Professional Documents
Culture Documents
7-2 Hl740-7a + HL740 XTD - 7a El Circuit
7-2 Hl740-7a + HL740 XTD - 7a El Circuit
5W 33 MCU
3R 34 EMERGENCY PUMP MOTOR SW BRAKE PS PARKING PS WARNING
CLUTCH CUT-OFF SW
MECHANICAL ENG(GND)
CLUTCH CUT-OFF PS
RESISTER
SPEEDMETER SIG.
3Br 31 R 35 BUZZER
STEERING P/P PS
TACHO SENSOR+
TACHO SENSOR-
PROGRAM DUMP
ELEC.STEERING
B
A
COOLANT TEMP
Pa
Pa
3Y 32
RIDE CONT. ON
AUTO SEL.TCU
MAIN PUMP PS
FUEL SENDOR
POWER IG(NC)
POWER IG(NC)
FAN CLUTCH+
87a87 85
BUZZER STOP
MULTI SW- LIGHT COM
30 86
AUTO SEL.SW
MULTI SW- WIPER Lo
STEERING RY
FUEL HEATER
CLUSTER HIGH BEAM
NEUTRAL SIG
FAN CLUTCH-
MULTI SW- WIPER Hi
HOUR METER
MULTI SW- WASHER
PARKING SIG
CLUSTER SERIAL GND
CLUSTER SERIAL-Lo
PREHEATER
OPTION PS 2
OPTION PS 1
CLUSTER SERIAL Hi
CD-26
CD-3
SAFETY RY
AIR FILTER
ALT LEVEL
MULTI SW- HORN
CN-26
BRAKE PS
TURN LAMP COM
WIPER RY
WASH SIG
WIPER MOTOR Lo
ATT. UNLOCK SW
WIPER MOTOR Hi
MIRROR HEATED
SERIAL-H
CN-98
RS232 RX
WIPER MOTOR B
MULTI SW- COM
RS232 TX
SERIAL-L
MULTI SW- Hi IG
2
1
1
TURN LAMP RH
LIGHT Lo BEAM
TURN LAMP LH
BUZZER
LIGHT Hi BEAM
10
MULTI SW- INT
OPTION
OPTION
OPTION
OPTION
CR-37
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
CLUSTER GND
1
ATT. LOCK SW
ILLUMINATION
OTMP1
2
CS-75
1
Bat24V
CAN-H
IG 24V
X2B-FWD-ED4
C
ATT. SW COM
X2D-NEU-ED6
B
CAN-L
CLUSTER F/R
A
X2C-REV-ED5
SPARE
X1C-AD1-ED1
X1B-AD2-ED2
X1A-AD3-ED3
87a
ODP2
ODP1
GND
X1D-KD-ED7
BEACON/RR WORK LAMP 20A
30
GND
86
85
87
20A
20A
10A
30A
30A
30A
30A
10A
20A
30A
20A
30A
20A
30A
10A
10A
10A
10A
10A
10A
10A
10A
20A
5A
5A
CN-170
10A
10
NC
1
5A
70A B
3
8
9
7
6
4
70E B
125 V
126 L
BATT. 24V
27A RW
2
1
CN-58
115 W
CN-59
53G G
52F V
X2A-VP
ILLUMINATION LAMP
ILLUMINATION LAMP
IG 24V
NEUTRAL RY/J/STICK F/R
CASSETTE/ROOM LAMP
FRONT WORK LAMP
GrW EMER STEER/RIDE CON
CIGARLIGHTER/MIRROR
HORN/CONVERTER
27
26
24
23
21
GrW
28
25
20
36
35
34
33
32
31
30
29
22
OrW
19
11
17
14
18
16
15
13
12
10
23
22
21
20
OrW
6
7
5
4
3
2
1
8
9
19
18
17
16
15
14
13
12
11
10
GND
G41 B
9
8
7
1
5
2
6
3
B
4
BACK.STOP LAMP
AIR-CON/HEATER
AIR-CON/HEATER
G
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
G
B
64E Or
G23
G11 B
CLUSTER/MCU
G40
G19
OrW
GrW
OrW
WOr
GOr
GOr
GOr
PRE-HEATER
16A
73 BOr
BOr
24A ROr
106
174
BOr
174
RW
GW
SEAT
YW
128
LW
15
14
13
12
11
10
177
11
12
10
15
14
13
12
11
10
W
TURN LAMP
HEAD LAMP
104 Or
Or
Or
Or
CN-156
1L
Or
Br
7
START KEY
9
8
W
9
8
7
6
5
4
72A Br
4
3
2
1
3
2
1
L
7
G
9
8
5
4
3
2
1
5
6
4
3
2
1
6
CASSETTE
Y
B
V
L
L
CLUSTER
G21
OrW ILL.LAMP
B
A
WOr SWITCH
100
101
102
103
160
123
143
69A
105
106
107
108
109
110
111
112
113
114
175
115
116
183
117
118
119
120
121
122
123
124
125
126
CN-163
CN-16
CN-17
WIPER
57
53
52
55
70
27
CN-36
CN-15
ECM
CR-35
15
14
13
12
11
10
MCU
ECM
RCV
11
7
12
9
8
TCU
TCU
5
4
3
2
1
10
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
7
9
8
5
4
3
2
1
5
6
4
3
2
1
6
86 30 87a
12F LW
B G14
G5 B
85
BrW
ROr
ROr
WOr
GW
GrW
16K GrW
3Br 31
YW
VW
ROr
ROr
LW
LW
GY
GW
VOr
3Or
RW
RW
SH
YW
VW
RW
LW
3W
LW
Gr
Or
87
Br
W
W
2L
Or
Gr
Gr
CN-9 TO: FRONT HARNESS
V
W
155 W
V
B
Y
Br
Y
CS-59
W
L
W
L
G
172 G
R
173 R
Y
G61 B
L
L
L
G
L
65A
CN-126
B G37 116 GOr
85 87 87a 86
11E
1 1 MAIN PUMP PS
14F
159
120
163
162
161
134
158
21 10 10
68A
92A
181
3Or
28A
108
182
107
154
9
12
10
13
14
15
19
21
23
69
68
66
67
11
16
22
24
25
26
64
17
20
27
28
29
30
G
4
3
1
2
7E
30 R 1K 124
90
24
29
51
81
83
49
85
82
74
2
5
7
6
9 2 2 STEERING PUMP PS
8
POWER RY 16F GrW
8 TO:PC 3 3 STEERING MOTOR RY
8 128 OrW
CR-25 6 7 4 4 STEERING MOTOR RY
2 129 V
86 30 87a 6 5 5 HORN
B G15 7 WOr 3 130 LW
85 5 5 6 6 BOOM DOWN PS
3Y 32 1 131 G
87 4 SH 182 7 7 BUCKET LEVELER
G 65 132 Br
85 87 87a 86 Or 21A
3 SH 187 133 Or
8 8 BOOM KICK OUT
30 2 9 9 BOOM DOWN PS
GrW 118 155 W
ECM POWER RY 1 10 10 ATT. UNLOCK SOL
70 B
AUTO/MANUAL SW 11 11 STEERING PS(GND)
154 GW
12 12 ATT. LOCK SOL
H BR ACC STC
6
5 CS-2
6 CN-10
GrW 157 2H R
3 5 1 1 PROXIMITY SW 24V
68 V
2 2 2 HEAD LIGHT Hi
B
1 4
G 65 G23 B
4 3 3 3 GND
L 153 G24 B
0, I
2 4 4 GND
Or 21E 177 B
H0 I
1 5 5 PROXIMITY SW(GND)
7A ROr
6 6 ILLUMINATION RH
6A RW
CR-33 7 7 ILLUMINATION LH
START SWITCH 134 GW
86 30 87a 8 8 HEAD LIGHT Lo
BW 186 67 Y
85 9 9 TURN LAMP LH
BrW 176 66 Or
87 10 10 TURN LAMP RH
L 9G 152 BW
11 11 GND TM
85 87 87a 86 L 9F 144 BOr
30 12 12 GND STD
AC CONDENSOR FAN RY 13 13
G21 2B
14 14 HEAD LIGHT GND
15 15
CN-11 36 CN-134
B 96A 6
DIAGNOSTIC
1 AC CONTROLLER GND 1
BLOWER MOTOR GND B 96 5
2 2
2L 9 47 BW
3 AC 24V 3 4
Or 160 36E B
4 REVERSE FAN SIGNAL 4 3
