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Vacon 20 Quick Guide PDF
Vacon 20 Quick Guide PDF
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AC DRIVES
QUICK GUIDE
VAOON
DR IV(N SV CHUVES
safety Doc: DPD00511A1, Released: 10.11.2011 vacon •1
1. SAFETY
ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO
CARRY OUT THE ELECTRICAL INSTALLATION!
This quick guide contains clearly marked warnings which are intended for your per-
sonal safety and to avoid any unintentional damage to the product or connected ap-
pliances.
1
2 • vacon installation
2. INSTALLATION
MI3
=M5
MI2
MI1 =M5
=M4
MI5
MI4 =M 6
=M 6
BA CK LOC BA CK LOC
RES
TE REM RES
TE RE M
OK OK
2
installation vacon •3
1 2
BACK LOC
RESET REM
OK
2
4 • vacon installation
Figure 5: Attaching the PE-plate and API cable support, MI1 - MI3
Figure 6: Attaching the PE-plate and API cable support, MI4 - MI5
2
installation vacon •5
Strip the
plastic cable
coating for
360° earthing
MAINS MOTOR
Figure 7: Vacon 20 power connections, MI1
1~ (230V) 1~ (115V)
Mot or out
L1 L2/N L3 R+ R- U/ T1 V/T2 W/T3
Strip the
plastic
cable
coating
for 360°
earthing
2
6 • vacon installation
3~ (380, 480V)
Motor out
Brake
RESISTOR
MAINS MOTOR
Figure 9: Vacon 20 power connections, MI4
3~ (380, 480V)
Motor out
2
installation vacon •7
2.2.2 Control cabling
2
8 • vacon installation
Control cable
tightening
torque: 0.4 Nm
2
vacon 20 api vacon •9
3
10 • vacon vacon 20 api
J500 S4 S3 S2 S1
ON
Enco Nor
mA
mA
RS485
- term
AI2
AO
DI
OFF
Figure 15: Microswitchs
Vacon 20 I / O terminals:
AI2 GND DO- DI4 DI5 DI6 AO DO+ R13 R14 * R24
4 5 13 14 15 16 18 20 22 23 26
1 2 3 6 7 8 9 10 25 24
3
navigation & startup vacon • 11
RE ADY RU N S TO P A L AR M FA U LT RE ADY R UN S T OP A L AR M FA U LT
REFERENCE
MENU RE F RE F
Dispalys the
M ON OK MON
keypad reference OK
value PA R PA R
regardless of PRES S SYS
SYS Hz Hz
the selected
contron place.
F WD R EV I/O K E Y PA D BUS F WD R EV I/O K EY PA D BUS
PRES S
PRES S
R E AD Y RU N S TO P A L A R M F A U LT
PARAMETER R E AD Y RU N S TO P A L A R M F A U LT
MENU R EF R EF
In this menu
you can
MO N OK MO N
browse and PA R PA R
edit the
SYS PRES S SYS
parameters.
FWD RE V I/O K E YP A D BUS FWD REV I/O K E YP A D BUS
PRES S
RE A DY RU N S TO P A L AR M F A U LT R EA D Y RU N ST O P A L AR M FA U LT
SYSTEM R EF R EF
MENU
Here you will be MO N MO N
able to browse
PA R
OK PA R
system parameter
and fault SYS PRES S SYS
submenu.
FWD RE V I/O K E YP A D BU S FW D RE V I/ O K E YP A D B US
4
12 • vacon navigation & startup
REF REF
MON MON
PAR PAR
FWD REV I/O KEY PAD BUS FWD REV I/O KEY PAD BUS
OK
REF REF
MON MON
PAR PAR
SYS SYS A
FWD REV I/O KEY PAD BUS FWD REV I/O KEY PAD BUS
OK
4
navigation & startup vacon • 13
READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT READY RUN STOP ALARM FAULT
REF REF REF
MON MON MON
PAR PAR PAR
SYS SYS SYS
FWD REV I/O KEYPAD BUS FWD REV I/O KEYPAD BUS FWD REV I/O KEYPAD BUS
OK
1 Startup wizard
showns par 17.1
2 Press OK to enter
edit mode. 3
Select between
0-3, see below!
numbe r.
