“VOICE PORTABLE HAMMERING MACHINE”

A
Project Report
(Submitted in partial fulfillment of the requirements for the award of the degree)
Of
BACHELOR OF TECHNOLOGY
In
MECHANICAL ENGINEERING
By

BABU RAYYAN ALI : ROLL NO.:1501050009

NAVED : ROLL NO.:1501050033
MOHAMMED DANISH : ROLL NO.:L160105005
IMRAN ALI : ROLL NO.:L160105004
ADIL KHAN : ROLL NO.:L160105002

Under the guidance of

MR. SHAILENDRA KUMAR NEERAJ

(Assistant Professor)
DEPARTMENT OF MECHANICAL ENGINEERING

DEPARTMENT OF MECHANICAL ENGINEERING

FACULTY OF ENGINEERING AND TECHNOLOGY
MOHAMMAD ALI JAUHAR UNIVERSITY, RAMPUR-244901 UP, (INDIA)
APRIL, 2019
 CERTIFICATE
We hereby certify that the work which is being presented in the B.Tech. Major Project Report
entities “VOICE PORTABLE HAMMERING MACHINE”, in partial
fulfillment of requirements for the award of the Bachelor Of Technology in Mechanical
Engineering and submitted to the Department of Mechanical Engineering of faculty of and
Engineering and Technology, Mohammad Ali Jauhar University Rampur is an authentic
record of our own work carried out under the supervision of Mr. Shailendra Kumar Neeraj
(Assistant Professor of Mechanical Engineering).

The matter presented in this thesis has not been submitted by for the award of any
other degree elsewhere.

Name Of Student Roll No. Signature

BABU RAYYAN ALI : ROLL NO.:1501050009
NAVED : ROLL NO.:1501050033
MOHAMMED DANISH : ROLL NO.:L160105005
IMRAN ALI : ROLL NO.:L160105004
ADIL KHAN : ROLL NO.:L160105002

This is to certify that the above statement by the candidates is correct to the best of
our knowledge.
Place: Rampur
Date: Mr. Shailendra Kumar Neeraj

Project Guide and Asst. Professor

Department of Mechanical Engineering

Mr. Shailendra Kumar Neeraj

Coordinator
Department of Mechanical Engineering
Faculty of Engineering and Technology, MAJU, Rampur U.P. EXTERNAL EXAMINER
 ACKNOWLEDGEMENT

Concentration, dedication, hard work and application are essential but not the factors to
achieve the desired goal. These must be supplemented by proper guidance, assistance and co-
operation of people to make it a success.

We are highly indebted to Project guide Mr. Shailendra Kumar Neeraj (Asst. Professor,
ME Dept.) whose constructive counseling and able guidance helped us immensely in
bringing out this report in the present form.

We are especially thanks to our coordinator Mr. Shailendra Kumar Neeraj (Assistant
Professor, ME Dept.) who’s inspired us to do this project and guide us gradually. We are also
thankful to Mr. Shailendra Kumar Neeraj for motivating us throughout this project.

We are very much thankful to whole faculty member of Department of M E, Mr. Shailendra
Kumar Neeraj (Assistant Professor).

We are also thankful to the entire faculty members, Lab staff’s and Library staffs for their
help cooperation and support in making up of this report.

Last but not the least we would like to thank all the people who helped us in the completion
of this Project report.

BABU RAYYAN ALI : ROLL NO.:1501050009

NAVED : ROLL NO.:1501050033
MOHAMMED DANISH : ROLL NO.:L160105005
IMRAN ALI : ROLL NO.:L160105004
ADIL KHAN : ROLL NO.:L160105002

B.Tech 4th Year

(Mechanical Engineering)
 Abstract

This project is discuss about design and analysis of voice hammering machine. And for this,
we have calculated the maximum torque, impact velocity for hammering, torque force and
also shear failure in bolt joint. In our project we are using torque force to perform various
manufacturing operation in industries like riveting, upset forging, punching etc. Also time
required for operation is less so it is useful in mass production.