R 25 44 Gr
5 AC CONTROLLER B+ 5 2
Y 145 28E L
6 AC COMP 6 1
AC CONDENSOR FAN BW 186
7 7
R 1A CN-157
8 ILLUMINATION 8
36 B
CR-7 1 VM1-GND
36A B
87a 2 VM2-GND
86 30 V 37 B
146 3 VMG1-SPEED PICK-UP COM
85 38 BOr
VW 147 4 VMG2-SPEED SENSOR OUTPUT
87 39 ROr
L 9E 8 VPS2-RIDE CONT. RY(+)
86 40 LW
85 8787a L 9A 9 AIP5-GEAR BOX Y5
30 41 YW
10 AIP2-GEAR BOX Y1
AIR-CON RY 42 RW
6 ADM3-TM ERROR
CR-26 43 W
G 162 12 VPS1-GEAR BOX VPS1(+)
86 30 87a 43A W
GOr 105 CN-148 13 VPS1-GEAR BOX VPS1(+)
85 54E B 44 Gr
W 8 C 15 SDDK-DIAGNOSTIC
87 53F G 45 WOr
W 8A B 17 ER3-SW FILTER RESTRICTION
52E V 46 BOr
85 8787a 86 R 173 A 49 ER2-SENSOR TEMP CONVERTER
30 47 BW
DATA LINK 18 EUPR-DIAGNOSTIC
WIPER RY LO 48 W
19 EF1-SPEED PICK-UP ENG
49 RW
CR-4 20 ED3-SHIFT LEVER-X1A-B3
W 8E 50 YW
86 30 87a 21 ED10-PARKING BRAKE SW(+)
B G13 51 VOr
85 22 ED7-SHIFT LEVER-X1D-KD
G 172 22A R
87 23 VPE1-CONTINUANCE 24V
Br 163 52A V
25 CANF_H
85 87 87a 86 L 14A 53A G
30 26 CANF_L
WIPER RY HI 27 CANF_T
54A SH
28 VGS-CAN SHIELD
55 Or
TO: CABIN HARNESS CN-7 OrW
29 ED11-SW AUTO/MANU SIG(+)
G 30 56
CASSETTE IG24V 1 1 32 AIP3-GEAR BOX Y3
RW 171 57 Y
WORK LAMP FRONT 2 2 36 SD4-SPEED METER CLUSTER
Y 20 58 BW
CASSETT B+/ROOM LAMP 3 3 39 ER1-GEAR BOX TEMP
LW 169 59 W
MIRROR HEATER SW 4 4 41 EF2-SPEED PICK-UP TURBIN
Or 189 60 W
ECONO SW 5 5 42 EF3-SPEED PICK-UP GEAR
B 178 74 Br
GND (CASSETTE) 6 6 43 ED4-SHIFT LEVER X2B-FWD
R 28 L
ILLUMINATION 7 1 45 VPI-POWER IG
7 75 BOr
B 179 46 VMGA2-GEAR BOX TEMP(COM)
GND 8 8
BOr 190 76 G
ECONO SW 9 9 51 AIP6-GEAR BOX Y6
B G1 77 V
GND 10 10 55 AIP4-GEAR BOX Y4
G 5A 78 Gr
BEACON SW 11 11 56 AIP1-GEAR BOX Y2
79 GOr
NC 12 12 57 ADM5-RY RIDE CONT.(-)
80 Br
NC 13 13 62 EF4-SPEED SENSOR(SIG)
R 63 81 LW
WORK LAMP REAR 14 14 63 ED1-SHIFT LEVER X1C-B1
82 GrW
15 15 64 ED5-SHIFT LEVER X2C-REV
83 L
65 ED2-SHIFT LEVER X1B-B2
CN-8 84 Gr
66 ED9-CLUTCH CUT-OFF SW(+)
L 14 85 W
REAR WIPER 24V 1 1 67 ED6-SHIFT LEVER X2D-NEU
V 166 22 R
WIPER SW-WASHER 2 2 68 VPE2-CONTINUANCE 24V
W 165 86 BOr
WIPER SW-PF 3 3 44 ED8-FWD-JOYSTICK
Or 164 87 Or
WIPER SW-ON 4 4 31 ED13-REV-JOYSTICK
5 5 168 BW
VW 92 35 ED14-NEU-JOYSTICK
MIRROR HEATER 6 6 88 BOr
52 ADM1-START INTERLOCK RY(-)
NC 7 89 WOr
7 5 ADM4-REVERSE DRIVE RY(-)
NC 8 8 90 LW
7 ADM2-JOYSTICK SELECT LAMP(-)
91 OrW
CR-3 59 ADM5-JOYSTICK SELLECTER(+)
86 30 87a G16
85
B TM CONTROLER
RW 171 CN-6
87 1
G 170 1 NC
75 BOr
85 87 87a 86 Gr 15 2 2 GEAR BOX -TEMP(COM)
30 48 W
3 3 ENG.PICK-UP SENSOR
WORK LAMP FRONT RY 37 B 4 4 ENG.PICK-UP SENSOR
CR-55 45 WOr 5 5 FILTER RESTRICTION
86 30 87a 46 BOr
B G17 6 6 TEMP CONVERTER
85 7
R 63 7 NC
87 58 BW
L 180 8 8 GEAR BOX -TEMP
76 G
85 8787a 86 Gr 5 9 9 GEAR BOX -Y6
30 40 LW
10 10 GEAR BOX -Y5
WORK LAMP REAR RY 77 V
11 11 GEAR BOX -Y4
56 OrW
CS-36 G36 12 12 GEAR BOX -Y3
B 78 Gr
9 10 10 13 13 GEAR BOX -Y2
R 1G 43 W
9 14 14 GEAR BOX -VPS1+
4 8 41 YW
15 15 GEAR BOX -Y1
2 G 170
7
CN-5
7 1 6
5 1 1 NC
5 70F B
R 1F 2 2 GND-MCU
4 111 Br
3 3 HYD TEMP SENSOR
3 117 BOr
L 180 4 4 AIR CLEANER SW
I 0
2 110 V
R 1E 5 5 FUEL SENDOR
1 59 W
6 6 TURBIN PICK-UP SENSOR
WORK LAMP SW 37A B
7 TURBIN PICK-UP SENSOR
7
CS-21 G35 8 8 NC
B 38 BOr
9 10 10 R 1H 9 9 SPEED SENSOR-VMG2
9 80 Br
10 10 SPEED SENSOR-EF4(2)
4 8 28F L
11 11 SPEED SENSOR-24V
2 R 1 37E B
7 12 12 INTER GEAR PICK-UP SENSOR
60 W
7 1 6 13 13 INTER GEAR PICK-UP SENSOR
5 R 35
5 14 14 NC
YW 11
4 15 15 NC
3
161 CN-4
I 0
W
2
OrW 10 1 1
1 176 BrW
2 2 AC CONDENSOR FAN
ILL.HEAD LAMP SW 3 3
16G GrW
SW 2
CR-56 4 4 FAN REVERSE SOL
3 B G52 123 GW
IG 1 5 5 FAN REVERSE SOL
LW 169 145 Y
2 6 6 AC R/DRYER
Or 64 146 V
3 7 7 AC R/DRYER
VW 92 147 VW
4 4 8 8 AC COMP
GND 1 OUT 148 L
9 9 BACK BUZZER
6 RW
MIRROR HEAT 10 10 ILLUMINATION
66A Or
11 11 RH TURN LAMP
7 ROr
CN-138 67A
12 12 ILLUMINATION
VW 13A Y
24V A 13 13 LH TURN LAMP
24V B G53 63A R
GND B 14 14 WORK LAMP
12V 12V Or 167 72 Br
C 15 15 STOP LAMP
DC/DC CONVERTER CN-3
189 Or
CN-139 1 1 ECM
Or 167 149 LW
2 2 FUEL HEATER
2 190 BOr
B G32 3 3 ECM
1 151 BW
4 4 START RY
112 YW
5 5 ALT I
12V SOCKET 187 SH
6 6 SHIELD
CL-2 150 G
7 7 PRE-HEAT RY
Or 64A
8 8 NC
R 1T 153 L
9 9 BATT.RY (DO-1)
B G31 114 Y
10 10 FAN PROPORTIONAL V/V
113 L
CIGAR B 11 11 FAN PROPORTIONAL V/V
12 12 NC
13 13 NC
23 3.0W
14 14 ECM Bat 24V
15 15 NC
CN-1
34 3R
1 1 MASTER SW
33 5W
2 2 FUSIBLE LINK
CN-2
52 V 1 1 ECM-J1939+
53 G 2 2 ECM-J1939-
54 SH
3 3 SHIELD
135 LW
G38
B G39
B G34
L 14E
Or 164
G18
4
W 165
G51
GrW16E
BOr 73A
B G4
Or 104
GrW157
Br 156
WOr122
LW 130
Y 127
OrW119
BW 151
