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DROP STAMPS – CECOSTAMP

The Chambersburg Cecostamp is a highly versatile, air operated drop

CECO
hammer especially designed to form sheet metal parts of complex
curvature by impact. Blows of controlled intensities facilitate a wide
variety of shapes from any of the formable metals.

The Model L Cecostamp is designed for the tougher alloys of


aluminum, steel and the more sophisticated metals. The wide use of
Product Line
Brochure
the Model L in the aerospace field has led to successful Cecostamp
applications in prototype automotive stampings, mobile home parts
and in the production of sheet metal components for the agricultural
and construction machinery industries.

In many smaller iron foundries, the Model L Cecostamp’s impact blow


speeds casting restrike and permits such operations as flattening,
reshaping, sizing, and coining.

An electrical safety control system is standard and can be arranged


for either one or two man operation.

Ram sizes range from 21”x18” (533 mm x 457 mm) to 120”x120”


(3048 mm x 3048 mm).

The Model A Cecostamp is designed for trapped rubber forming


which requires high energy blows to achieve maximum rubber
pressures. Massively constructed, the Model A incorporates solid-
state electrically programmed controls particularly adapted to the
WHEEL SET requirements of trapped rubber forming. These controls synchronize
mechanical stock handling equipment, special stock heating devices
PROCESSING CENTER and other process related auxiliaries. The Model A Cecostamp is
especially engineered to suit specific applications.

A new concept in railroad and transit car wheel press design.


Twin rams support the axle in precise alignment by applying
pressure at the axle end faces during required operations.
Provides nearly exact alignment among fixtures, rams, and wheel
set, thereby extending capabilities of the press to mount and/or
demount anti-friction bearings and diesel gears as well as the car
wheels. This building block concept permits custom engineering
of a Wheel Set Processing Center to suit individual requirements.
A sensible approach to modern railroading needs, the
Chambersburg Wheel Set Processing Center is available to meet
US standard or metric gauge.

THE AJAX MANUFACTURING COMPANY PHONE: 216-531-1010


A PARK-OHIO COMPANY FAX: 216-481-6369
1441 CHARDON ROAD NORTH www.ceco-ajax.com
sales-ceco-ajax@park-ohio.com The Ajax Manufacturing Company • 1441 Chardon Road. North • Cleveland, OH 44117 USA
CLEVELAND, OHIO 44117 USA
Phone: 216-531-1010 • Fax: 216-481-6369 • www.ceco-ajax.com
IMPRESSION DIE FORGING EQUIPMENT CAR WHEEL AND BEARING PRESSES
UNIVERSAL CAR WHEEL PRESS
The This versatile Chambersburg press offers both mounting and demounting
capabilities for railroad and transit car wheel sets. It is particularly suited

Impacter
for low output shops where “straight through” type processing is not a
consideration and where both operations can be scheduled for the same
press. Changing from one function to the other is accomplished by

System simply setting selectors and adjustments for axle size. A single operator
at the “joystick” type controls can mount or demount a wheel set in
approximately 4 minutes. A foot switch is included for mounting
operations to permit freedom for hand-held wheel gauge. Construction is
heavy duty throughout. Available to meet US standard or metric gauges.

PRODUCTION CAR WHEEL MOUNTING


PRESS
The Chambersburg Production Car Wheel Mounting Press provides
high, versatile production for railroad, transit and car builders’ wheel
shops. Lot-sized runs of like or intermixed wheel sets are processed
with ease. The single operator, positioned at a centrally located
station, simultaneously controls the press, gauges the wheels and
records the data. Wheel sets can normally be mounted at the rate of
Right: approximately 30 an hour on a “straight through” basis. Adjustable
Model “C’ Impacter Systems ram speed controls permit accurate, easy pressing. The press quickly
adjusts to different size wheels and intermixed wheel sets.
Construction is heavy duty throughout. Beams are cast from high
strength ductile iron and are tied together by heavy steel tension bars.
It is available in US standard or metric gauges.