The snapshots of every component are attached in the file in design section. The model
consists of motor, shaft, hammer, jigs and fixtures. From this we fabricate conceptual model
of voice hammering machine. Voice portable hammering machine is one of the new
techniques proposed in design in order to achieve instant Hammering accurate repetition and
impacting, fast Hammering process. It should be user friendly without any risk and worker
manual Effort can be used easily voiceally. In the past, a labor used hammer for to drive nail,
fit parts, break apart and more. It would be used manually with more effort and man power
used in process. But now a day it is possible to make it process easy by invented voice
Hammering. There are very clear benefits that the industry sees while using voiced systems.
These advantages can be very beneficial in the long run. We assure that our products are one
of the best and they are long lasting.

This report outlines the development and testing of a prototype compact voice impact
hammer designed to be surface mounted on a structure to pro- vide an impulse-based
structural excitation source for vibration testing. The voice device was designed to be
integrated with a distributed fibre optic sensing system which measures the in-plane dynamic
strain of the structure at a spatially dense grid of sensing points. The hammer was tested on a
compos- ite plate with induced damage and the excitation and response data were used to
generate complex curvature shapes for the plate. These data were in turn used with a
structural health monitoring tool known as iSIDER that detects anomalies in complex
operating curvature shapes to locate damage and other areas with structural stiffness
variations. The impactor was shown to replicate the functionality of a modally tuned impact
hammer that had been used previously. The analysed data correctly identified the impact
damage location using a fully voice routine.
 “VOICE PORTABLE HAMMERING MACHINE”
A
Project Report
(Submitted in partial fulfillment of the requirements for the award of the degree)
Of
BACHELOR OF TECHNOLOGY
In
MECHANICAL ENGINEERING
By

BABU RAYYAN ALI : ROLL NO.:1501050009

Under the guidance of

MR. SHAILENDRA KUMAR NEERAJ

(Assistant Professor)
DEPARTMENT OF MECHANICAL ENGINEERING

DEPARTMENT OF MECHANICAL ENGINEERING

FACULTY OF ENGINEERING AND TECHNOLOGY
MOHAMMAD ALI JAUHAR UNIVERSITY, RAMPUR-244901 UP, (INDIA)
APRIL, 2019
 CERTIFICATE
I hereby certify that the work which is being presented in the B.Tech. Major Project Report
entities “VOICE PORTABLE HAMMERING MACHINE”, in partial
fulfillment of requirements for the award of the Bachelor Of Technology in Mechanical
Engineering and submitted to the Department of Mechanical Engineering of faculty of and
Engineering and Technology, Mohammad Ali Jauhar University Rampur is an authentic
record of my own work carried out under the supervision of Mr. Shailendra Kumar Neeraj
(Assistant Professor of Mechanical Engineering).

The matter presented in this thesis has not been submitted by for the award of any
other degree elsewhere.

Name Of Student Roll No. Signature

BABU RAYYAN ALI : ROLL NO.:1501050009

This is to certify that the above statement by the candidates is correct to the best of
our knowledge.
Place: Rampur
Date: Mr. Shailendra Kumar Neeraj

Project Guide and Asst. Professor

Department of Mechanical Engineering

Mr. Shailendra Kumar Neeraj

Coordinator
Department of Mechanical Engineering
Faculty of Engineering and Technology, MAJU, Rampur U.P. EXTERNAL EXAMINER
 ACKNOWLEDGEMENT

Concentration, dedication, hard work and application are essential but not the factors to
achieve the desired goal. These must be supplemented by proper guidance, assistance and co-
operation of people to make it a success.

We are highly indebted to Project guide Mr. Shailendra Kumar Neeraj (Asst. Professor,
ME Dept.) whose constructive counseling and able guidance helped us immensely in
bringing out this report in the present form.

We are especially thanks to our coordinator Mr. Shailendra Kumar Neeraj (Assistant
Professor, ME Dept.) who’s inspired us to do this project and guide us gradually. We are also
thankful to Mr. Shailendra Kumar Neeraj for motivating us throughout this project.

We are very much thankful to whole faculty member of Department of M E, Mr. Shailendra
Kumar Neeraj (Assistant Professor).

We are also thankful to the entire faculty members, Lab staff’s and Library staffs for their
help cooperation and support in making up of this report.

Last but not the least we would like to thank all the people who helped us in the completion
of this Project report.