GOr 121
4
G 17A
1N
R 1R
BrW 158
R 1S
129
WOr3A
WOr 3E
WOr 3F
L 148
B G3
YW 50
GrW16
G2
V 166
G 17
136
BOr 88
BOr 73
BW
69
19
13
WOr89
LW 12
G12
BW 168
144
26
152
131
Gr 84
WOr
132
GY
CN-162
LW 12E
2A
VW
B G62
BOr 86
87
R
B
62
61
Or 133
Br 156
LW 149
6 POWER IG
B G25
BOr 143
G 17E
VOr 51A
B
Y 127
2
V
Gr 4A
Gr 4E
Br 72
B
Gr
GOr 79
ROr39
OrW 91
1V
BOr 137 137 BOr
R 2E
W 61
L 62
R
B
BW136
LW135
G 150
7
62A
6
W 61A
7 ECM-SW RETURN
2G
BOr
R 2F
BW
6 GOr 138 138 GOr
Gr 4
CS-55
Or
CN-102
5 8 ECM-OFF IDLE
Br
W
CS-42
CR-5
CR-38
CR-58
R
R
R
B
CS-17
L
CR-11
ON IDLE
CD-5
4
3
6
5
2
10 10
1
7
139 139
CR-2
OrW OrW
CN-22
8
CN-103
9
87
30
85
87a
86
87
87
30
10 10
87a
85
85 8787a 86
5
30
87a
85
6
10 10
85 8787a 86
4
2
3
1
6 7
8
6
5 5
6 7
4
6
5 5
9
2
3
9
1
9
1
4
87
30
87a
85
86
9
B 2
ECM-ON IDLE
E 3
CN-71
L 1
1
LINEAR THROTTLE
1
2
R
CD-4
L
4
1
2
Gr 140 140 Gr
CR-46
CR-59
3
1
10
2
3
85 8787a
CN-114
87
CR-41
30
87a
85
85 8787a 86
87
85 8787a
141 141
30
87a
85
85 8787a 86
W W
CR-40
CR-36
M
Lo 5
B 1
E 3
Pf 2
M
Hi 4
2
86 30
JOYSTICK SELECT 10
11
12
11
87
87
30
85
87
30
1
87a
86
85
87a
86
30
11
87a
85
ECM-ACCEL POS SIG
85 8787a 86
86 30
6
5
4
3
2
1
86 30
8
9
DO-5
DO-4
86 30
B 142 142 B
Pa
1
1
2
2
1 12 12 ECM-ACCEL POS RETURN
Pa
85 8787a
85 8787a
ILLUMINATION
2
86 30
86 30
24V(DETEND)
24V(HANDLE)
WASHER FLASHER
86 30
86 30
PARKING
86 30
CLUTCH
M
KICK DOWN
9
7
8
2
BUCKET(-)
9
9
7
8
7
2
UNIT
2
STOP CUT-OFFF
NEUTRAL
HORN RY SAFETY RY NEUTRAL RY BACK-UP RY 3
BOOM(-)
LAMP CLUTCH CUT-OFF SW PARKING SW RIDE CONTROL SW
FWD
GND
RIDE CONTROL FUEL WARMER
REV
5
NC
BOOM UP RY BUCKET RY PREHEAT RY OFF IDLE
REAR WIPER
THROTTLE ASSEMBLY
7577AEL00
7-3
CN-160
CN-160
CN-99 INLET M/ACT TEMP M/ACT MODE(D/FOOT) MODE(VENT) RESISTOR RELAY(HI) RELAY(M2)
CN-160
10
ILLUMINATION 12
11
JOYSTICK SELECT
6
5
4
3
2
1
7A V
10
9
ILLUMINATION 12
11
JOYSTICK SELECT
6
5
4
3
2
1
8
9
JOYSTICK SELECT 10
12
11
A A
6
5
4
3
2
1
8
9
7
8A G 2 2
B 7 7 BLOWER
1 M 4 1 M 4
3
3 M
1
3 M 7 7
ILLUMINATION
KICK DOWN
KICK DOWN
Lo 1
C
Hi 4
ML 2
B
MH 3
BUCKET(-)
5 5
BUCKET(-)
KICK DOWN
NEUTRAL
M
NEUTRAL
CN-12 CN-93
4
2
2
BOOM(-)
F/R COM
BUCKET(-)
BOOM(-)
NEUTRAL
5
6
7
5
6
7
5
6
7
1
2
3
4
5
6
7
1
2
3
4
1
2
3
4
10 1 1
1
2
3
4
GOr GOr GOr
BOOM(-)
1 1 OFF IDLE SW
COM
FWD
GND
REV
FWD
GND
REV
1
2
3
4
11 2 2
24V
OrW OrW OrW
1
24V
2
1
1
4
4
2
3
2
3
NC
COM
NC
FWD
2
GND
11 ON IDLE SW
REV
GW
23 WR
BW
WB
24V
BG
BG
GB
GB
GL
YB
LR
14 3 3
LB
NC
B B B
ENGINE HARNESS
20A Y
3 23 ACCEL POSITION RETURN
YBr
YW
LG
YW
13 4 4
OrW
W W W
BG
RY
RY
2B
YB
VOr
BOr
BW
4
L
9 ACCEL POSITION SIGNAL
L
Or
9A
9B
L
21
22
W
17
20
18
19
24
25
16
15
G
R
B
12 Gr Gr 5 5 Gr CN-110
L
5 22 ACCEL POSITION SUPPLY
36A
10
33A
26
35
27
32
36
6B
6A
9 BOr BOr 6 6 BOr
29
33
36
28
35
5
7
6
4
3
2
8
9
1
6 34 SWITCH RETURN 1
3 V V 7 7 V
7 46 J1939(+) 2
4 G G 8 8 G
8 47 J1939(-)
5 SH SH 9 9 SH CN-114
9 37 J1939 SHIELD
6 LW LW 10 10 LW 8
10 40 AIR-HEATER OUTPUT
7 BW BW 11 11 BW 7
11 42 AIR-HEATER RETURN
8 WOr WOr 12 12 WOr 7 FL- FL+ 3 6
12 39 POWER IG
67 Or Or 26 26 Or 5
13 31 ALTTORQUE 6 BO- BO+2
G 7A
21 BOr
Or 10
15 W W 13 4
BOr 9
BW 8
G 7
VOr 6
OrW 5
14 28 COOLANT LEVEL
1E
1A
CN-110
CN-114
68 21A 21 BOr 5 BK- BK+1
3
2
4
1
BOr BOr 3
15 32 COOLANT LEVEL RETURN
4
6
2
1
2
W
1
R
R
R
B
L
2 CN-11 NO. DESTINATION
1,2 BR
CN-114
1 1 1 GND(CONTROLLER)
BK+3
FL+ 1
CN-160
CN-13
BO+2
CN-94 32 2B
4
6
2
1
5
6
5
4
3
2
1
W
8
9
7
7
13A 2 2 GND(BLOWER)
1 4 BATT (+) TWO LEVER 21LH-30121 6 RY
13E W 3 FUSE(IG)
6FWD
3
5NEU
7REV
2 3
BK+3
FL+ 1
BO+2
BATT (+) 10 RW
2KD
1ON
15 B 4 4 MCU
5 BO-
3
6 BK-
2 BATT (-)
4 FL-
16 LW LW 23 16 B 33 2R
4 5 5 FUSE(Battery)
8
1 BATT (-) 30 LW
16A LW LW 23A 6 6 DPS(COMPRESSOR)
5
5 BO-
6 BK-
LY
4 FL-
STD 21LH-30111 31
4COM
6
JOY STICK 7 7 CONDENSOR FAN
3
18 BW BW 17 5 G
7 8 8 ILLUMINATION
19 YW YW 18 CN-28 21LH-30140
8 AIR CON
34 VW VW 19 19 VW
9 1
G21 B B G3
10
WB 15
BW 16
LR 17
BG 18
GL 19
Y 20
GW 21
BG 22
WR 23
LB 24
YB 25
LG 26
YBr 27
BG 28
YB 29
LW 30
LY 31
GB 10
1
2
3
4
5
6
BrR 8
GB 9
G22 B B G1 CN-23
11 ECONO SW 17
RW
RW
AIR COMP SEAT HEATER SW MIRROR HEATER SW BEACON LAMP SW W
BR
BR
RY
20 G G 20
1.25LgB 9
8
1
G
12
2
8
18
9
1 2 L
2
8
7
9
CN-96
2
8
7
9
2
1.25G
23 LW
B BEACON
10
11
12
13
14
15
16
17
18
10
11
12
13
14
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
G2 B LAMP SPEAKER-LH
A
DUCT SENSOR(GND)
TEMP MOTOR ACT(-)
BLOWER RELAY(M1)
BLOWER RELAY(M2)
COMPRESSOR(DPS)
BLOWER RELAY(LO)
M
MODE M/ACT(FOOT)
INLET MOTOR(REC)
BLOWER RELAY(HI)
INLET MOTOR(FRE)
10 10
FUEL HEATER
10 10