We believe the future of the drop forging


Design Features: PRODUCTION CAR WHEEL DEMOUNTING
industry is linked to the Impacter. When
PRESS
combined with automatic stock heating
facilities, this fully-automated, air operated, • Striking rates are 50% to 100% This press is ideally suited for railroad and transit wheel shops in which car
wheel demounting is done as a “straight through” process. Employing a
impression die forging system heats, transfers faster than those of conventional horizontal outboard cylinder concept, it combines efficiency and high
and forges in one continuous process. equipment. productivity with convenient operation. The single operator can process
• Automatic feeding and work intermixed sizes of standard wheel sets with ease. A complete demounting
handling devices eliminate the cycle can be accomplished in about 2 ½ minutes, floor to floor.
Horizontally-opposed, die carrying impellers, A special, automatic version makes provision for programmed controlled
deliver the forging blows, the stock absorbs hazards of manual handling.
classification and disposition of wheels and axles.
most of the energy involved to make this Operator monitors the process It is available in US standard and metric gauges.
system ”forging in mid-air.” Numerical and can be stationed away from
programming and fast striking rate (up to 170 noise source, heat and fumes.
blows per minute) permits the Impacter to do • Complete solid state electrical
the work of 2 to 2 ½ standard hammers. controls provide greater
reliability. Preset job CAR WHEEL BEARING MOUNTING PRESS
The Chambersburg Car Wheel Bearing Mounting Press quickly and
Die contact, held to milliseconds per blow, programming results in greater accurately mounts roller bearings to railroad and transit car wheel and axle
increases the time for stock working at proper uniformity from piece to piece. sets. The press can be operated efficiently in continuous runs of like or
temperatures, thereby promoting optimum die Less scrap. intermixed sizes of wheel and bearing sets. Adjustment for different sizes
life. Most drop forgings made “off the bar” are • Impacter systems are available in of wheel sets is easily made by raising or lowering the press structure on a
sizes from 3000 to 400,000 foot- hydraulically powered elevator. Press functions (elevation and ram
adaptable to this unique forging process. A strokes) consume approximately one minute for each cycle and experience
proven system that can double, even triple pounds (415 to 55,325 MKg) shows that an operator and his helper normally achieve a production rate
production, the Impacter is a practical maximum striking energy. of 30 wheel sets per hour. Operator controls are conveniently arranged
investment for the future. and incorporate safety interlocks. Construction of the press is rugged
throughout and has been designed to insure long service with minimum
maintenance. It is available in US standard and metric gauges.
FLAT DIE FORGING HAMMERS Die Forger
PNEUMATIC FORGING HAMMERS Design Features:
Capable of greater forging output than any other • Short, fixed length ram stroke facilitates
hammers of their type. More actual forging is rapid striking rate regardless of blow
accomplished because of heavier anvil construction and energy.
higher impact speeds. Electric motor driven, they are • Precise programming of blow energy
popular for use in tool dressing or general blacksmithing makes for optimum stock deformation,
where air or steam power is not available. Dies are minimizes die wear, and extends die life.
forged alloy steel. Available with integral anvil in 200 • Rapid blow rate, plus short die contact
pound (91 kg), 300 pound (136 kg) and 500 pound (227 time minimizes force and energy
kg) rated size, and with separate Cecolloy anvil in rated requirements.
sizes from 300 pound (136 kg) to 3,000 pound (1,361 kg). • Radial type ram guides minimize
clearance adjustments due to ram heat-
up.
• Fewer, more durable parts reduces
SINGLE FRAME HAMMERS maintenance time and expense.
Model “L” High Frame Hammers provide greater working space and • All circuitry is solid state for reliability
increased forging capacity. Preferred for forging large discs and and for protection against heat and
rings, upsetting high stems, forming arch bars, etc. Hydra- vibration.
mechanical controls (see POWER/TROL) are available on 2500- • Available as upper-work for use with
pound (1134 kg) and larger sized hammers. Differential cylinder most 20:1 ratio anvils. Above: Die Forger users report production increases up to 25% over conventional
porting saves steam or air without sacrificing power. Standard 15:1 gravity drop hammer output.
ratio Cecolloy anvil enhances blow effectiveness. Automatic
lubrication of the valves and cylinders reduces maintenance costs. The Chambersburg Die Forger is the most productive anvil type hammer now available. It possesses the versatility and
Forged alloy steel dies with anvil die shelf facilitates stock production capability of an accelerated drop hammer but requires no unusual operating skills. Air operated and equipped