BABU RAYYAN ALI : ROLL NO.:1501050009

B.Tech 4th Year

(Mechanical Engineering)
 Abstract

This project is discuss about design and analysis of voice hammering machine. And for this,
we have calculated the maximum torque, impact velocity for hammering, torque force and
also shear failure in bolt joint. In our project we are using torque force to perform various
manufacturing operation in industries like riveting, upset forging, punching etc. Also time
required for operation is less so it is useful in mass production.

The snapshots of every component are attached in the file in design section. The model
consists of motor, shaft, hammer, jigs and fixtures. From this we fabricate conceptual model
of voice hammering machine. Voice portable hammering machine is one of the new
techniques proposed in design in order to achieve instant Hammering accurate repetition and
impacting, fast Hammering process. It should be user friendly without any risk and worker
manual Effort can be used easily voiceally. In the past, a labor used hammer for to drive nail,
fit parts, break apart and more. It would be used manually with more effort and man power
used in process. But now a day it is possible to make it process easy by invented voice
Hammering. There are very clear benefits that the industry sees while using voiced systems.
These advantages can be very beneficial in the long run. We assure that our products are one
of the best and they are long lasting.

This report outlines the development and testing of a prototype compact voice impact
hammer designed to be surface mounted on a structure to pro- vide an impulse-based
structural excitation source for vibration testing. The voice device was designed to be
integrated with a distributed fibre optic sensing system which measures the in-plane dynamic
strain of the structure at a spatially dense grid of sensing points. The hammer was tested on a
compos- ite plate with induced damage and the excitation and response data were used to
generate complex curvature shapes for the plate. These data were in turn used with a
structural health monitoring tool known as iSIDER that detects anomalies in complex
operating curvature shapes to locate damage and other areas with structural stiffness
variations. The impactor was shown to replicate the functionality of a modally tuned impact
hammer that had been used previously. The analysed data correctly identified the impact
damage location using a fully voice routine.
 “VOICE PORTABLE HAMMERING MACHINE”
A
Project Report
(Submitted in partial fulfillment of the requirements for the award of the degree)
Of
BACHELOR OF TECHNOLOGY
In
MECHANICAL ENGINEERING
By

NAVED : ROLL NO.:1501050033

Under the guidance of

MR. SHAILENDRA KUMAR NEERAJ

(Assistant Professor)
DEPARTMENT OF MECHANICAL ENGINEERING

DEPARTMENT OF MECHANICAL ENGINEERING

FACULTY OF ENGINEERING AND TECHNOLOGY
MOHAMMAD ALI JAUHAR UNIVERSITY, RAMPUR-244901 UP, (INDIA)
APRIL, 2019
 CERTIFICATE
I hereby certify that the work which is being presented in the B.Tech. Major Project Report
entities “VOICE PORTABLE HAMMERING MACHINE”, in partial
fulfillment of requirements for the award of the Bachelor Of Technology in Mechanical
Engineering and submitted to the Department of Mechanical Engineering of faculty of and
Engineering and Technology, Mohammad Ali Jauhar University Rampur is an authentic
record of my own work carried out under the supervision of Mr. Shailendra Kumar Neeraj
(Assistant Professor of Mechanical Engineering).

The matter presented in this thesis has not been submitted by for the award of any
other degree elsewhere.

Name Of Student Roll No. Signature

NAVED : ROLL NO.:1501050033

This is to certify that the above statement by the candidates is correct to the best of
our knowledge.
Place: Rampur
Date: Mr. Shailendra Kumar Neeraj

Project Guide and Asst. Professor

Department of Mechanical Engineering

Mr. Shailendra Kumar Neeraj

Coordinator
Department of Mechanical Engineering
Faculty of Engineering and Technology, MAJU, Rampur U.P. EXTERNAL EXAMINER
 ACKNOWLEDGEMENT

Concentration, dedication, hard work and application are essential but not the factors to
achieve the desired goal. These must be supplemented by proper guidance, assistance and co-
operation of people to make it a success.

We are highly indebted to Project guide Mr. Shailendra Kumar Neeraj (Asst. Professor,
ME Dept.) whose constructive counseling and able guidance helped us immensely in
bringing out this report in the present form.