MODE M/ACT(PBR)
5 5
7 6
TEMP M/ACT(PBR)
5 6 CN-24
5 5
7 6
MOTOR ACT(REF)
CONDENSER FAN
5 5
7 6
DUCT SENSOR(+)
MODE M/ACT(M+)
CS-76
CS-23
1
2
CS-82
CS-80
MODE M/ACT(M-)
CL-7
19 OR
9
10
ILLUMINATION
1
1
1
3
9
9
2
4
5
6
8
1
7
3
9
2
8
CN-80 20 GY
BATTERY(+)
BATTERY(+)
CR-24 2
POWER IG
15R
20 G
37 BW
22 GY
LW
22 GY
36 Or
G1 B
36 Or
SPEAKER-RH
8 W
7H R
6E B
11 B
7E R
7F R
G4 B
G5 B
DUCT
7L R
G7 B
G11 B
37 L
GND
GND
PREHEATER SENSOR
NC
NC
NC
NC
NC
CN-45 START RY
9
CN-27
M B G1 PREHEATER RY 17 W
M 1 1 S.L+ AC & HEATER CONTROLLER
BW 17 1 G
2 2 ACC
7 R 3 ILL+
B+ CR-23 19 OR
4 S.R+
STARTER 6A B
ILL-
5
18 L
6 S.L-
FROM BATTERY RY 3 Y
15 R
20
6
GY
B
7
8
9
B+
S.R-
GND
FRONT HARNESS
CN-74 FROM BATTERY RY
R 22 22 R CASSETTE RADIO
B+ 2
18A YW 3W/300
G 1
P 1 M
U
~ 3
L 2
FI 3
YW 18 RS-1
1
CN-7
1
G 1
- HL757-7A,HL757XTD-7A MOTOR RY
FUSE-CASSETTE RW
NC 4 2
2 WORK LAMP RY FR 2 CL-1
Y 3 3A Y
ALTERNATOR 3 3 2
FUSE-CASSETTE/ROOM LAMP
LW 4 21 Or CD-40
4 MIRROR HEATER CONT. 4 1 5A B
Or 36 CN-19 2 Pa
5 ECM 5 G2 B 4 OrW OrW 1 3 G
B 6 1 1
6 GND 6 3 GrW GrW 2
R 7 ROOM LAMP SOL 2
7 ILLUMINATION 7
CONT.VALVE BOOM DOWN
2 G G 3 STR PUMP PS
B G21
Y
CL-30 3
8 GND 8 3E 1 GOr GOr 4 CD-39
BW 37 2 4
10
CN-136
9 21A Or B B 5 5 B
Pa
9 ECM B 1 5 2
G1 Pa
10 4 GOr
CD-41
10 GND G G3 B 6 1
9
2
1
11 FUSE BOX 11
1
2
Or 36
12 FUSE BOX 12 MAIN PUMP PS
Or
L 37
B
CS-74 13 SEAT HEATER 13 CS-55
LW
EMERGENCY STEER
Or
R 10 21 Or
CN-60 14 WORK LAMP REAR 14
2
DOOR SW
3
1 3R 15 15
2
2
1
CN-18
1 1 LW LW 6
CN-8 CS-1 1 CL-3
L 13 21E Or 1A LW Or 9 15A GW
MASTER SW 1 FUSE BOX 1 2 1 Lo
V 14 3 B B G1 12A V
2 REAR WASHER 2 3 2 Hi
W 15 14 G
3 WIPER PF 3 4 3 C
Or 16 G32 B
4
2 5W
CN-95
4
5
WIPER ON SIG
NC 5
VW 12
RIDE CONTROL 4
HEAD LIGHT-LH
E
2 6
69 5W 6 MIRROR HEAT TIMER W 8
1 7 G2
CL-24
7 STEERING SW GrW11 B
FUSIBLE LINK 8 CN-178 1
8 FUSE GW 1 16 Y
CR-1 2 CN-140 2
66 G B 3 1 GW GW 18
1 1 COMBI-LH
G12 B 2 W W 19
ATTACH LOCK 2 CN-20
3 B B G14 G11 B
BATTERY 3 1
BATTERY RY CN-177 5 V
W 2 2
2
B
G8
3A
7A
HORN
15
14
13
16
TO STARTER 1
CN-25
G25
B G21
B G22
B G24
B G23
G26
10A
ATTACH UNLOCK G12
Or
B
QUICK COUPLER
RW 2F
W
RW 2A
RW 2E
10
R
V
B
L
66A G 1
RW 2
G10
VW 12A
2 5A V
G9
VW 12
G13 B 2
1
CS-35
R
B
B
8
5
4
1
6
2
9
3
10 10
DO-2
B
CN-9 CL-4
CL-33
CL-32
CL-36
CL-35
CL-5
CL-6
CN-1 66 G GOr 1 15 GW
6
3
2 1 1 Lo
1
2
2
3R 1 I
0, 1 MCU
CN-149
22 L G 2 12 V
CN-150
1 FUSE BOX 1 1 2 2 Hi
2 MCU
1
5W 2
2
1
2
2 FUSE BOX 2 GrW 2 13 ROr
DO-1 3 FUSE 3 3 C
OrW 2 G31 B
0 I 4 EM'CY STEERING RY 4 4 E
V 5
1
8
CN-2 WORK LAMP-FR WORK LAMP-FR WORK LAMP-RR 5
V 3 5 HORN RY LW 6 HEAD LIGHT-RH
1 J1939+ 1 REAR WIPER SW MIRROR HEATER 6
G 4 6 RIDE CONTROL SW G 7
2 J1939- 2 OPTION 7 CL-25
SH 5 7 BUCKET RY 8 G3 B
3 Br
3 SHIELD 8 BOOM UP RY 8 1
LW 6 AC-11 AC-1 Or 9 17 Or
4 AIR-HEATER RY+ 4 9 RIDE CONT. RY 9 2
BW 7 18 18 W 19
5 AIR-HEATER RY RETURN 5 Y 23 23 Y 10
WOr 8 17 17 CONDENSER FAN
10 ATT.UNLOCK SW B 10 COMBI-RH
6 FUSE-IG 6 LW 24 24 LW 11 GND(MCU) 11
BOr 9 16 16 COMPRESSOR(DPS) GW 18
7 THROTTLE RETURN 7 YW 25 25 YW 12 ATT.LOCK SW 12
GOr 10 15 15 BLOWER RELAY(HI)
8 THROTTLE OFF-IDLE 8 BOr 26 26 BOr
OrW 11 14 14 BLOWER RELAY(M2)
9 THROTTLE ON-IDLE 9 YW 27 27 YW CN-10 CN-100
Gr 12 13 13 BLOWER RELAY(M1) R 11 11 R
10 ACCEL-SUPPLY 10 LW 28 28 LW 1 FUSE 1 1 B
W 13 12 12 BLOWER RELAY(LO) V 12 G21 B
11 ACCEL SIG 11 Y 29 29 Y 2 MULTIFUNCTION SW 2 3 E
B 14 11 11 MODE M/ACT(PBR) B G1 8 Br
12 ACCEL RETURN 12 LW 30 30 LW 3 GND 3 4 S
10 10 MODE M/ACT(M-) 4 GND B G11
WOr 31 31 WOr 4 BOOM KICK OUT
CN-3 9 9 MODE M/ACT(M+) 5 GND B G21
Or 67 BW 32 32 BW 5
1 NC 1 8 8 MODE M/ACT(FOOT) ROr 13
LW 16 GY 33 33 GY 6 ILLUMINATION(FUSE) 6
2 FUEL HEATER RY OUT 2 7 7 MODE M/ACT(DEF) 7 RW 14
BOr 68 Y 34 34 Y ILLUMINATION(FUSE) 7 CN-101
3 NC 3 6 6 MOTOR ACT(REF) GW 15 11A R
BW 18 G 35 35 G 8 MULTIFUNCTION SW 8 1 B
4 ANTI-RESTART RY 4 5 5 TEMP M/ACT(PBR) Y 16 G22 B
YW 19 BOr 36 36 BOr 9 MULTIFUNCTION SW 9 3 E
5 MCU-ALT 5 4 4 TEMP MOTOR ACT(-) Or 17 7 G
SH 24 L 37 37 L 10 MULTIFUNCTION SW 10 4 S
6 SHIELD 6 3 3 TEMP MOTOR ACT(+)
G 20 BW 38 38 BW 11 GND TM 11 BUCKET LEVELER
7 PRE-HEAT RY OUT 7 2 2 INLET MOTOR(FRE) B G13
BrW 21 WOr 39 39 WOr 12 GND STD 12
8 NC 8 1 1 INLET MOTOR(REC)
L 13 NC 13
22 G31
9 START KEY SW-br 9 14 GND B
Y 25 14
10 MCU-FAN CLUTCH+ 10 AC-22 AC-2 15 NC
L 26 15
11 MCU-FAN CLUTCH- 11 14 14 NC
12
13
NC
NC
12
13
ROr 23
CN-154(GRAY)
13
12
CAB HARNESS 13
12
NC
NC
W 15 25 Y 11 11 NC
14 FUSE-Bat24V 14 2 FROM BATTERY RY
26 L 10
15 NC 15 1 10 NC
GW 40 40 GW
9 9 DUCT SENSOR(GND)
