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Xylem - Reliable and Efficient Wastewater Pumping in CBS - MY Final - IEM Seminar
Xylem - Reliable and Efficient Wastewater Pumping in CBS - MY Final - IEM Seminar
Airport
Residential building
Public work
Stormwater - Groundwater
Commercial Sewage
Amusement industry
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Typical pump applications in CBS
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Wastewater pumping
applications
Wastewater Pump station
Challenges:
• Clogging
• Energy usage
• Hydrogen sulphide
- Odour
- Corrosion
• Station design
• Operation & maintenance
• Supervision
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Commercial sewage
Challenges:
• Clogging
• Energy usage
• Corrosive chemical products
• Fat/Grease
• High temperature liquids
• Operation & maintenance
• Supervision
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Residential building
Challenges:
• Clogging
• Energy usage
• Continuous duty
• Operation & maintenance
• Supervision
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Stormwater - Groundwater
Challenges:
• Large inflow during short time
and long stand-stills
• Abrasion
• Solids/ Oil
• Variations of use over the year
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Challenges regarding the hydraulic
design for wastewater pumping
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Commercial Buildings
Wastewater Pumping
Flygt
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100-year history of innovation
1997
Unveiling of
1978 1996 N-pump technology
1947 TOP pump station. Designed
Flygt revolutionizes the Launch of the world’s 2009
first submersible with inclined walls to prevent
industry with the world’s Launch of Adaptive 2011
propeller pump solid materials from
first submersible pump N-impeller Flygt Experior: Hydraulics,
accumulating in the corners.
Motors, Intelligence
1956 2012
2011
First submersible 1994 Launch of Slimline
SmartRun reduces
wastewater pump Compit pump station. 2009 propeller pumps
maintenance due to
Reliable and trouble-free Launch of
1985 2009 pre-programmed
station for pressure Flygt 1300
Flygt introduces the Introduction of sump and pipe
electronic wastewater sewage systems and cleaning functions
groundwater applications. Active seal
controller, PPC
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Wastewater Pump range for CBS
Concertor 6020XPC)
1 kW 2 kW 5 kW 7,5 kW 10-50kW
Power
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Manufacturing - Shenyang
Value Based Lean Six Sigma (VBLSS) quality program in place with 38% of total
headcount certified; Total of 155 employees
387,500 sq. ft. facility, incl. pump test bays (test standard ISO 9906:2012 and
other standards)
ISO 9001, 14,001 & 18001 certified
5,000 units built annually with warranty rate of 0.0015%
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Emmaboda factory
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1300 series - Reliable and High
Efficiency Wastewater Pumping
What is 1300 series pumps?
Flexible
Drilled pump housing, ready for
any installation method.
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1300 – Series Portfolio
Steady 1305 Non-clog Steady 1310 Non-clog Steady 1315 Non-clog Steady 1320 Non-clog
• Maximum flow: 14 l/s • Maximum flow: 18 l/s • Maximum flow: 54 l/s • Maximum flow: 74 l/s
• Maximum pressure: 17 m • Maximum pressure: 25 m • Maximum pressure: 30 m • Maximum pressure: 41 m
• Motor Rating: 0.75 – 1.2 kW • Motor Rating: 1.4 – 2.4 kW • Motor Rating: 1.8 – 4.4 kW • Motor Rating: 3.5 – 7.5 kW
• Outlet: 50 mm • Outlet: 50 – 80 mm • Outlet: 80 – 100 mm • Outlet: 80 – 100 mm
• Weight: 30 kg • Weight: 46 kg • Weight: 95 kg • Weight: 130 - 156 kg
• Up to 74m head
and 490 l/s delivery
• Power range from
0.75kW up to
50kW
Steady 1325 Non-clog Steady 1330 Non-clog Steady 1335 Non-clog
• Maximum flow: 115 l/s • Maximum flow: 310 l/s • Maximum flow: 492 l/s
• Maximum pressure: 63 m • Maximum pressure: 74 m • Maximum pressure: 55 m
• Motor Rating: 9 – 18 kW • Motor Rating: 10 – 24 kW • Motor Rating: 18 – 50 kW
• Outlet: 150 mm • Outlet: 250 mm • Outlet: 300 mm
• Weight: 170 – 190 kg • Weight: 300 - 420 kg • Weight: 580 – 760 kg
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1300 vortex overview
Steady 1305 Vortex Steady 1310 Vortex Steady 1315 Vortex Steady 1320 Vortex
• Maximum flow: 10 l/s • Maximum flow: 16 l/s • Maximum flow: 44 l/s • Maximum flow: 54 l/s
• Maximum pressure: 11 m • Maximum pressure: 16 m • Maximum pressure: 15 m • Maximum pressure: 29 m
• Motor Rating: 0.75 – 1.2 kW • Motor Rating: 1.2 – 2.4 kW • Motor Rating: 2.2 – 4.4 kW • Motor Rating: 3.5 – 7.5 kW
• Outlet: 50 mm • Outlet: 50 – 80 mm • Outlet: 100 mm • Outlet: 100 mm
• Weight: 30 kg • Weight: 46 kg • Weight: 95 kg • Weight: 140 – 156 kg
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Applications
• Commercial sewage
• Public works
• Residential building
• Storm water – Ground water
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Product features
Shaft
• 420 Stainless Steel
Sensors Bearing
• Temperature • Double row
• Leakage (optional)
Impeller
• Self cleaning
Non-clog
• Vortex
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Pump technology: Vortex
Applications
• Easy applications
• 0 – 4 % dry solids
• Energy consumption is not important,
due to the short running time, it won’t
affect the overall LCC
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Pump technology: Vortex
Benefits:
• Large throughlet
• “Less blockage – No down time”
Disadvantages:
• Soft clogging – Operator won’t notice it
• Low efficiency
Maximum
Allowed Input
Power
Time Time
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Pump technology: Non-clog
Relief groove
Guide pin
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Pump technology: Non-clog
Operating principle:
• Stage 1:
- Solid objects pass through the impeller