We are especially thanks to our coordinator Mr. Shailendra Kumar Neeraj (Assistant
Professor, ME Dept.) who’s inspired us to do this project and guide us gradually. We are also
thankful to Mr. Shailendra Kumar Neeraj for motivating us throughout this project.

We are very much thankful to whole faculty member of Department of M E, Mr. Shailendra
Kumar Neeraj (Assistant Professor).

We are also thankful to the entire faculty members, Lab staff’s and Library staffs for their
help cooperation and support in making up of this report.

Last but not the least we would like to thank all the people who helped us in the completion
of this Project report.

NAVED : ROLL NO.:1501050033

B.Tech 4th Year

(Mechanical Engineering)
 Abstract

This project is discuss about design and analysis of voice hammering machine. And for this,
we have calculated the maximum torque, impact velocity for hammering, torque force and
also shear failure in bolt joint. In our project we are using torque force to perform various
manufacturing operation in industries like riveting, upset forging, punching etc. Also time
required for operation is less so it is useful in mass production.

The snapshots of every component are attached in the file in design section. The model
consists of motor, shaft, hammer, jigs and fixtures. From this we fabricate conceptual model
of voice hammering machine. Voice portable hammering machine is one of the new
techniques proposed in design in order to achieve instant Hammering accurate repetition and
impacting, fast Hammering process. It should be user friendly without any risk and worker
manual Effort can be used easily voiceally. In the past, a labor used hammer for to drive nail,
fit parts, break apart and more. It would be used manually with more effort and man power
used in process. But now a day it is possible to make it process easy by invented voice
Hammering. There are very clear benefits that the industry sees while using voiced systems.
These advantages can be very beneficial in the long run. We assure that our products are one
of the best and they are long lasting.

This report outlines the development and testing of a prototype compact voice impact
hammer designed to be surface mounted on a structure to pro- vide an impulse-based
structural excitation source for vibration testing. The voice device was designed to be
integrated with a distributed fibre optic sensing system which measures the in-plane dynamic
strain of the structure at a spatially dense grid of sensing points. The hammer was tested on a
compos- ite plate with induced damage and the excitation and response data were used to
generate complex curvature shapes for the plate. These data were in turn used with a
structural health monitoring tool known as iSIDER that detects anomalies in complex
operating curvature shapes to locate damage and other areas with structural stiffness
variations. The impactor was shown to replicate the functionality of a modally tuned impact
hammer that had been used previously. The analysed data correctly identified the impact
damage location using a fully voice routine.
 “VOICE PORTABLE HAMMERING MACHINE”
A
Project Report
(Submitted in partial fulfillment of the requirements for the award of the degree)
Of
BACHELOR OF TECHNOLOGY
In
MECHANICAL ENGINEERING
By

MOHAMMED DANISH : ROLL NO.:L160105005

Under the guidance of

MR. SHAILENDRA KUMAR NEERAJ

(Assistant Professor)
DEPARTMENT OF MECHANICAL ENGINEERING

DEPARTMENT OF MECHANICAL ENGINEERING

FACULTY OF ENGINEERING AND TECHNOLOGY
MOHAMMAD ALI JAUHAR UNIVERSITY, RAMPUR-244901 UP, (INDIA)
APRIL, 2019
 CERTIFICATE
I hereby certify that the work which is being presented in the B.Tech. Major Project Report
entities “VOICE PORTABLE HAMMERING MACHINE”, in partial
fulfillment of requirements for the award of the Bachelor Of Technology in Mechanical
Engineering and submitted to the Department of Mechanical Engineering of faculty of and
Engineering and Technology, Mohammad Ali Jauhar University Rampur is an authentic
record of my own work carried out under the supervision of Mr. Shailendra Kumar Neeraj
(Assistant Professor of Mechanical Engineering).

The matter presented in this thesis has not been submitted by for the award of any
other degree elsewhere.

Name Of Student Roll No. Signature

MOHAMMED DANISH : ROLL NO.:L160105005

This is to certify that the above statement by the candidates is correct to the best of
our knowledge.
Place: Rampur
Date: Mr. Shailendra Kumar Neeraj

Project Guide and Asst. Professor

Department of Mechanical Engineering

Mr. Shailendra Kumar Neeraj

Coordinator
Department of Mechanical Engineering
Faculty of Engineering and Technology, MAJU, Rampur U.P. EXTERNAL EXAMINER
 ACKNOWLEDGEMENT

Concentration, dedication, hard work and application are essential but not the factors to
achieve the desired goal. These must be supplemented by proper guidance, assistance and co-
operation of people to make it a success.

