inject new oil from
the oil filter inlet.
6.9 Electrical system maintenance
6.9.1 The control box and other control elements shall be kept properly after
working each time and the large vibration shall be avoided in the site transfer
process.
6.9.2 Keep each control element clean, pay attention the element sensitivity
and tightness in the operation and use each time, and repair or replace
elements with damaged tightness or hidden dangers in time to avoid
accidents.
6.9.3 It shall be noted to avoid the physical damages of cables during

operation, and the cables shall be handled or replaced according to the
extent of damage once the cables are grinded or scratched.
6.9.4 It shall be noted whether the service cable is long enough with the
appropriate position to prevent the cable from being reamed when the
rotation angle comparatively large.
6.10 Operating requirements for the hydraulic oil and

lubrication oil used for the equipment
6.10.1 The lubricating and oiling for the swing mechanism shall be carried out
according to the specification of its mating manufacturers.
6.10.2 The requirements for the hydraulic oil and lubricating oil used for this
equipment are as follows:
Applicable parts Names Oil No.

In Winter: No. 46
Wear-resisting
Hydraulic system
hydraulic oil
In Summer: No. 68
Sliding bearings on
Albany grease No. (GB491-87)
each movable linkage
Relative motion plane Albany No. (GB491-87)
60
needs to be lubricated
Slewing bearing Albany No. (GB491-87)

Slewing open gear Albany
ZG-S
pair
6.10.3 Please pay attention to the following matters while oiling or replacing
hydraulic oil:
a. Switch off the general power of the equipment;
b. Pay special attention to the temperature while operating if the temperature

of oil is too high;
c. Please do clean the lubricating nipple before lubricating and use fresh
grease and then close the oil cup so as to avoid dirt entering;
d. While changing other brand of grease, please confirm the compatibility of

the two kinds of grease;
e. Please pay attention to avoid polluting the ground and source of water
while operating and do not treat waste oil randomly.
6.10.4 Please adopt a container with enough capacity to oil or replace oil so
as to avoid leakage or sprinkle for misoperation.
6.10.5 If the equipment requires that the operation must be carried out in a
special environmentally protective area, then the company shall be notified in
advance. Under the condition that the mineral lubricating oil may leak, which
will hazard the environment, biodegradable oil and grease may be used,
however, the equipment shall be treated specially and the compatibility of the
seal ring, tube, filtration system, coatings contacting with oil and so on must
be confirmed.
6.10.6 In any case, fully artificially made liquid, liquid without mineral oil and
lubricating oil based on vegetable oil are not allowed to be used together with
mineral lubricating oil.
6.10.7 Wasted oil must be treated according to the methods that approved by
environmental protection bureau, and it is neither allowed to be mixed
together with other wasted oils nor be treated by spontaneous combustion
6.11 Torque of bolts
61
Specification of bolt Pre-screwed torque (Nm)
(in meter) Grade 6.9 Grade 8.8 Grade 10.9