manipulation. Rated sizes from 750 to 6,000 pounds (340 to 2722 with solid-state electrical controls, this unique tool combines precise forging blow control with rapid striking rates (up to 100
kg). blows a minute). Simple numerical programming permits the operator to program complete forging cycles, designating the
number of die stations, the blow intensity and the number of blows at each station. The Die Forger is particularly suited for
repetitive production of drop forgings in impression dies requiring frequent stock manipulation and forging blows of various
intensities. Available in sizes from 4,000 to 66,000 foot-pounds (553-9128 MKg) maximum blow energy.
DOUBLE FRAME HAMMERS
The Chambersburg Model L Double Frame Hammer is regarded as the most
rugged and productive hammer of its type. It is ideal for making large rings; for
cogging and drawing out the toughest alloy steels, and the high-temperature “exotic” The world’s most popular hammer of its type, the Chambersburg CECO-DROP
is an air or steam operated, piston lift, gravity drop hammer. Available with
Ceco-Drop
metals, for making large axle forging. Hydra-mechanical controls, (POWER/TROL)
are available on 3000 pound (1361 kg) hammers and larger sizes and ease electrical ram stroke control (Model E) or mechanical ram stroke control, the
operation, yet retain sensitive control of the hammer. Heavy 15:1 ratio Cecolloy CECO-DROP forges more minutes per hour than a board drop hammer
anvil permits more of the available energy to be used for forging. Generously because shutdowns for board replacements and friction adjustments are
sectioned frames are rigidly locked to base plates to prevent spreading. Cylinder eliminated. Size for size, the CECO-DROP out produces other gravity drop
alignment is preserved by stepped joint with the frames. Differential cylinder porting hammers, at less cost per forging. It has earned a reputation as the “standard”
saves steam or air without sacrificing power. Motor driven lubrication of guides, gravity drop hammer (over 700 installations in forge shops around the world).
valves, and cylinder reduces maintenance. Forged alloy steel dies are standard.
Rated sizes range from 2000 to 24,000 pounds (907 to 10,855 kg).
Design Features: • Air power is used only when the
• The CECO-DROP uses 22% hammer is running. No need for
fewer parts than a board special heating or cooling
hammer, operation is simpler devices to maintain operation.
and more economical, and • The CECO-DROP is available in
downtime is sharply reduced. rated sizes from 500 (227 kg) to
GENERAL UTILITY HAMMERS
• Parts are few and durable and 12,000 (5443 kg) pounds falling
Chambersburg General Utility Hammers are extremely popular, versatile and weight.
principal wearing surfaces are
economical for every shop where light blacksmithing, tool dressing, repairs or • BLOWMATIC Mark II Control
lubricated automatically to
maintenance work are a regular activity. They require a minimum of steam or System permits programmed
keep maintenance costs low.
air power, and incorporate many of the outstanding features found on larger
Chambersburg High Frame Hammers. Chambersburg General Utility • Short stroke feature increases forging sequences using up to 3
CECO-DROP versatility, different blow energies on Model
Hammers have an integral frame and anvil and are available in rated sizes “E” CECO-Drop and
from 100 to 500 pounds (45 to 227 kg). increases production on many
jobs, saves dies. conversions. The Model “E” can
• CECO-DROP ram inching interlock with feed devices or
control makes die changes robots.
simple, quick and safe.
IMPRESSION DIE FORGING EQUIPMENT FORGING ACCESSORIES
STEEL SIDE TRIMMING PRESSES
BOARD DROP HAMMER – model J-2 This trimming press makes a perfect production teammate for a
The Chambersburg Model J-2 Board Drop Hammer has proven itself to be the most productive, Chambersburg Gravity Drop, Power/Drop or Die Forger Hammer. Steel
accurate and economical board drop hammer. Designed to withstand the demanding requirements side construction makes the Chambersburg Trimming Press practically
of high production, close-tolerance forging, it is the “work horse” of board hammers in countless indestructible. Friction slip flywheel protects vital parts against overload;
forge shops. Its outstanding features include a wide range of stroke adjustment; a unique floating pneumatic clutch is standard on all sizes. Features include continuous
plate arrangement to facilitate clamping the boards free of the rolls; and Chambersburg’s rugged operation, low power consumption, and minimum space. The first cost is
frame and anvil construction proportioned to assure effective use of blow energy. Alloy forged steel practically the last cost. Wide range of sizes. The press includes
ram and anvil cap assure long service. Air operated board clamp available to ease treadling effort. electrical operating controls, and required OSHA safety features.