FAN PROPORTIONAL V/V BW 41 41 BW
1 NC
CN-4
1
BrW 28
CN-155(BLACK)
30 G
2
8
7
R 42 42 R
8
7
DUCT SENSOR(+)
NC - HL757TM-7A MOTOR RY
M
2 AC CON FAN RY 2 31 GW 6 6 POWER IG
Y 29 1 5 G 43 43 G
3 NC 3 5 ILLUMINATION
G 30 FAN REVERSE SOL RW 44 44 RW
4 FUSE-beacon/steering 4 4 4 BATTERY(+)
GW 31 RW 45 45 RW CD-40
5 MCU-revese sol 5 3 3 BATTERY(+) 5A B
Y 32 BrW 46 46 BrW CN-19 2 Pa
6 AC CONTROLLER 6 2 2 GND 4 OrW OrW 1 3 G
V 33 BrW 47 47 BrW 1 1
7 AC COMP RY 7 CN-83 1 1 GND 3 GrW GrW 2
VW 34 28 BrW
M
SOL 2
STR PUMP PS
8 AC COMP RY OUT 8 1 CONT.VALVE BOOM DOWN 2 G G 3
L 35 G11 B 3
9 BACK-UP RY OUT 9 2 1 GOr GOr 4 CD-39
RW 36 4
CN-136
10 FUSE-ILLUMINATION 10 AC COND FAN 10 B B 5 5 B
Pa
Or 37 5 2 Pa
11 MULTI-FUNCTION SW -RH 11 4 GOr
CN-29
CD-41
ROr 38 SHIFT LEVER 6 1
2
1
12 FUSE-ILLUMINATION 12 32 Y MULTI FUNCTION SWITCH
1
39
2
Y 2 Pa CS-79
13 MULTI-FUNCTION SW -LH
AD7
AS AD6
R AD5
V AD4
B3 AD3
B2 AD2
B1 AD1
13 33 V CLUSTER MAIN PUMP PS
Or
R 40 1 Lo Y 7
B 5
WB 8
BG 3
BW2
B
1
VM
14 WORK LAMP RY 14
EMERGENCY STEER
VP
ED
42 W
LW
Br 41
Or
15 STOP LAMP SW 15 R/DRY 2
MIRROR HEATED
PROGRAM DUMP
2
3
3
ILLUMINATION
4 3 2 1 4 3 2 1 4 3 2 1
R
O
CD-1
L
2
1
4
F
43 Br CN-18
F
HIGH BEAM
F/R SIGNAL
B+
2 C LW 6
C
1 LW
5
BATT. 24V
1
5
SERIAL_H
CN-5
RS232 RX
SERIAL_L
RS232 TX
RH TURN
Lo Hi
B 45 Or 1
1
OUTPUT SIGNAL
1 NC 6 1A LW Or 9 15A GW
IG 24V
IG 24V
1 2 1 Lo
O
II
B
I
42 HYD TEMP
OJ
GND
B G1 12A
GND
GND
7 3 B V
2
2 GND-MCU 2
6 RW W
3 2 Hi
4 BWG C
NC
NC
NC
1 BY C
Hi
HO
Br
J
43 14 G
3 BVi I
3 8
R
MCU-HYD TEMP 3 CD-10
X1
4 3 C
X2
CN-56
7E ROr
5 G II
BOr 44 44 BOr
M
G32 B
RIDE CONTROL
AD5(R) C
AD6(N) D
A
D
C
4 MCU-AIR CLEANER
AD4(F) B
A
9
2 Gr
6 W
4 4 E
4 L
Pa G5 B
16
14
19
18
17
13
12
10
20
15
11
V 45 42A B
9
7
8
1
5
4
3
2
5 MCU-FUEL SENDOR 5 10
Y
HEAD LIGHT LH
AD1
AD2
AD3
3 E
2 Pf
W
5 Lo
46
ED1(VP)
4 Hi
AD7(KD)
6 TCU-EF2 6 AIR-CLEANER SPARE
N
B
BrW
47
ROr
ROr
CL-24
1
7 TCU-VMG1
CS-12
CS-11
CS-5
7
Or
G2
Or
W
W
CS-77 B
G
R
B
V
B
Y
V
L
4
5
2
HAZARD SW
6
1
3
4
1
3
2
7
CN-21
8 40 R 16 Y
1 GW 18
2
1
5
3
BOr
1
48 BOr
8
7
48 9
37A
12A
9 TCU-VMG2 9 2 44 L 2 2
7A
2E
1E
D
15
37
14
13
40
10
11
12
K
G2
BrW
B
VOr
B 2 G14
6
9
4
5
Br 49 49
GW
Br
LW
YW
COMBI LH
GY
10 TCU-EF4 1
Gr
1
Br
10
Or
W
CN-158
2
G
CN-159
L
X1
3
X2
L 50 L
VOr
50
C
D
D
B
A
B
A
11 FUSE-TCU 11 3 WORK LAMP-RH
W
ATTACH LOCK
G
R
CN-20
B
B 51 4 G11 B
12 TCU-VMG1 CL-22
16
12
22
23
24
25
17
18
19
20
38
21
40A R 5 CN-177
5 5
7 6
W 52
CS-41
G1
13 TCU-EF3 GrW 5 V
26
27
38
28
13 2 41A GrW
RW
VOr
CD-47(BLACK) W 19
LW
G3 B 6 2
Br
W
14 51 B 2
3
NC
L
L
2
6
1
8
9
14 1 B G15
2 7 6 2 1 HORN
15 NC 15 52 W WORK LAMP-LH
1 36 8 CN-25
29
30
31
32
33
34
35
ROr
BrW
BrW
CN-6 36A RW G4 B 5A V
CD-27(GRAY) 2 10 10 9 2
1 NC G1 B
G2
1A
2A
3A
3E
1 46 W 1
7
2
6
9
G1
Gr 63 10 COMBI RH
B 6A
16
17
18
19
20
21
22
23
24
25
10
37
V 40
ROr 11
W 12
26
27
28
29
30
31
32
33
34
35
36
13 TCU-AIP1 10 ATT.UNLOCK SW
45
44
GW 43
GrW41
W 42
CL-16
3
2
1
G3 B B 10
4
ROr 7
13 10 9
BrW
GrW
14 TCU-VPS1
GW
VOr
YW
C 18
RW
14 GW
LW
4
G
GY
R
LW
Or
Gr
Or
Or
Br
W
V
B
Y
Or
Br
YW 65 12
W
37
L
ATT.LOCK SW
B
L
12
L
L
15 TCU-AIP2 15 T
CN-169
58A BOr 3
CN-17
G4 B
CN-163
CN-15
2 C
CN-16
57 BOr 2 E CN-100
CN-10
4
3
1
2
41
10
13
10
Br
10
12
15
12
15
14
13
12
11
11
14
11
1
7
6
5
4
3
2
1
7
6
5
4
3
2
1
9
9
8
9
8
7
11
6
5
4
3
2
1
11
6
5
4
3
2
1
1 S 1 FUSE R R
TEMP CONVERTER 1 1 B
2 MULTIFUNCTION SW V 12 G21 B
REAR COMBI-RH 2 3 E
CN-112 B G1 8 Br
3 GND 3 4 S
MULTI-FUNCTION SW(Hi-BEAM)
CL-15
TM CONTROLER(ED4-FWD)
16 G11
TM CONTROLER(ED6-NEU)
B
TM CONTROLER(ED5-REV)
TM CONTROLER(ED1)
TM CONTROLER(ED2)
TM CONTROLER(ED3)
8 TEMP 3 T ROr 13
TM CONTROLER(KD)
64 W G6 B 6 ILLUMINATION(FUSE)
MIROR HEATED CON.
6
FUSE BOX(BATT 24V)
FWD REV E
DESTINATION
7 VPS1(+) 2
DESTINATION
RW 14 CN-101
FLASHER UNIT(L)
59 G 7 ILLUMINATION(FUSE)
TM CONT.(ERROR)
ATT.UNLOCK SOL
1 2 3 4 1 2 3 41A Br 7
WIPER RY-Hi&Lo
6 Y6 1 S 11A
TURN LAMP (R)
GW 15 R
TURN LAMP (L)
ELEC.STEERING
HEAD LAMP-Lo
FRAME
HEAD LAMP-Hi
60 LW 8 MULTIFUNCTION SW
ATT.LOCK SOL
Y5
MCU (INT SIG)
8 1 B
MCU(SERAL-H)
WIPER RY-Lo
WIPER RY-Lo
MCU(SERAL-L)
ILLUMINATION
G21
WIPER RY-Hi
WIPER RY-Hi
5 Y5
G11
FUSE BOX(IG)
Y 16 G22 B
SHIELD(GND)
G1
61 V Y2 9 MULTIFUNCTION SW 3
73
REAR COMBI-LH 9 E
72
FUSE BOX
FUSE BOX
FUSE BOX
LIGHT SW
4 Y4
FUSE BOX
HORN RY
62 OrW Y3 10 MULTIFUNCTION SW Or 17 7 G
10 4
F/R LAMP
S
65 YW
3 Y3 Y6
HARNESS 11 GND TM 11
B G13
BUCKET LEVELER
GND
2 Y2 Y4
GND
NC
NC
NC
NC
NC
63 Gr 12 GND STD
NC
NC
NC
Y1 Y1 12
1
13 NC 13
GEARBOX EARTH1 B G31
14 GND 14
NO.
NO.