We are highly indebted to Project guide Mr. Shailendra Kumar Neeraj (Asst. Professor,
ME Dept.) whose constructive counseling and able guidance helped us immensely in
bringing out this report in the present form.

We are especially thanks to our coordinator Mr. Shailendra Kumar Neeraj (Assistant
Professor, ME Dept.) who’s inspired us to do this project and guide us gradually. We are also
thankful to Mr. Shailendra Kumar Neeraj for motivating us throughout this project.

We are very much thankful to whole faculty member of Department of M E, Mr. Shailendra
Kumar Neeraj (Assistant Professor).

We are also thankful to the entire faculty members, Lab staff’s and Library staffs for their
help cooperation and support in making up of this report.

Last but not the least we would like to thank all the people who helped us in the completion
of this Project report.

MOHAMMED DANISH : ROLL NO.:L160105005

B.Tech 4th Year

(Mechanical Engineering)
 Abstract

This project is discuss about design and analysis of voice hammering machine. And for this,
we have calculated the maximum torque, impact velocity for hammering, torque force and
also shear failure in bolt joint. In our project we are using torque force to perform various
manufacturing operation in industries like riveting, upset forging, punching etc. Also time
required for operation is less so it is useful in mass production.

The snapshots of every component are attached in the file in design section. The model
consists of motor, shaft, hammer, jigs and fixtures. From this we fabricate conceptual model
of voice hammering machine. Voice portable hammering machine is one of the new
techniques proposed in design in order to achieve instant Hammering accurate repetition and
impacting, fast Hammering process. It should be user friendly without any risk and worker
manual Effort can be used easily voiceally. In the past, a labor used hammer for to drive nail,
fit parts, break apart and more. It would be used manually with more effort and man power
used in process. But now a day it is possible to make it process easy by invented voice
Hammering. There are very clear benefits that the industry sees while using voiced systems.
These advantages can be very beneficial in the long run. We assure that our products are one
of the best and they are long lasting.

This report outlines the development and testing of a prototype compact voice impact
hammer designed to be surface mounted on a structure to pro- vide an impulse-based
structural excitation source for vibration testing. The voice device was designed to be
integrated with a distributed fibre optic sensing system which measures the in-plane dynamic
strain of the structure at a spatially dense grid of sensing points. The hammer was tested on a
compos- ite plate with induced damage and the excitation and response data were used to
generate complex curvature shapes for the plate. These data were in turn used with a
structural health monitoring tool known as iSIDER that detects anomalies in complex
operating curvature shapes to locate damage and other areas with structural stiffness
variations. The impactor was shown to replicate the functionality of a modally tuned impact
hammer that had been used previously. The analysed data correctly identified the impact
damage location using a fully voice routine.
 “VOICE PORTABLE HAMMERING MACHINE”
A
Project Report
(Submitted in partial fulfillment of the requirements for the award of the degree)
Of
BACHELOR OF TECHNOLOGY
In
MECHANICAL ENGINEERING
By

IMRAN ALI : ROLL NO.:L160105004

Under the guidance of

MR. SHAILENDRA KUMAR NEERAJ

(Assistant Professor)
DEPARTMENT OF MECHANICAL ENGINEERING

DEPARTMENT OF MECHANICAL ENGINEERING

FACULTY OF ENGINEERING AND TECHNOLOGY
MOHAMMAD ALI JAUHAR UNIVERSITY, RAMPUR-244901 UP, (INDIA)
APRIL, 2019
 CERTIFICATE
I hereby certify that the work which is being presented in the B.Tech. Major Project Report
entities “VOICE PORTABLE HAMMERING MACHINE”, in partial
fulfillment of requirements for the award of the Bachelor Of Technology in Mechanical
Engineering and submitted to the Department of Mechanical Engineering of faculty of and
Engineering and Technology, Mohammad Ali Jauhar University Rampur is an authentic
record of my own work carried out under the supervision of Mr. Shailendra Kumar Neeraj
(Assistant Professor of Mechanical Engineering).