KORFUND HEAVY-DUTY SHOCK ISOLATION SYSTEM


MODEL “L” POWER/DROP HAMMERS Complete range of systems are available for practically all Chambersburg gravity and power drop forging
Modern Chambersburg designs for power drop hammers enable you to produce hammers and impact stamps. Engineered to reduce hammer impact vibration, the system consists of special
more forging per blow, more blows per minute and more accurate, truer-to-die shock absorbing pads sandwiched between 1/8 inch steel plates placed alternately on top of the hammers
forgings than ever before. conventional concrete foundation. Ideal for new or replacement installations. Normally, no special foundation
excavation is required; we will provide foundation drawings and installation instructions. This extra cost feature
On rated sizes from 1,000 pounds (454 kg) to 16,000 pounds (7,258 kg) falling can be used only in conjunction with 20:1 ratio anvil assembly.
weight, anvils are 20:1 ratio, one piece, steel cast. Large hammers, 20,000 pounds
to 35,000 pounds (9,072 kg to 15,876 kg), utilize anvils made from the largest

POWER ACCESSORY
practical components, with 25:1 anvil mass ratio for greatest blow efficiency.

All sizes employ Chambersburg’s unique frame-to-anvil joint to assure precise


alignment. Frames are solid steel, vee section castings with heavy walled guide POWER/TROL
pockets. Cylinder and frames are joined in tongue and groove construction to a A 12,000 pound (5,500 kg) hammer at work, equipped with
massive forged steel tie plate to resist twisting. Wear resistant, stainless steel a console POWER/TROL.
bushings are employed as cylinder liners. Differential porting provides the most
efficient use of air or steam. Power assist treadle arrangement (POWER/TROL), Make hammer operation safer and easier with this power
standard on 4000 pound (1814 kg) and larger sizes, eases operation and improves assist control. POWER/TROL is designed to control larger
efficiency. Automatic lubrication is provided for guides, cylinder and valves. Many Pneumatic, Single Frame, Double Frame and Power/Drop
other improvements are incorporated for added strength and reduced maintenance. Hammers, making operation practically effortless. Whether
console or treadle-assisted, operator fatigue is reduced and
operator efficiency and machine production rise. Easy
lever motion is amplified by hydraulic power yet hammer
blow sensitivity and accuracy of control remain unimpaired.
With the console POWER/TROL, the operator can be
positioned remote from the hammer, away from heat and
flying scale.

Chambersburg POWER/TROL can be supplied to


practically any make hammer of 2,500 pounds (1,106 kg)
rated size and larger.

FORMING DROP HAMMERS


An air operated, piston-lift, gravity-drop hammer, the Forming Drop is best suited for jobs
requiring a single blow in a single die impression as well as cold coining, embossing, and
FORCING PRESS
forming operations. Novel choke control provides precise regulation of blow energy. MODEL “L” 75° FORCING PRESS
The Forming Drop is customarily integrated with a variety of feed devices for semi-
The Chambersburg Model L Forcing Press is unexcelled for steel mill, electrical and
automatic operation. Proper synchronization of the feeding devices is facilitated by the
machine shop maintenance and general pressing tasks. Material handling is easily
electrical control system. Appropriate “no stock – no blow” safety devices protect the
accomplished by an overhead crane because the Model L is a 75° inclined type. Its
dies. Available in a range of sizes from 1,200 foot-pounds (165 MKg) to 6,000 foot-
double-acting cylinder permits increased ram speeds and superior operator control.
pounds (830 MKg) maximum blow energy.
The effective stroke of the ram is increased by a cast iron distance piece on a
pivoting jib crane. The resistance beam of the press is proportioned to limit
maximum stress and deflection. A turret type cap provides 3 different resistance
Available in 300, 400, 500, 600 beam openings; the openings can be adjusted without need for an overhead crane.
and 800 ton models, the Model L
offers a wide variety of
accessories for special needs.
IMPRESSION DIE FORGING EQUIPMENT FORGING ACCESSORIES
STEEL SIDE TRIMMING PRESSES
BOARD DROP HAMMER – model J-2 This trimming press makes a perfect production teammate for a
The Chambersburg Model J-2 Board Drop Hammer has proven itself to be the most productive, Chambersburg Gravity Drop, Power/Drop or Die Forger Hammer. Steel
accurate and economical board drop hammer. Designed to withstand the demanding requirements side construction makes the Chambersburg Trimming Press practically
of high production, close-tolerance forging, it is the “work horse” of board hammers in countless indestructible. Friction slip flywheel protects vital parts against overload;
forge shops. Its outstanding features include a wide range of stroke adjustment; a unique floating pneumatic clutch is standard on all sizes. Features include continuous
plate arrangement to facilitate clamping the boards free of the rolls; and Chambersburg’s rugged operation, low power consumption, and minimum space. The first cost is
frame and anvil construction proportioned to assure effective use of blow energy. Alloy forged steel practically the last cost. Wide range of sizes. The press includes
ram and anvil cap assure long service. Air operated board clamp available to ease treadling effort. electrical operating controls, and required OSHA safety features.