12
11
10
15
14
13
12
11
10
15
14
13
12
11
10
TRANSMISSION
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
6
5
4
3
2
1
15 NC 15
7577AEL01
7-4
MEMORANDUM
7-5
1. ILLUMINATION CIRCUIT
1) OPERATING FLOW
Fuse box (No.2) Illumination switch [CS-21(1)] Switch ON, 1st step
[CS-21(7)] All switch indicator lamp ON
[CS-21(5)] Fuse box(27) I/conn [CN-4(12)] LH Combi clearance lamp ON [CL-15(4)]
I/conn [CN-10(6)] RH Head lamp ON [CL-4(3)]
I/conn [CN-15(10)] Cluster [CN-56(17)] All cluster gauge and
LCD lamp ON
Hazard switch indicator lamp ON
Fuse box(28) I/conn [CN-4(10) Number plate lamp ON [CL-21(2)]
RH Combi clearance lamp ON [CL-16(4)]
I/conn [CN-10(7)] LH Head lamp ON [CL-3(3)]
2) CHECK POINT
Engine Key switch Check point Voltage
7-6
ILLUMINATION CIRCUIT
FUSE BOX
BEACON/RR WORKLAMP 20A
1
10 OrW ILL.LAMP 20A
2
HEAD LAMP 20A
3
BACK/STOP LAMP 10A
4
24
CLUSTER 10A
25
CASSETTE 10A
26
7 ROr ILLUMINATION LAMP 5A
27
6 RW ILLUMINATION LAMP 5A
28
CN-36
R 35
LH HEAD LIGHT
3 1 Lo
1 2 Hi
14 G
2 3 C
G32 B
3 4 E
2 4 CL-3
5
ILL & HEAD LAMP SW 7A ROr ROr 13
6
B G35 6A RW RW 14
9 10 10 R 1H
7 RH HEAD LIGHT
9 8 3 1 Lo
4 8 9 2 Hi
2 R 1 13 ROr
7 10 3 C
7 G31 B
1 6 11 4 E
5 R 35
5 12 CL-4
4 13
3
B G31 NUMBERPLATE LAMP
3 14 36A RW
II I 0
2 2
15 G1 B
OrW 10 1
1 CN-10
CS-21 CL-21
3
1
1 2 RH COMBI REAR
3 36 RW
4 C
4
3 T
5 G4 B
2 E
6
ALL SWITCH INDICATOR LAMP ON 1 S
7
CL-16
8
6 RW
9
RW 36 3 LH COMBI REAR
10
38 ROr
11 4 C
7 ROr ROr 38
12 3 T
G6 B
13 2 E
14 1 S
CN-4 CL-15
CLUSTER
20 RS232 RX
12 19 GND
11 18 NC
7E ROr 7A ROr
10 17 ILLUMINATION
9 16 F/R SIGNAL
8 15 SERIAL-L
14 SERIAL-H
7
4 6
13 NC
12 GND
5 11 GND
4 10 RS232 TX
9 PROGRAM DUMP
3
8 NC
2 7 MIRROR HEATED
1 6 HIGH BEAM
CN-15 5 RH TURN
10 10 7 ROr
4 LH.TURN
3 BATT 24V
2 IG 24V
CS-41
1 IG 24V
9
8
6 7
6
5 5
4
3
2
1
CN-56
8
2
7
1
9
HAZARD SW
7607AEL03
7-7
2. HEAD LIGHT CIRCUIT
1) OPERATING FLOW
Fuse box(No.3) Head light switch [CS-21(4)] Light switch ON, 2nd step [CS-21(2)]
I/conn [CN-16(7)] Multi function switch [CS-11(8)]
Multi function switch MIDDLE [CS-11(7)] I/conn [CN-16(6)] I/conn [CN-10(8)]
LH Head light low beam ON [CL-3(1)]
RH Head light low beam ON [CL-4(1)]
Multi function switch DOWN [CS-11(6)] I/conn [CN-16(5)]
I/conn [CN-10(2)]
LH Head light high beam ON [CL-3(2)]
RH Head light high beam ON [CL-4(2)]
I/conn [CN-15(7)]
Cluster high beam pilot lamp ON [CN-56(6)]
2) CHECK POINT
Engine Key switch Check point Voltage
7-8
HEAD LIGHT CIRCUIT
FUSE BOX
BEACON/RR WORK LAMP 20A
1
ILL.LAMP 20A
2
11 YW HEAD LAMP 20A
3
BACK/STOP LAMP 10A
4
24
CLUSTER 10A
25
CASSETTE 10A
26
ILLUMINATION LAMP 5A
27
ILLUMINATION LAMP 5A
28
CN-36
LH HEAD LIGHT
15A GW
1 Lo
7 12A V
2 Hi
3 C
ILL & HEAD LAMP SW 1 G32 B
68 V V 12 4 E
2
9 10 10 1
9 3 CL-3
4 8 4
2 RH HEAD LIGHT
7 5 6 15 GW
1 Lo
7 1 6 6 12 V
5 2 Hi
5 7
11 YW GW 15 3 C
4 8 G31 B
134 GW 4 E
11E YW
3 9
161 W
II I 0
2 13 CL-4
1 B G31
14
CS-21 15
CN-10
2
CLUSTER
20 RS232 RX
19 GND
CN-16
18 NC
1
2
3
4
5
6
7
8
9
17 ILLUMINATION
16 F/R SIGNAL
15 SERIAL-L
14 SERIAL-H
13 NC
12 12 GND
11 11 GND
10 10 RS232 TX
9 PROGRAM DUMP
9 8 NC
68A V 8 7 MIRROR HEATED
10 V
7 6 HIGH BEAM
6 5 RH TURN
5 4 LH.TURN
3 BATT 24V
4 2 IG 24V
3 1 IG 24V
4 2
GW
YW
CN-56
W
3 1
5
25
22
23
24
CN-15
8
CS-11
5
8
4
7
3
2
1
BWG 4
W6
Hi
C
Lo
Hi
B+
C
F
R
L
O
R
L
7 Y Lo
2 BW
8 WB
3 BG
5B
MULTI FUNCTION SW
7707AEL04
7-9
3. WORK LIGHT SWITCH
1) OPERATING FLOW
Illumination switch : ON position(1st step)
(1) Work lamp switch ON (1st step)
ILL & head lamp switch [CS-21(7)] Work lamp switch indicate lamp ON
Work lamp switch [CS-36(1) (7)]
Front work lamp relay[CR-3(30) (87)] I/conn [CN-7(2)]
RH Front work lamp ON [CL-5(2)]
LH Front work lamp ON [CL-6(2)]
(2) Work lamp switch (2nd step)
Work lamp switch [CS-36(4) (2)] Rear work lamp relay [CR-55(30) (87)]
I/conn [CN-4(14)] LH Rear work lamp ON [CL-22(2)]
RH Rear work lamp ON [CL-23(2)]
2) CHECK POINT
Engine Key switch Check point Voltage
7-10
WORK LIGHT SWITCH
FUSE BOX
5 G BEACON/RR WORK LAMP 20A
1
10 OrW ILL.LAMP 20A
2
HEAD LAMP 20A
3
BACK/STOP LAMP 10A
4
HORN/CONVERTER 30A
5
AIR-CON/HEATER 30A
6
CIGAR LIGHTER/MIRROR 30A
7
SWITCH 30A
8
WIPER 20A
9
15 Gr FR WORK LAMP 30A
10
EMER STEER/RIDE CON 20A
11
CN-36
OPT
FRONT WORK LAMP
RW 2F
2
B G24
1
CL-36
FRONT WORK LAMP
RW 2E
2
B G23
1
2 CL-35
FR WORK LAMP RY 1 RW 2 FRONT WORK
86 30 87a 2 LAMP,LH
B G16 3 RW 2A
85 2
RW 171 4 B G22
87 1
G 170 5 CL-6
85 87 87a
86
Gr 15 6 3
30 7 FRONT WORK
B G21
CR-3 8 LAMP,RH
RW 2
2
1 9
10
B G21
1
11 CL-5
12 OPT
13 REAR WORK LAMP
R 10 R 10
14 2
B G25
15 1
2 CN-7 CL-32
RR WORK LAMP RY REAR WORK LAMP
86 30 87a R 10A 2
B G17 1 B G26
85 2 1
R 63
87 3 CL-33
L 180
86 4
85 87 87a Gr 5 REAR WORK
30 5
LAMP,LH
CR-55 6 40A R
7 2
G3 B
1 8 1
WORK LAMP SW 9 CL-22
B G36 10
9 10 10
9 R 1G 11 4
4 8 12 REAR WORK
2 G 170 13 LAMP,RH
7 R 40 40 R
14 2
7 1 6 G2 B
15 1
5 5
R 1F CN-4 CL-23
4
G1
3
L 180
II I 0
2
1 R 1E
CS-36 EARTH 1
CS-21
9 10 10
9
4 8
2 R 1
7
7 1 6
5 5
4
3
II I 0
2
OrW 10
1
ILL & HEAD LAMP SW : ON(1st step)
7807AEL5
7-11
4. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Fusible link [CN-60(1) (2)] Master switch [CS-74]
I/conn [CN-1(1)] Fuse box (No.15) Start switch [CS-2(1)]
ECM power relay [CR-25(30)]
Power relay [CR-35(30)]
The gear selector lever is neutral position. It is necessary condition before the starting.
The gear selector has an output signal which is activated whenever the shift lever is in the neutral
position. This signal can be used to control a relay and prevent engine from starting whenever the shift
lever is not in the neutral position.