The matter presented in this thesis has not been submitted by for the award of any
other degree elsewhere.

Name Of Student Roll No. Signature

IMRAN ALI : ROLL NO.:L160105004

This is to certify that the above statement by the candidates is correct to the best of
our knowledge.
Place: Rampur
Date: Mr. Shailendra Kumar Neeraj

Project Guide and Asst. Professor

Department of Mechanical Engineering

Mr. Shailendra Kumar Neeraj

Coordinator
Department of Mechanical Engineering
Faculty of Engineering and Technology, MAJU, Rampur U.P. EXTERNAL EXAMINER
 ACKNOWLEDGEMENT

Concentration, dedication, hard work and application are essential but not the factors to
achieve the desired goal. These must be supplemented by proper guidance, assistance and co-
operation of people to make it a success.

We are highly indebted to Project guide Mr. Shailendra Kumar Neeraj (Asst. Professor,
ME Dept.) whose constructive counseling and able guidance helped us immensely in
bringing out this report in the present form.

We are especially thanks to our coordinator Mr. Shailendra Kumar Neeraj (Assistant
Professor, ME Dept.) who’s inspired us to do this project and guide us gradually. We are also
thankful to Mr. Shailendra Kumar Neeraj for motivating us throughout this project.

We are very much thankful to whole faculty member of Department of M E, Mr. Shailendra
Kumar Neeraj (Assistant Professor).

We are also thankful to the entire faculty members, Lab staff’s and Library staffs for their
help cooperation and support in making up of this report.

Last but not the least we would like to thank all the people who helped us in the completion
of this Project report.

IMRAN ALI : ROLL NO.:L160105004

B.Tech 4th Year

(Mechanical Engineering)
 Abstract

This project is discuss about design and analysis of voice hammering machine. And for this,
we have calculated the maximum torque, impact velocity for hammering, torque force and
also shear failure in bolt joint. In our project we are using torque force to perform various
manufacturing operation in industries like riveting, upset forging, punching etc. Also time
required for operation is less so it is useful in mass production.

The snapshots of every component are attached in the file in design section. The model
consists of motor, shaft, hammer, jigs and fixtures. From this we fabricate conceptual model
of voice hammering machine. Voice portable hammering machine is one of the new
techniques proposed in design in order to achieve instant Hammering accurate repetition and
impacting, fast Hammering process. It should be user friendly without any risk and worker
manual Effort can be used easily voiceally. In the past, a labor used hammer for to drive nail,
fit parts, break apart and more. It would be used manually with more effort and man power
used in process. But now a day it is possible to make it process easy by invented voice
Hammering. There are very clear benefits that the industry sees while using voiced systems.
These advantages can be very beneficial in the long run. We assure that our products are one
of the best and they are long lasting.

This report outlines the development and testing of a prototype compact voice impact
hammer designed to be surface mounted on a structure to pro- vide an impulse-based
structural excitation source for vibration testing. The voice device was designed to be
integrated with a distributed fibre optic sensing system which measures the in-plane dynamic
strain of the structure at a spatially dense grid of sensing points. The hammer was tested on a
compos- ite plate with induced damage and the excitation and response data were used to
generate complex curvature shapes for the plate. These data were in turn used with a
structural health monitoring tool known as iSIDER that detects anomalies in complex
operating curvature shapes to locate damage and other areas with structural stiffness
variations. The impactor was shown to replicate the functionality of a modally tuned impact
hammer that had been used previously. The analysed data correctly identified the impact
damage location using a fully voice routine.
 “VOICE PORTABLE HAMMERING MACHINE”
A
Project Report
(Submitted in partial fulfillment of the requirements for the award of the degree)
Of
BACHELOR OF TECHNOLOGY
In
MECHANICAL ENGINEERING
By