KORFUND HEAVY-DUTY SHOCK ISOLATION SYSTEM


MODEL “L” POWER/DROP HAMMERS Complete range of systems are available for practically all Chambersburg gravity and power drop forging
Modern Chambersburg designs for power drop hammers enable you to produce hammers and impact stamps. Engineered to reduce hammer impact vibration, the system consists of special
more forging per blow, more blows per minute and more accurate, truer-to-die shock absorbing pads sandwiched between 1/8 inch steel plates placed alternately on top of the hammers
forgings than ever before. conventional concrete foundation. Ideal for new or replacement installations. Normally, no special foundation
excavation is required; we will provide foundation drawings and installation instructions. This extra cost feature
On rated sizes from 1,000 pounds (454 kg) to 16,000 pounds (7,258 kg) falling can be used only in conjunction with 20:1 ratio anvil assembly.
weight, anvils are 20:1 ratio, one piece, steel cast. Large hammers, 20,000 pounds
to 35,000 pounds (9,072 kg to 15,876 kg), utilize anvils made from the largest

POWER ACCESSORY
practical components, with 25:1 anvil mass ratio for greatest blow efficiency.

All sizes employ Chambersburg’s unique frame-to-anvil joint to assure precise


alignment. Frames are solid steel, vee section castings with heavy walled guide POWER/TROL
pockets. Cylinder and frames are joined in tongue and groove construction to a A 12,000 pound (5,500 kg) hammer at work, equipped with
massive forged steel tie plate to resist twisting. Wear resistant, stainless steel a console POWER/TROL.
bushings are employed as cylinder liners. Differential porting provides the most
efficient use of air or steam. Power assist treadle arrangement (POWER/TROL), Make hammer operation safer and easier with this power
standard on 4000 pound (1814 kg) and larger sizes, eases operation and improves assist control. POWER/TROL is designed to control larger
efficiency. Automatic lubrication is provided for guides, cylinder and valves. Many Pneumatic, Single Frame, Double Frame and Power/Drop
other improvements are incorporated for added strength and reduced maintenance. Hammers, making operation practically effortless. Whether
console or treadle-assisted, operator fatigue is reduced and
operator efficiency and machine production rise. Easy
lever motion is amplified by hydraulic power yet hammer
blow sensitivity and accuracy of control remain unimpaired.
With the console POWER/TROL, the operator can be
positioned remote from the hammer, away from heat and
flying scale.

Chambersburg POWER/TROL can be supplied to


practically any make hammer of 2,500 pounds (1,106 kg)
rated size and larger.