Selections:
P1.1 P1.2 P1.7 P1.8 P1.15 P2.1 P2.2 P2.3 P3.1 P3.2 P3.3 P4.2 P4.3
0= 0=
50/60 1,5 x Frequecny 0= 0= 0 Hz 50/60 4=AI1
0 = Basic V*
INMOT
Not I/O 3s 3s
Hz control used Ramp Coast Hz 0-10V
1,1 x 0= 0=
1 = Pump drive 50/60 0= 1= 50/60 4=AI1
V* Frequecny Not I/O 20 Hz 5s 5s
Hz INMOT Ramp Ramp Hz 0-10V
control used
1,1 x 0= 0=
2 = Fan drive 50/60 Frequecny Not 1= 0= 50/60 4=AI1 20s 20s
V* I/O 20 Hz
Hz INMOT Flying Coast Hz 0-10V
control used
1=Open
3 = High Torque 50/60 1,5 x 1= 0= 0= 50/60 4=AI1
V* loop speed I/O 0 Hz 1s 1s
drive Hz INMOT
ontrol
used Ramp Coast Hz 0-10V
PAR
SYS
FWD REV I/O KEYPAD BUS
OK
Press OK to
4 confirm
drive setup
4
14 • vacon monitoring & parameters
5
monitoring & parameters vacon • 15
5
16 • vacon monitoring & parameters
5.2 Quick setup parameters (Virtual menu, shows when par. 17.2 = 1)
Code Parameter Min Max Unit Default ID Note
Motor nominal Check rating plate on the
P1.1 180 690 V Varies 110
voltage motor.
Motor nominal 50,00 / Check rating plate on the
P1.2 30,00 320,00 Hz 111
frequency 60,00 motor.
Motor nominal 1440 / Default applies for a 4-
P1.3 30 20000 rpm 112
speed 1720 pole motor.
Motor nominal 0,2 x 2,0 x Check rating plate on the
P1.4 A INunit 113
current INunit INunit motor.
0 = Not used
P1.15 Torque boost 0 1 0 109
1 = Used
0 = I / O terminal
Remote control
P2.1 0 2 0 172 1 = Fieldbus
place 1 selection
2 = Keypad
0 = Ramp
P2.2 Start function 0 1 0 505
1 = Flying start
0 = Coasting
P2.3 Stop function 0 1 0 506
1 = Ramp
P3.1 Min frequency 0,00 P3.2 Hz 0,00 101 Minimum freq reference
50,00 / Maximum freq refer-
P3.2 Max frequency P3.1 320,00 Hz 102
60,00 ence
1 = Preset Speeds 0
2 = Keypad
3 = Fieldbus
Remote Control
4 = AI1
Place 1 frequency
P3.3 1 9 7 117 5 = AI2
reference selec-
6 = PID
tion
7 = AI1 + AI2
8 = Motor potentiometer
9 = Pulse train / Encoder
Preset speed 0 is used
P3.4 Preset speed 0 P3.1 P3.2 Hz 5,00 124 as frequency reference
when P3.3 = 1
Activated by digital
P3.5 Preset speed 1 P3.1 P3.2 Hz 10,00 105
inputs
Activated by digital
P3.6 Preset speed 2 P3.1 P3.2 Hz 15,00 106
inputs
Table 5: Quick setup parameters
5
monitoring & parameters vacon • 17
5
18 • vacon monitoring & parameters
P1.5
Motor cos ϕ 0,30 1,00 0,85 120
Check rating plate on the
motor
(Power Factor)
0 = Induction
P1.6 Motor type 0 1 0 650
1 = Permanent magnet
0,2 x 2x 1.5 x
P1.7 Current limit A 107 Maximum motor current
INunit INunit INunit
Motor control 0 = Frequency control
P1.8 0 1 0 600
mode 1 = Open loop speed control
0 = Linear
P1.9 U / f ratio 0 2 0 108 1 = Quadratic
2 = Programmable
Field weakening 50,00 / Field weakening point fre-
P1.10 8,00 320,00 Hz 602
point 60,00 quency
Field weakening Voltage at field weakening
P1.11 10,00 200,00 % 100,00 603
point voltage point as % of Unmot
U / f mid point 50,00 / Mid point frequency for
P1.12 0,00 P1.10 Hz 604
frequency 60,00 programmable U / f
Mid point voltage for pro-
U / f mid point
P1.13 0,00 P1.11 % 100,00 605 grammable U / f as % of
voltage
Unmot
Voltage at 0 Hz as % of
P1.14 Zero freq voltage 0,00 40,00 % Varies 606
Unmot
0 = Disabled
P1.15 Torque Boost 0 1 0 109
1 = Enabled