- Long fibers pushed towards the periphery
• Stage 2:
- Long fibers slide inside the relief groove
- Long fibers pumped away
Applications
• High efficiency
• From easy to demanding applications
• High and low flow applications
• Sustained hydraulic efficiency
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Pump technology: Non-clog
Benefits:
• Self cleaning - Sustained Efficiency
• Non-clogging performance
• No-down time
• Overall energy and maintenance savings – Best overall LCC
Time Time
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1300 series - Non-clog impeller
Design Principle
• Self-cleaning capabilities
• Hardened cast iron
• Relief groove and guide pin cast into pump housing
• Larger objects are swept forced through the impeller
Result
• More efficient than channel or vortex type impeller resulting in lower energy
consumption
• Increased reliability because of self-cleaning capability
• Less wear resistance, optimized for light and medium applications
Benefits
• High efficiency results in smaller pump selection
• Lower energy consumption since no debris will be build up on the impeller thanks
to the self cleaning impeller design, leads to no-down time
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1300 Non-clog clog test
1315 S
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Installation kits
Wet-well kit
The pump is installed with twin
guide bars on a discharge connection.
Kit contents:
• Discharge connection
• Anchor bolts
• Guide claw with bolts
• Upper guide bar bracket with bolts
Replacement kit
Simple kit to replace an old pump
or upgrade to a larger model.
Kit contents:
• Guide claw with bolts
Free-standing kit
Ideal for portability
Kit contents:
• Hose connection with bolts
• Stand with bolts
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1300 series M&C
• MiniCAS II
A supervision relay is available to separate the temperature-
and leakage alarms. Supply voltages: 230VAC / 120VAC /
24VAC/DC, 50/60Hz
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Aftermarket Kits
Cable kit
• Cable
• Cable sleeve unit
• Cable end-splice and lug
Motor kit
• Bearings
• Mechanical seals
• O-rings
Impeller kit
• Impeller
• Impeller sleeve
• Screw and washer
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1300 Series Support
Documentation
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1300 brochure
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1300 technical data
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1300 IOM & Kit List
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Flygt Pump Small Range
N 3069 - 3127
N-pumps – Small 3000 series
New 3069
Updated 3085, 3102, 3127
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N-pumps – Small 3000 series
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N-pumps 3069, 3085, 3102 and 3127
Performance, 50 Hz
3127
3102
3085
N 3085
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N-technology hydraulic
Patented design
Optimized 2 or 3-vane hydraulic design
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N-technology hydraulic
N-impeller
Insert ring
Guide pin
Relief groove
Pump housing
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N-technology: How it works
Guide pin
Relief groove
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Clog test – kitchen rag
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Greater flexibility with modular design
for any application
Examples:
Wastewater
Raw water
Sludge
Cooling water
Storm water
Industrial effluent
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Flygt N-impeller material options
Note:
• We will offer a duplex stainless steel material 1.4474. which correspond to USA standard CD4-
MCuN (AISI 329 in bars)
• Special painting is required above 200 ppm of chlorides
• Zinc anodes are required above 500 ppm of chlorides
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Adaptive N on small range
Hard Iron and Stainless Steel versions for the full assortment.
3069
3085
3102
3127
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Adaptive N™ range
Benefits:
• Improved reliability
• Sustained high efficiency
• Reduced number of service call outs
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Adaptive N™ – Animation (click on the picture)
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N-technology
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Flygt Small Range with Adaptive N™
Benefits
• Unique pump in its class with Adaptive N™ Technology
• Maximum reliability due to self-cleaning, clog-free construction
• Reduced unscheduled maintenance costs
• Reduces energy costs up to 25%
• Easy to configure
• Flexible for all application needs
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Flygt 1300 & N 3000: Summary
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Packaged pump stations
Standardized PPS solutions
Public building
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Macro 500 lifting station
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The power of advanced technology in
your lifting station .....
Flygt N-technology
Self cleaning with
sustained efficiency
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Modular tank configuration
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Innovative design, reliable operation
Flygt N technology
• Extreme clog resistance and Sustained high efficiency
Polyethylene tank
• HDPE material
• Air tightness, effectively prevent odor leakage
Optimal design
• Anti precipitation design
• Superior suction performance
Safety control
• Multipoint control
• Mutual standby
• Easy installation & maintenance
Reasonable structure
• Modular design
• configuration flexible
• Simple and rapid installation
Convenience
• IP68 Easy installation
• Easy maintenance
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Thanks for your attention…
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