FORMING DROP HAMMERS


An air operated, piston-lift, gravity-drop hammer, the Forming Drop is best suited for jobs
requiring a single blow in a single die impression as well as cold coining, embossing, and
FORCING PRESS
forming operations. Novel choke control provides precise regulation of blow energy. MODEL “L” 75° FORCING PRESS
The Forming Drop is customarily integrated with a variety of feed devices for semi-
The Chambersburg Model L Forcing Press is unexcelled for steel mill, electrical and
automatic operation. Proper synchronization of the feeding devices is facilitated by the
machine shop maintenance and general pressing tasks. Material handling is easily
electrical control system. Appropriate “no stock – no blow” safety devices protect the
accomplished by an overhead crane because the Model L is a 75° inclined type. Its
dies. Available in a range of sizes from 1,200 foot-pounds (165 MKg) to 6,000 foot-
double-acting cylinder permits increased ram speeds and superior operator control.
pounds (830 MKg) maximum blow energy.
The effective stroke of the ram is increased by a cast iron distance piece on a
pivoting jib crane. The resistance beam of the press is proportioned to limit
maximum stress and deflection. A turret type cap provides 3 different resistance
Available in 300, 400, 500, 600 beam openings; the openings can be adjusted without need for an overhead crane.
and 800 ton models, the Model L
offers a wide variety of
accessories for special needs.
FLAT DIE FORGING HAMMERS Die Forger
PNEUMATIC FORGING HAMMERS Design Features:
Capable of greater forging output than any other • Short, fixed length ram stroke facilitates
hammers of their type. More actual forging is rapid striking rate regardless of blow
accomplished because of heavier anvil construction and energy.
higher impact speeds. Electric motor driven, they are • Precise programming of blow energy
popular for use in tool dressing or general blacksmithing makes for optimum stock deformation,
where air or steam power is not available. Dies are minimizes die wear, and extends die life.
forged alloy steel. Available with integral anvil in 200 • Rapid blow rate, plus short die contact
pound (91 kg), 300 pound (136 kg) and 500 pound (227 time minimizes force and energy
kg) rated size, and with separate Cecolloy anvil in rated requirements.
sizes from 300 pound (136 kg) to 3,000 pound (1,361 kg). • Radial type ram guides minimize
clearance adjustments due to ram heat-
up.
• Fewer, more durable parts reduces
SINGLE FRAME HAMMERS maintenance time and expense.
Model “L” High Frame Hammers provide greater working space and • All circuitry is solid state for reliability
increased forging capacity. Preferred for forging large discs and and for protection against heat and
rings, upsetting high stems, forming arch bars, etc. Hydra- vibration.
mechanical controls (see POWER/TROL) are available on 2500- • Available as upper-work for use with
pound (1134 kg) and larger sized hammers. Differential cylinder most 20:1 ratio anvils. Above: Die Forger users report production increases up to 25% over conventional
porting saves steam or air without sacrificing power. Standard 15:1 gravity drop hammer output.
ratio Cecolloy anvil enhances blow effectiveness. Automatic
lubrication of the valves and cylinders reduces maintenance costs. The Chambersburg Die Forger is the most productive anvil type hammer now available. It possesses the versatility and
Forged alloy steel dies with anvil die shelf facilitates stock production capability of an accelerated drop hammer but requires no unusual operating skills. Air operated and equipped
manipulation. Rated sizes from 750 to 6,000 pounds (340 to 2722 with solid-state electrical controls, this unique tool combines precise forging blow control with rapid striking rates (up to 100