PWM frequency. If values
Switching fre-
P1.16 1,5 16,0 kHz 4,0 / 2,0 601 are higher than default,
quency
reduce the current capacity
0 = Disabled
P1.17 Brake Chopper 0 2 0 504 1 = Enabled: Always
2 = Run state
Table 6: Motor settings
5
monitoring & parameters vacon • 19
5
20 • vacon monitoring & parameters
5.4 Start / stop setup (Control panel: Menu PAR -> P2)
Code Parameter Min Max Unit Default ID Note
0 = I / O terminals
Remote Control
P2.1 0 2 0 172 1 = Fieldbus
Place 1 Selection
2 = Keypad
0 = Ramp
P2.2 Start function 0 1 0 505
1 = Flying start
0 = Coasting
P2.3 Stop function 0 1 0 506
1 = Ramp
I / O control I / O control
signal 1 signal 2
0 Forward Backward
I / O Start / Stop
P2.4 0 4 2 300 1 Fwd(edge) Inverted Stop
logic
2 Fwd(edge) Bwd(edge)
3 Start Reverse
4 Start(edge) Reverse
0 = Remote control
P2.5 Local / Remote 0 1 0 211
1 = Local control
Keypad control 0 = Forward
P2.6 0 1 0 123
direction 1 = Backward
Keypad stop but- 0 = Keypad control only
P2.7 0 1 1 114
ton 1 = Always
0 = I / O terminals
Remote Control
P2.8 0 2 0 173 1 = Fieldbus
Place 2 Selection
2 = Keypad
Table 7: Start / stop setup
5
monitoring & parameters vacon • 21
5
22 • vacon monitoring & parameters
5.6 Ramps and brakes setup (Control panel: Menu PAR -> P4)
Code Parameter Min Max Unit Default ID Note
0 = Linear
P4.1 Ramp S-shape 0,0 10,0 s 0,0 500
>0 = S-curve ramp time
0 = Off
1 = Deceleration
P4.7 Flux Braking 0 3 0 520
2 = Chopper
3 = Full Mode
Flux Braking Cur- 0,5 x 2,0 x
P4.8 A INunit 519
rent INunit INunit
Defines the current
0,3 x 2,0 x injected into the motor
P4.9 DC Braking Current A INunit 507
INunit INunit during DC brakeing.
Determines if braking is
ON or OFF and the brak-
Stop DC current ing time of the DC-brake
P4.10 0,00 600,00 s 0,00 508
time when the motor is stop-
ping.
0 = Not active
The output frequency at
Stop DC current
P4.11 0,10 10,00 Hz 1,50 515 which the DC-braking is
frequency
applied.
Start DC current
P4.12 0,00 600,00 s 0,00 516 0 = Not active
time
Accel2 Frequency
P4.13 0.00 P3.2 Hz 0,00 527 0,00 = disabled
Threshold
Decel2 Frequency
P4.14 0,00 P3.2 Hz 0,00 528 0,00 = disabled
Threshold
External Brake:
P4.15 0,00 320,00 s 0,20 1544
Open Delay
Table 9: Ramps and brakes setup
5
monitoring & parameters vacon • 23
5
24 • vacon monitoring & parameters
5
monitoring & parameters vacon • 25
5.9 Pulse train / Encoder (Control panel: Menu PAR -> P7)
Code Parameter Min Max Unit Default ID Note
Pulse frequency to be
Min pulse fre-
P7.1 0 10000 Hz 0 1229 interpreted as a 0% sig-
quency
nal.
Pulse frequency to be
Max pulse fre-
P7.2 0,0 10000 Hz 10000 1230 interpreted as a 100%
quency
signal.
Frequency correspond-
Freq. ref. at min
P7.3 0,00 P3.2 Hz 0,00 1231 ing to 0% if used as fre-
pulse freq.
quency reference.
Frequency correspond-
Freq. ref. at max 50,00 /
P7.4 0,00 P3.2 Hz 1232 ing to 100% if used as
pulse freq. 60,00
frequency reference.
0 = Disable
Encoder direc-
P7.5 0 2 0 1233 1 = Enable / Normal
tion
2 = Enable / Inverted
Pulse count of encoder
Encoder pulses per round. Used for scal-
P7.6 1 65535 ppr 256 629
/ revolution ing encoder rpm monitor
value only.