M5 5 6 8.5
M6 8.5 10 14
M8 21 25 35
M10 41 49 69
M12 72 86 120
M14 115 135 190
M16 180 210 295
M18 245 290 405
M20 345 410 580
M22 465 550 780
M24 600 710 1000
M27 890 1050 1500
M30 1200 1450 2000
M8×1 23 27 38
M10×1 44 52 73
M12×1 76 90 125
M14×1.5 125 150 210
M16×1.5 190 225 315
M24×2 650 780 1100
M30×2 1350 1600 2250
6.11.1 The allowable tolerance of the screwed torque in the above table shall
be ±10%.
6.11.2 The pre-screwed bolts that used shall be marked with strength label.
6.11.3 Before screw down the bolts, the contact surface shall be cleaned to
eliminate the greasy dirt and rust and grease containing molybdenum
disulfide must be painted on the screw thread and rotating contact surface.
62
6.11.4 The pre-screwed down bolts shall be checked once they are taken
down or have been used for one year, and those which are damaged must be
replaced.
6.11.5 After the pre-screwed bolts have been installed and acceptable,
please re-screw them down after 3-4 weeks’ of operation (or 50 hours) to
avoid the pre-screwed torque biasing the specified value.
6.11.6 The bolts with other labels or under grade 5.6 shall be carried out
according to the relevant national standards.
63
Chapter VII Appendix
7.1 Hydraulic Schematic Diagram
Hydraulic Schematic Diagram
64
7.2 Schematic diagram of electrical equipment
65
7.3 Table of electric fittings
Table of electric fittings
Specification Quantit
S/N Code Name Unit Notes
and type y
1 ZK Air breaker C65H-D16A/3P PCS 1 Merlin Gerin
LC1—D2501
2 KM1 AC contactor PCS 1 Schneider
AC220V
K1— JQX-13F-2Z-1D Plummer
3 Relay Set 10
K10 /10ADC24V block13F-2Z-C1
Selective
4 KX PCS 1 Purchased
switch
Emergency
5 A XB2-BS542C PCS 1 Schneider
stop switch
Sequence
6 XJQ XJ5 PCS 1
detector
7 TR1 Transformer JBK3-250VA PCS 1
RT18-32X
8 RD1 Fuse PCS 1
1A
Fuse RT18-32X
9 RD2 PCS 1
2A
Fuse RT18-32X
10 RD3 PCS 1
4A
Rectifier
11 D1 KBPC2508 PCS 1
bridge
12 A0 Stop button XB2-BS442C PCS 1
A1—
13 Play button XB2-BA31C PCS 8
A8
B0 、
Operating line
14 B1-B controller COB—65 PCS 1
8
AD17KC-22/22
15 DX Signal lamp PCS 1
0R
AD17KC-FM/2
16 DL Electric bell PCS 1
4
Drive-by-wire
17 CZ1 P32—4 Set 1
plug
Rotation
Optional
18 HXK DXZ-4/1 PCS 1
components
stopper
Electric
19 Ro 100Ω/6W PCS 9
resistance
20 Do Rectifier tube 100V/1A PCS 9
66
67

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JIUHE MACHINERY MANUAL BOOK OF HGY15

 This specification is devised for the operators, servicemen and

Read through this specification and safety instructions carefully.

 This specification has to be kept and reserved together with the

For immediate processing of your problems, whenever you need to contact

 Model of the equipment:

1.1 Scope of application

HGY15/3 concrete placing booms are the distributing equipment coordinating

! Attention please: There is no warranty for the equipment if the

1.2 Names of parts

1.3.1 Jib assembly

ArmⅡ 5000 180

Arm Ⅲ 4000 180

1.3.2 Upper bracket and pivoting

The upper bracket, a metal welded

1.3.3 Swirl gear

The swirl gear is mainly composed of a

1.3.4 Chassis and landing leg

1.3.5 Balance arm

1.3.6 Counter weight

The counter weight, installed on the balance arm,

1.3.7 Hydraulic System

1.3.8 Electrical control system

Chapter II Safety Instruction

2.1 Safety rules and requirements

Users shall be in accordance with the safety instruction and requirements of

This specification specially specifies and applies several kinds of different

2.2 Primary Hazards

In order to prevent the occurrence of severe accidents while operating the

● While the equipment is under operation, whether the distributing arm is

● When the equipment is operating, if the concrete tube is blocked in any

● The density of the pumped concrete shall not exceed 2400kg/m³.

●The equipment is prohibited for hoisting.

● When the equipment is maintained or repaired, any unexpected movement

● Unprofessional operators operate the equipment will cause accidents and

2.3.1 Fire extinguisher

Fire extinguisher shall be provided near the distributing boom at the

2.3.2 Rotation control

2.3.3 Safety valve in the hydraulic system

2.3.4 Emergency stop switch

The red emergency stop switch is equipped

2.3.5 Flexible pipe safety rope

The safety rope is installed to prevent the

2.4 Equipment stability

The anti-rollover stability of the equipment is designed and calculated in

Chapter III Technical Specifications

3.1 Equipment model

HGY —group code: concrete distributing boom

15 —principal parameter code: maximum distribution radius 15 m

3.2 Working range diagram of the equipment

3.3 Major parameters and service load of the equipment

● Maximum working radius of the distributing arm: 15000 mm

● Maximum distributing height of the distributing arm: 14120 mm

● Maximum distributing depth of the distributing arm: 10300 mm

● Pitching working range of the distributing arm: 0°～90°

● Motor power of the hydraulic system: 4kW

● Working pressure of the hydraulic system: 20 MPa

● Rotating speed: 0.2～0.3r/min

● Concrete pipeline specification: φ125×4

● Soft pipe length at the arm end: 3 m

● Landing leg span: 4000×4000 mm

● Complete machine mass of the equipment: 3300 kg