kg). blows a minute). Simple numerical programming permits the operator to program complete forging cycles, designating the
number of die stations, the blow intensity and the number of blows at each station. The Die Forger is particularly suited for
repetitive production of drop forgings in impression dies requiring frequent stock manipulation and forging blows of various
intensities. Available in sizes from 4,000 to 66,000 foot-pounds (553-9128 MKg) maximum blow energy.
DOUBLE FRAME HAMMERS
The Chambersburg Model L Double Frame Hammer is regarded as the most
rugged and productive hammer of its type. It is ideal for making large rings; for
cogging and drawing out the toughest alloy steels, and the high-temperature “exotic” The world’s most popular hammer of its type, the Chambersburg CECO-DROP
is an air or steam operated, piston lift, gravity drop hammer. Available with
Ceco-Drop
metals, for making large axle forging. Hydra-mechanical controls, (POWER/TROL)
are available on 3000 pound (1361 kg) hammers and larger sizes and ease electrical ram stroke control (Model E) or mechanical ram stroke control, the
operation, yet retain sensitive control of the hammer. Heavy 15:1 ratio Cecolloy CECO-DROP forges more minutes per hour than a board drop hammer
anvil permits more of the available energy to be used for forging. Generously because shutdowns for board replacements and friction adjustments are
sectioned frames are rigidly locked to base plates to prevent spreading. Cylinder eliminated. Size for size, the CECO-DROP out produces other gravity drop
alignment is preserved by stepped joint with the frames. Differential cylinder porting hammers, at less cost per forging. It has earned a reputation as the “standard”
saves steam or air without sacrificing power. Motor driven lubrication of guides, gravity drop hammer (over 700 installations in forge shops around the world).
valves, and cylinder reduces maintenance. Forged alloy steel dies are standard.
Rated sizes range from 2000 to 24,000 pounds (907 to 10,855 kg).
Design Features: • Air power is used only when the
• The CECO-DROP uses 22% hammer is running. No need for
fewer parts than a board special heating or cooling
hammer, operation is simpler devices to maintain operation.
and more economical, and • The CECO-DROP is available in
downtime is sharply reduced. rated sizes from 500 (227 kg) to
GENERAL UTILITY HAMMERS
• Parts are few and durable and 12,000 (5443 kg) pounds falling
Chambersburg General Utility Hammers are extremely popular, versatile and weight.
principal wearing surfaces are
economical for every shop where light blacksmithing, tool dressing, repairs or • BLOWMATIC Mark II Control
lubricated automatically to
maintenance work are a regular activity. They require a minimum of steam or System permits programmed
keep maintenance costs low.
air power, and incorporate many of the outstanding features found on larger
Chambersburg High Frame Hammers. Chambersburg General Utility • Short stroke feature increases forging sequences using up to 3
CECO-DROP versatility, different blow energies on Model
Hammers have an integral frame and anvil and are available in rated sizes “E” CECO-Drop and
from 100 to 500 pounds (45 to 227 kg). increases production on many
jobs, saves dies. conversions. The Model “E” can
• CECO-DROP ram inching interlock with feed devices or
control makes die changes robots.
simple, quick and safe.
IMPRESSION DIE FORGING EQUIPMENT CAR WHEEL AND BEARING PRESSES
UNIVERSAL CAR WHEEL PRESS
The This versatile Chambersburg press offers both mounting and demounting
capabilities for railroad and transit car wheel sets. It is particularly suited