0 = DI5 and DI6 are for
normal digital input
Config DI5 and
P7.7 0 2 0 1800 1 = DI6 is for pulse train
DI6
2 = DI5 and DI6 are for
encoder frequence mode
Table 12: Pulse train/Encoder
5
26 • vacon monitoring & parameters
5
monitoring & parameters vacon • 27
5
28 • vacon monitoring & parameters
5
monitoring & parameters vacon • 29
5
30 • vacon monitoring & parameters
5
monitoring & parameters vacon • 31
P13.12 Stall time 0,00 300,00 s 15,00 711 Stall time limited
P13.13 Stall frequency 0,10 320,00 Hz 25,00 712 Stall min. frequency
UL:Field weaken- Minimum torque at field
P13.14 10,0 150,0 % 50,0 714
ing load weakening
P13.15 UL:Zero freq load 5,0 150,0 % 10,0 715 Minimum torque at F0
5
32 • vacon monitoring & parameters
5.16 Fault autoreset parameters (Control panel: Menu PAR -> P14)
Code Parameter Min Max Unit Default ID Note
0 = Disabled
P14.1 Automatic Reset 0 1 0 731
1 = Enable
P14.2 Wait time 0,10 10,00 s 0,50 717 Waiting time after fault
P14.3 Trial time 0,00 60,00 s 30,00 718 Maximum time for trials
5
monitoring & parameters vacon • 33
5.17 PID control parameters (Control panel: Menu PAR -> P15)
Code Parameter Min Max Unit Default ID Note
0 = Fixed setpoint %
1 = AI1
2 = AI2
3 = ProcessDataIn1
(0 -100%)
Setpoint selec- 4 = ProcessDataIn2
P15.1 0 7 0 332
tion (0 -100%)
5 = ProcessDataIn3
(0 -100%)
6 = ProcessDataIn4
(0 -100%)
7 = Pulse train/encoder
P15.2 Fixed setpoint 1 0,0 100,0 % 50,0 167 Fixed setpoint
Alternative fixed setpoint,
P15.3 Fixed setpoint 2 0,0 100,0 % 50,0 168
selectable with DI
0 = AI1
1 = AI2
2 = ProcessDataIn1
(0 -100%)
3 = ProcessDataIn2
Feedback value (0 -100%)
P15.4 0 7 1 334
selection 4 = ProcessDataIn3
(0 -100%)
5 = ProcessDataIn4
(0 -100%)
6 = AI2-AI1
7 = Pulse train / encoder
Feedback value
P15.5 0,0 50,0 % 0,0 336 Value at minimum signal
minumum
Feedback value
P15.6 10,0 300,0 % 100,0 337 Value at maximum signal
maximum
P15.7 P gain 0,0 1000,0 % 10,00 118 Proportional gain
P15.8 I time 0,00 320,00 s 10,00 119 Integrative time
P15.9 D time 0,00 10,00 s 0,00 132 Derivative time
0 = Direct (Feedback < Set-
point ->Increase PID out-
put)
P15.10 Error inversion 0 1 0 340
1 = Inverted (Feedback >
Setpoint ->Decrease PID
output)
Table 20: PID control parameters
5
34 • vacon monitoring & parameters
5
monitoring & parameters vacon • 35
5.19 Easy usage menu (Control panel: Menu PAR -> P17)
Code Parameter Min Max Unit Default ID Note
0 = Basic
1 = Pump
2 = Fan drive
P17.1 Application Type 0 3 0 540
3 = High Torque
NOTE! Visible only when
Startup wizard is active.
0 = All parameters visible
Parameter
P17.2 0 1 1 115 1 = Only quick setup
conceal
parameter group visible
Table 22: Easy usage menu parameters
5
36 • vacon monitoring & parameters
5
monitoring & parameters vacon • 37
5
38 • vacon FAULT TRACING
6. FAULT TRACING
Frequency converter
14 overtemperature
52 Door Panel fault
6
general data vacon • 39
7. GENERAL DATA
7
40 • vacon general data
- With above-mentioned fuses, the drive can be connected to power supply the short
circuit current of which is max. 50 kA
- Use cables with heat resistance of at least +70 °C.
- The fuses function also as cable overload protection.
- These instructions apply only to cases with one motor and one cable connection
from the frequency converter to the motor.
- To fulfil standard EN61800-5-1, the protective conductor should be at least 10 mm2
Cu or 16 mm2 Al. Another possibility is to use an additional protective conductor of
at least the same size as the original one.
7
general data vacon • 41
7
42 • vacon general data
7
general data vacon • 43
Note: The input currents are calculated values with 100 kVA line transformer supply.
7
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