ADIL KHAN : ROLL NO.:L160105002

Under the guidance of

MR. SHAILENDRA KUMAR NEERAJ

(Assistant Professor)
DEPARTMENT OF MECHANICAL ENGINEERING

DEPARTMENT OF MECHANICAL ENGINEERING

FACULTY OF ENGINEERING AND TECHNOLOGY
MOHAMMAD ALI JAUHAR UNIVERSITY, RAMPUR-244901 UP, (INDIA)
APRIL, 2019
 CERTIFICATE
I hereby certify that the work which is being presented in the B.Tech. Major Project Report
entities “VOICE PORTABLE HAMMERING MACHINE”, in partial
fulfillment of requirements for the award of the Bachelor Of Technology in Mechanical
Engineering and submitted to the Department of Mechanical Engineering of faculty of and
Engineering and Technology, Mohammad Ali Jauhar University Rampur is an authentic
record of my own work carried out under the supervision of Mr. Shailendra Kumar Neeraj
(Assistant Professor of Mechanical Engineering).

The matter presented in this thesis has not been submitted by for the award of any
other degree elsewhere.

Name Of Student Roll No. Signature

ADIL KHAN : ROLL NO.:L160105002

This is to certify that the above statement by the candidates is correct to the best of
our knowledge.
Place: Rampur
Date: Mr. Shailendra Kumar Neeraj

Project Guide and Asst. Professor

Department of Mechanical Engineering

Mr. Shailendra Kumar Neeraj

Coordinator
Department of Mechanical Engineering
Faculty of Engineering and Technology, MAJU, Rampur U.P. EXTERNAL EXAMINER
 ACKNOWLEDGEMENT

Concentration, dedication, hard work and application are essential but not the factors to
achieve the desired goal. These must be supplemented by proper guidance, assistance and co-
operation of people to make it a success.

We are highly indebted to Project guide Mr. Shailendra Kumar Neeraj (Asst. Professor,
ME Dept.) whose constructive counseling and able guidance helped us immensely in
bringing out this report in the present form.

We are especially thanks to our coordinator Mr. Shailendra Kumar Neeraj (Assistant
Professor, ME Dept.) who’s inspired us to do this project and guide us gradually. We are also
thankful to Mr. Shailendra Kumar Neeraj for motivating us throughout this project.

We are very much thankful to whole faculty member of Department of M E, Mr. Shailendra
Kumar Neeraj (Assistant Professor).

We are also thankful to the entire faculty members, Lab staff’s and Library staffs for their
help cooperation and support in making up of this report.

Last but not the least we would like to thank all the people who helped us in the completion
of this Project report.

ADIL KHAN : ROLL NO.:L160105002

B.Tech 4th Year

(Mechanical Engineering)
 Abstract

This project is discuss about design and analysis of voice hammering machine. And for this,
we have calculated the maximum torque, impact velocity for hammering, torque force and
also shear failure in bolt joint. In our project we are using torque force to perform various
manufacturing operation in industries like riveting, upset forging, punching etc. Also time
required for operation is less so it is useful in mass production.

The snapshots of every component are attached in the file in design section. The model
consists of motor, shaft, hammer, jigs and fixtures. From this we fabricate conceptual model
of voice hammering machine. Voice portable hammering machine is one of the new
techniques proposed in design in order to achieve instant Hammering accurate repetition and
impacting, fast Hammering process. It should be user friendly without any risk and worker
manual Effort can be used easily voiceally. In the past, a labor used hammer for to drive nail,
fit parts, break apart and more. It would be used manually with more effort and man power
used in process. But now a day it is possible to make it process easy by invented voice
Hammering. There are very clear benefits that the industry sees while using voiced systems.
These advantages can be very beneficial in the long run. We assure that our products are one
of the best and they are long lasting.

This report outlines the development and testing of a prototype compact voice impact
hammer designed to be surface mounted on a structure to pro- vide an impulse-based
structural excitation source for vibration testing. The voice device was designed to be
integrated with a distributed fibre optic sensing system which measures the in-plane dynamic
strain of the structure at a spatially dense grid of sensing points. The hammer was tested on a
compos- ite plate with induced damage and the excitation and response data were used to
generate complex curvature shapes for the plate. These data were in turn used with a
structural health monitoring tool known as iSIDER that detects anomalies in complex
operating curvature shapes to locate damage and other areas with structural stiffness
variations. The impactor was shown to replicate the functionality of a modally tuned impact
hammer that had been used previously. The analysed data correctly identified the impact
damage location using a fully voice routine.