Impacter
for low output shops where “straight through” type processing is not a
consideration and where both operations can be scheduled for the same
press. Changing from one function to the other is accomplished by

System simply setting selectors and adjustments for axle size. A single operator
at the “joystick” type controls can mount or demount a wheel set in
approximately 4 minutes. A foot switch is included for mounting
operations to permit freedom for hand-held wheel gauge. Construction is
heavy duty throughout. Available to meet US standard or metric gauges.

PRODUCTION CAR WHEEL MOUNTING


PRESS
The Chambersburg Production Car Wheel Mounting Press provides
high, versatile production for railroad, transit and car builders’ wheel
shops. Lot-sized runs of like or intermixed wheel sets are processed
with ease. The single operator, positioned at a centrally located
station, simultaneously controls the press, gauges the wheels and
records the data. Wheel sets can normally be mounted at the rate of
Right: approximately 30 an hour on a “straight through” basis. Adjustable
Model “C’ Impacter Systems ram speed controls permit accurate, easy pressing. The press quickly
adjusts to different size wheels and intermixed wheel sets.
Construction is heavy duty throughout. Beams are cast from high
strength ductile iron and are tied together by heavy steel tension bars.
It is available in US standard or metric gauges.

We believe the future of the drop forging


Design Features: PRODUCTION CAR WHEEL DEMOUNTING
industry is linked to the Impacter. When
PRESS
combined with automatic stock heating
facilities, this fully-automated, air operated, • Striking rates are 50% to 100% This press is ideally suited for railroad and transit wheel shops in which car
wheel demounting is done as a “straight through” process. Employing a
impression die forging system heats, transfers faster than those of conventional horizontal outboard cylinder concept, it combines efficiency and high
and forges in one continuous process. equipment. productivity with convenient operation. The single operator can process
• Automatic feeding and work intermixed sizes of standard wheel sets with ease. A complete demounting
handling devices eliminate the cycle can be accomplished in about 2 ½ minutes, floor to floor.
Horizontally-opposed, die carrying impellers, A special, automatic version makes provision for programmed controlled
deliver the forging blows, the stock absorbs hazards of manual handling.
classification and disposition of wheels and axles.
most of the energy involved to make this Operator monitors the process It is available in US standard and metric gauges.
system ”forging in mid-air.” Numerical and can be stationed away from
programming and fast striking rate (up to 170 noise source, heat and fumes.
blows per minute) permits the Impacter to do • Complete solid state electrical
the work of 2 to 2 ½ standard hammers. controls provide greater
reliability. Preset job CAR WHEEL BEARING MOUNTING PRESS
The Chambersburg Car Wheel Bearing Mounting Press quickly and
Die contact, held to milliseconds per blow, programming results in greater accurately mounts roller bearings to railroad and transit car wheel and axle
increases the time for stock working at proper uniformity from piece to piece. sets. The press can be operated efficiently in continuous runs of like or
temperatures, thereby promoting optimum die Less scrap. intermixed sizes of wheel and bearing sets. Adjustment for different sizes
life. Most drop forgings made “off the bar” are • Impacter systems are available in of wheel sets is easily made by raising or lowering the press structure on a
sizes from 3000 to 400,000 foot- hydraulically powered elevator. Press functions (elevation and ram
adaptable to this unique forging process. A strokes) consume approximately one minute for each cycle and experience
proven system that can double, even triple pounds (415 to 55,325 MKg) shows that an operator and his helper normally achieve a production rate
production, the Impacter is a practical maximum striking energy. of 30 wheel sets per hour. Operator controls are conveniently arranged
investment for the future. and incorporate safety interlocks. Construction of the press is rugged
throughout and has been designed to insure long service with minimum
maintenance. It is available in US standard and metric gauges.
DROP STAMPS – CECOSTAMP
The Chambersburg Cecostamp is a highly versatile, air operated drop

CECO
hammer especially designed to form sheet metal parts of complex
curvature by impact. Blows of controlled intensities facilitate a wide
variety of shapes from any of the formable metals.

The Model L Cecostamp is designed for the tougher alloys of


aluminum, steel and the more sophisticated metals. The wide use of
Product Line
Brochure
the Model L in the aerospace field has led to successful Cecostamp
applications in prototype automotive stampings, mobile home parts
and in the production of sheet metal components for the agricultural
and construction machinery industries.

In many smaller iron foundries, the Model L Cecostamp’s impact blow


speeds casting restrike and permits such operations as flattening,
reshaping, sizing, and coining.

An electrical safety control system is standard and can be arranged


for either one or two man operation.

Ram sizes range from 21”x18” (533 mm x 457 mm) to 120”x120”


(3048 mm x 3048 mm).

The Model A Cecostamp is designed for trapped rubber forming


which requires high energy blows to achieve maximum rubber
pressures. Massively constructed, the Model A incorporates solid-
state electrically programmed controls particularly adapted to the
WHEEL SET requirements of trapped rubber forming. These controls synchronize
mechanical stock handling equipment, special stock heating devices
PROCESSING CENTER and other process related auxiliaries. The Model A Cecostamp is
especially engineered to suit specific applications.

A new concept in railroad and transit car wheel press design.


Twin rams support the axle in precise alignment by applying
pressure at the axle end faces during required operations.
Provides nearly exact alignment among fixtures, rams, and wheel
set, thereby extending capabilities of the press to mount and/or
demount anti-friction bearings and diesel gears as well as the car
wheels. This building block concept permits custom engineering
of a Wheel Set Processing Center to suit individual requirements.
A sensible approach to modern railroading needs, the
Chambersburg Wheel Set Processing Center is available to meet
US standard or metric gauge.

THE AJAX MANUFACTURING COMPANY PHONE: 216-531-1010


A PARK-OHIO COMPANY FAX: 216-481-6369
1441 CHARDON ROAD NORTH www.ceco-ajax.com
sales-ceco-ajax@park-ohio.com The Ajax Manufacturing Company • 1441 Chardon Road. North • Cleveland, OH 44117 USA
CLEVELAND, OHIO 44117 USA
Phone: 216-531-1010 • Fax: 216-481-6369 • www.ceco-ajax.com

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