(1) When start key switch is in ON position
Start switch ON Start switch [CS-2(2)] I/conn [CN-3(9)] Battery relay [CR-1]
Battery relay operating(All power is supplied with the electric component)
Start switch [CS-2(3)] ECM power relay [CR-25(30) (87)] Fuse box[No.21]
I/conn [CN-2(6)] I/conn [CN-12(12)]
ECM [CN-93(39)]
Power relay[CR-35(30) (87)] Fuse box[No.23]
MCU[CN-58(12)]
(2) When start key switch is in START position
Start switch START [CS-2(5)] Start safety relay [CR-5(30) (87)] I/conn [CN-3(4)]
I/conn[CN-13(7)] Start relay [CR-23(2)] Starter(Terminal B and M connector of start motor)
+
2) CHECK POINT
7-12
STARTING CIRCUIT
FAN CLUTCH +
CLUTCH CUT-OFF PS
SAFETY RY
BUZZER
COOLANT TEMP
WIPER RY
STEERING RY
ALT LEVEL
FUEL SENSOR
PREHEATER
SERIAL-H
NEUTRAL SIG
FAN CLUTCH -
ADM2-JOYSTICK SELECT LAMP(-)
ELEC STEERING
ADM5-JOYSTICK SELLECTER(+)
CLUTCH CUT-OFF SW
SERIAL-L
GND
AUTO SEL.SW
ADM1-START INTERLOCK RY(-)
AIR FILTER
IG 24V
BUZZER
CN-26
ED2-SHIFT LEVER X1B-B2
VPE2-CONTINUANCE 24V
FUSE BOX
ED14-NEU-JOYSTICK
ED13-REV-JOYSTICK
ED8-FWD-JOYSTICK
2
1
10
EMER STEER/RIDE CON 20A
27A RW
115 W
11
17 G NEUTRAL RY/JOYSTICK F/R 10A
12
PREHEATER 30A
22
21
23
35
34
24
36
31
26
25
32
33
27
30
29
28
11
12
10
13
14
NEUTRAL RY 13
GEAR SELECTOR LEVER X-1 G 17 TURN LAMP
30 14
65
85 W 66
67
68
44
31
30
52
59
115 W
VM OUTPUT SIGNAL A
5
7
27 RW
K CN-58
73 BOr
G 17A 85 3R 34
86 87a 87
CASSETTE/ROOM LAMP 5A
VP F B N D B CN-157 15
C BOr 73 21 3Or START KEY 30A
ED 1 2 3 4 1 2 3 4 1 2 3 4 87 16
AD1 B1 D BOr 88 TCU 10A
AD2 B2
85 17
CN-158 ECM 10A
AD3 B3 87a 30 86 18
AD4 V X-2 CR-38 CLUSTER/MCU 10A
19
AD5 R A 1 AC & HEATER 20A
SAFETY RY 20
AD6 AS B 2 GrW 157
30 26 WOr ECM 10A
AD7 C 3 21
85
86 87a 87
W 33 BOr 73A RCV
A AD3 D 4 10A
BW 151 22
B AD2 CN-159 5 87 27 RW MCU 10A
Or 104 23
C AD1 6 85 10A
TCU
D AD7(KD) 7 24
X1 87a 30 86 CLUSTER 10A
8 25
A ED1(VP) 9 7 CR-5 CASSETTE 10A
26
D AD6 10 ILLUMINATION LAMP 5A
B AD4 27
11 5A
ILLUMINATION LAMP
C AD5 12 28
X2
13
14 CN-36
CN-17 MASTER SW
34 3R 1 3R
1 2
2 1
CS-74 FUSIBLE LINK
CN-1 2 5W CN-60
2
69 5W
1
2
BATTERY
BATT RY CN-95
66 G
G12 B
CR-1
1 1
2 STARTER
3 B+
BW 18
4 G 66A
5 2
B G13
6 1 M
7 DO-2 CN-45
G 66
8 2
L 22 L 22 START RY
9 1
21E Or
153 L
157 GrW
65 G
DO-1 G1 B
8 4 10
17 BW
1
11 2
5
12 5
6 3 13
6 CR-23
7
21 3Or
14
G14 B
31 3Br
65A G
G15 B
32 3Y
65 G
21A Or
CS-2
15 8
5
4
1
6
2
3
9 ECM
CN-3
46 J1939 (+)
CR-35
CR-25
87a 85 87 86 30 87a 85 87 86 30 B 10
0, I 47 J1939 (-)
1
11
87a 87a 9 37 J1939 SHIELD
12
30 87 30 87 4 10 40 AIR-HEATER OUTPUT
86 86 CN-13
85 85
H 0 I II
5 11 42 AIR-HEATER RETURN
4
6
5
3
2
8 WOr 12 Wor
C ST ACC BR
H
6 12 39 POWER IG
POWER RY ECM POWER RY START SWITCH 7 13 00 00
8 14 CN-93
9 15
10 CN-12
11
12
CN-2
7607AEL06
7-13
5. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the battery
relay(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Altermator [CN-74(2)] I/conn [CN-13(8)] I/conn [CN-3(5)] MCU[CN-58(25)]
Cluster charge warning lamp ON
(2) Charging flow
Alternator Starter [CN-45(B+)] Battery relay [CR-1]
Battery(+) terminal Charging
Fusible link [CN-95(1) (2)] I/conn [CN-1(2)] Fuse box
2) CHECK POINT
Engine Key switch Check point Voltage
- GND (Battery)
- GND (Battery relay)
- GND (Alternator B+)
Running ON 20~28V
- GND (Alternator 2)
- GND (MCU)
- GND (Fuse box)
GND : Ground
MCU : Machine control unit
7-14
CHARGING CIRCUIT
FUSE BOX
BEACON/RR WORK LAMP 20A
1
ILL.LAMP 20A
2
HEAD LAMP 20A
3
BACK/STOP LAMP 10A
4
HORN/CONVERTER 30A
5
AIR-CON/HEATER 30A
6
CIGAR/MIRROR 30A
7 MASTER SW
SWITCH 30A
8 1 3R
WIPER 20A 34 3R 2
9
1
33 5W
FR WORK LAMP 30A 2 1
10 FUSIBLE LINK
EMER STEER/RIDE CON 20A CN-1 CS-74 CN-60
2 5W
11 2
NEUTRAL RY/JOYSTICK F/R 10A 69 5W
12 1
PREHEATER 30A
13
6 CN-95
BATTERY
TURN LAMP 20A
BATT RY
14
CASSETTE/ROOM LAMP 5A
15
START KEY 30A
16
TCU 10A
17 CR-1 1
CN-36 2
STARTER
M
MCU
B+
HYD TEMP SENDER
CLUTCH CUT-OFF PS
SPEEDMETER SIG.
COOLANT TEMP
BUZZER STOP
ELEC STEERING
WIPER RY
STEERING RY
ALT LEVEL
FUEL SENSOR
TACHO SENSOR+
PREHEATER
SERIAL-H
MAIN PUMP PS
WASH SIG
NEUTRAL SIG
CAN-H
AUTO SEL.TCU
CAN-L
CLUTCH CUT-OFF SW
STEERING P/P PS
RIDE CONT. ON
WIPER INT SIG
PARKING SIG
SERIAL-L
GND
BUZZER
AUTO SEL.SW
FAN CLUTCH +
BRAKE PS
TAHCO SENSOR -
AIR FILTER
CN-45
IG 24V
FAN CLUTCH -
23
35
34
24
36
31
26
32
25
33
27
21
20
30
29
28
22
17
19
11
18
16
12
10
13
15
14
1
2
3
6
8
4
5
7
9
CN-58
112 YW
1
2
3
1 4
2 5
3 6
22 R
4 7 2
112 YW 19 YW YW 18 18A YW 3W/300
5 8 1
6 RS-1
9
7 10 15 R CN-74
8 11 22 R
B+
9 12 G
18 YW
3 1 P
3~
10 CN-13 2 L
11 3 FI U
12 4 NC
4
13 ALTERNATOR
14
15
CN-3
7607AEL07
7-15
6. ELECTRIC PARKING, DECLUTCH CIRCUIT
1) OPERATING FLOW
(1) Parking OFF
Fuse box (No.8) Parking switch OFF [CS-17(6) (8)] Parking solenoid ON (Activated)
Parking brake released (By hydraulic pressure)
[CS-17(5) (7)] T/M control unit[CN-157(21)]
(2) Parking ON
Fuse box (No.8) Parking switch ON Parking solenoid [CN-71] OFF
Parking brake applied [By spring force]
(3) Declutch ON
Fuse box (No.8) Clutch cut-off switch ON Clutch cut-off switch [CS-42(5) (1)]
MCU [CN-58(10) (29)] Service brake applied Service brake pressure switch
ON [CD-5] T/M control unit [CN-157(66)] Declutch
2) CHECK POINT
7-16
5
7
2
9
9
9
8
8
7
2
7
2
1
1
II I 0
6
6
PARKING SW
5
5
4
1
2
3
4
5
1 6
7
4 8
9
10 10
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
10 10
10 10
CS-17
CS-42
CLUTCH CUT-OFF SW
R 1
R 1N
3
OrW 10
R 1R
2
B G38
Y 127
B G34
YW 50
WOr 3A
FUSE BOX[CN-36(2)]
WOr 3F
WOr 3E
OrW 119
ILL & HEAD LAMP SW : ON(1st step)
1
19 EF1-SPEED PICK-UP ENG
20 ED3-SHIFT LEVER-X1A-B3
50 YW
21 ED10-PARKING BRAKE SW(+)
22 ED7-SHIFT LEVER-X1D-KD
23 VPE1-CONTINUANCE 24V
25 CANF_H
T/M CONTROL UNIT
26 CANF_L
27 CANF_T
28 VGS-CAN SHIELD
7-17
ELECTRIC PARKING, DECLUTCH CIRCUIT
B G25 84 Gr
66 ED9-CLUTCH CUT-OFF SW(+)
1 2
PARK
Y 127
67 ED6-SHIFT LEVER X2D-NEU
SOLENOID
CN-157
68 VPE2-CONTINUANCE 24V
5
CD-26 NEUTRAL SIG
MCU
SAFETY RY
CN-58
2
Pa 70E B PREHEATER
1 WIPER RY
125 V
STEERING RY
PARK PS
CD-5 SERIAL-H
109 G SERIAL-L
2
CLUTCH CUT-OFF PS
Pa G 109
36 35 34 33 32 31 30 29 28
1 FUEL SENSOR
Gr 84
CLUTCH
CUT-OFF
119 OrW AUTO SEL.SW
CLUTCH CUT-OFF SW
6
TACHO +
3 WOr
11 10 9 8
CN-36
WIPER
WASH SIG
SWITCH
ILL.LAMP
7 6 5 4
FUSE BOX
BUZZER STOP
3
HEAD LAMP
BRAKE PS
AIR-CON/HEATER
BACK/STOP LAMP
HORN/CONVERTER
10A
10A
10A
30A
20A
20A
20A
20A
BEACON/RR WORK LAMP 20A
7807AEL08
2
1
7
3
9
8
4
6
5
7. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
Fuse box (No.9) Wiper relay [CR-4(30) (87a)] I/conn [CN-17(9)]
Front wiper motor [CN-21(1)]
Wiper relay Lo [CR-26(86), (87)]
I/conn [CN-16(8)] Multi function switch [CS-12(6)]
I/conn [CN-8(1)] Rear wiper & washer switch [CS-35(1)]
Rear wiper motor [CN-102(1)]
(1) Front washer switch ON
Washer switch ON [CS-12(6) (2)] Washer tank [CN-16(12)] Washer operating
MCU [CN-58(5) (33)] Front wiper relay Lo
[CR-26(87) (30)] I/conn [CN-17(13)]
Front wiper motor [CN-21(5)] Wiper motor operating(Low)
(2) Front wiper switch ON
INT position
Wiper switch ON [CS-12(6) (1)] I/conn [CN-16(13)] MCU [CN-58(8) (33)]
Wiper relay Lo [CR-26(87) (30)] I/conn [CN-17(13)] Front wiper motor [CN-21(5)]
Front wiper motor intermittently operating
Lo position
Wiper switch ON [CS-12(6) (4)] I/conn [CN-16(10)] Wiper relay Lo [CR-26(87a) (30)]
I/conn [CN-17(13)] Front wiper motor [CN-21(5)] Front wiper motor operating (Low)
Hi position
Wiper switch ON [CS-12(6) (3)] I/conn [CN-16(11)] Wiper relay Hi [CR-4(30) (87)]
I/conn [CN-17(12)] Front wiper motor [CN-21(4)] Front wiper motor operating(High)
(3) Auto-parking(When switch OFF)
Switch OFF Fuse box (No.9) Wiper relay Hi [CR-4(30) (87a)] I/conn [CN-17(9)]
Front wiper motor [CN-21(1) (2)] Multi function switch [CS-12(5) (4)] I/conn [CN-16(10)]
Wiper relay Lo [CR-26(87a) (30)] I/conn [CN-17(13)] Front wiper motor [CN-21(5)]
Wiper motor stop
(4) Rear wiper and washer switch
Wiper switch ON(1st step)
Wiper switch ON [CS-35(1) (6)] I/conn [CN-8(4)] Rear wiper motor [CN-102(5)]
Rear wiper motor operating
Washer switch ON(2nd step)
Washer switch ON [CS-35(1) (3)] I/conn [CN-8(2)] Rear washer tank [CN-103(2)]
Washer operating
2) CHECK POINT
- GND (Front wiper switch power input) - GND (Wiper relay power input)
Engine : Stop - GND (Rear wiper switch power input) - GND (Front washer power output)
Key switch : ON - GND (Wiper relay power input) - GND (Rear washer power output)
Voltage : 20~25V - GND (Front wiper motor Lo power input) - GND (Front wiper motor power output)
- GND (Front wiper motor High power input) - GND (Rear wiper motor power output)
GND : Ground
7-18
CS-35
B G8
9 10 10 1
9 2
W 15
3 8 3
7 4 6 5 Lo M
8 Or 16 5 Or 164
6 6 5 4 Hi
1 6 4
5 7 B G4
3 1B
10
4 8 W 165
0,I
V 14 2 2Pf
3 L 14E
REAR WIPER
CN-8 1 3E
2 CN-102
WIPER AND WASHER CIRCUIT
L 13
II I 0
8
2
36 NEUTRAL SIG
MCU
35 SAFETY RY
34 PREHEATER
105 GOr
33 WIPER RY
32 STEERING RY
CN-22 31 SERIAL-H
B G2
M 1 30 SERIAL-L
Gr 69
2 29 CLUTCH CUT-OFF PS
28 FUEL SENSOR
FRONT WASHER
27 HYD TEMP SENDER
CN-103 26 COOLANT TEMP
B G3
M 1 25 ALT LEVEL
V 166
2 24 FAN CLUTCH -
23 FAN CLUTCH +
22 GND
21
REAR WASHER
BUZZER
20 SPEEDMETER SIG.
19 CAN-L
18 CAN-H
17 AUTO SEL.TCU
16 TAHCO SENSOR -
15 MAIN PUMP PS
14 ELEC STEERING
13 AIR FILTER
12 IG 24V
11 AUTO SEL.SW
10 CLUTCH CUT-OFF SW
8 9 TACHO SENSOR+
120 LW
Hi 7 8 WIPER INT SIG
F Lo
6 7 RIDE CONT. ON
L 6 RIDE CONT. AUTO
O 5 69A G
R 5 WASH SIG
4
5B 4 BUZZER STOP
B+ 3
3 STEERING P/P PS
2 2 PARKING SIG
7-19
1 1 BRAKE PS
CN-58
7 Y Lo W6
Hi
2 BW L
BWG 4
3 BG C
R
II
1
9
I
0
6
J 0 G 5
CS-12 7
II BVi 3 L 21 14F L
6 8
I L 4 VOr 38
5 9
G 20 162 G
4 10
J BY 1 Br 19 163 Br
3 11
C RW 6 Gr 18 69 Gr
2 12
W Gr 2 LW 17 120 LW
1 13
14
HO Y 15
CN-16
CS-5
7
14 L
1
2
3
4
WIPER
SWITCH
ILL.LAMP
5
FUSE BOX
6
HEAD LAMP
7
CIGAR/MIRROR
CN-21
FR WORK LAMP
28 W 8 8 W
AIR-CON/HEATER
BACK/STOP LAMP
3E 1 9
HORN/CONVERTER
38 VOr
2Pf 2 10 G61 B
G1 B
1B 3 11
30A
10A
20A
30A
20A
30A
30A
20A
27 G
30A
BEACON/RR WORK LAMP 20A
172 G
4 26 R 12
173 R
2
1
7
3
9
8
4
6
5
10
4 Hi 5 13
CN-36
FRONT WIPER
M
5 Lo 6 14
15
5
CN-17
8 W
8A W
173 R
162 G
6
105 GOr
14A L
BE W
172 G
G13 B
163 Br
4
3
85
87
86
30
85
87
86
30
87a
CR-4
87a
CR-26
30 86
30 86
87a 87 85
87a 87 85
WIPER RY LO
WIPER RY HI
7707AEL09
HAZARD, TURN AND ROTARY CIRCUIT
1
2
3 1
4 REAR COMBI RH 2
5 3
4 C
6 37 Or 4 BEACON LAMP
3 T 22 GY
7 G4 B 5
2 E G1 B FUSE BOX
8 1 S 6 5 G BEACON/RR WORK LAMP 20A
ILL & HEAD LAMP 1
9 CL-16
SW : ON(1st step)
7 CL-7 ILL. LAMP 20A
10 8 2
66A Or HEAD LAMP 20A
11 REAR COMBI LH 9 3
BACK/STOP LAMP 10A
12 4 C 10 4
67A Y 39 Y HORN/CONVERTER 30A
13 3 T 11 5
G6 B
14 2 E 12 AIR-CON/HEATER 30A
6
CN-4 1 S
13 CIGAR/MIRROR 30A
CL-15 7
14 SWITCH 30A
8
15 WIPER 20A
CN-7 9
FR WORK LAMP 30A
10
EMER STEER/RIDE CON 20A
11
NEUTRAL RY/JOYSTICK F/R 5A
12
PREHEATER 30A
13
TURN LAMP 20A
14
1 RADIO/ROOM LAMP 5A
15
2 START KEY 30A
3 FLASHER UNIT 16
BrW 158 TCU 10A
4 1 L 17
R 19
5 2 B G CN-36
6 B G51
3 E
CN-16
CLUSTER
7
6
5
4
3
2
1
7 CR-11
8 20 RS232 RX
19 GND
9 18 NC
ILL & HEAD LAMP 7A ROr
10 17 ILLUMINATION
SW : ON(1st step) 16
11 F/R SIGNAL
15 SERIAL-L
12 14 SERIAL-H
CN-15 13 NC
12 GND
11 GND
10 RS232 TX
9 PROGRAM DUMP
8 NC
7 MIRROR HEATED
2E Or 6 HIGH BEAM
5 RH TURN
4 LH.TURN
1E Y 3 BATT 24V
2 IG 24V
1 IG 24V
CN-56
1
2 COMBI LH
G2 B
3 1
3 BrW
16 Y
2 Or
4 2
1 Y
5 CL-24
CS-12
CS-11
CS-5
6
6
5
4
3
2
1
8
7
6
5
4
3
2
1
7
8 COMBI RH
67 Y G3 B
BWG 4
1
RW 6
W6
9
BVi 3
L 4
G 5
BY 1
Gr 2
66 Or 17 Or
3E BrW
3A BrW
10 2
Y
22 GY
7 ROr
2A Or
G2 B
G7 B
7H R
1A Y
11 CL-25
9 G
HO
12
W
II
I
Hi
C
J 0
J
C CN-10
0
II
CS-41
I
CS-23
Lo
10 10
10
9
8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
Hi
B+
F
10
5
6
R
L
O
R
L
7 Y Lo
8 WB
2 BW
3 BG
5B
9
8
2
7
1
8
2
7
1
7607AEL10
7-20