Itp 1

PT WIJAYA KARYA (Persero)
INDUSTRIAL PLANT DEPARTMEN T INSPECTION AND TEST

PLAN PEKERJAAN
ELECTRICAL (SITE)
PT WIJAYA KARYA (Persero) T

Nomor Dokumen: Rev : 1
PEKERJAAN SITE DEVELOPMENT 2A
INDUSTRIAL PLANT DEPARTMEN

RDMP-2A-WK-ITP- Nomor Halaman
RDMP RU-V BALIKPAPAN
70-0003 1 of 31
SHOP INSPECTION
RDMP – 2A – WK – ITP – 70 – 0003
1 IFA 13-Mei-2019
0 IFR 3-Mei-2019 DKO FAA ADW
DIBUAT DIPERIKSA DISETUJUI DIPERIKSA OLEH DISETUJUI OLEH
REV. STATUS TANGGAL
PT.WIJAYA KARYA (PERSERO) TBK PT. PERTAMINA (PERSERO)
INDUSTRIAL PLANT DEPARTMEN T
INSPECTION AND TEST
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Comment and Response Sheet
No Owner Comment Name & Title Contractor response Name & Title
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TABLE OF CONTENTS
1. GENERAL.............................................................................................................................................................5
2. SCOPE...................................................................................................................................................................5
3. REFERENCES.....................................................................................................................................................5
4. DEFINITIONS......................................................................................................................................................6
5. EQUIPMENT AND MATERIAL TO BE INSPECTED / TESTED................................................................6
6. DEFINITIONS AND ABBREVIATIONS..........................................................................................................7
7. CIVIL AND STRUCTURAL.............................................................................................................................8`
1. GENERAL
PT Pertamina Balikpapan (here in after referred to as "OWNER") to develop and implement a
Proyek Site Development 2A RDMP RU-V located at PT. PERTAMINA ( PERSERO ),
Balikpapan, East Kalimantan, Indonesia, adjacent to OWNER plants.
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2. SCOPE
This Inspection and Test Plan (ITP) provides an inspector with a systematic tool that covers
each phase of electrical work it will likely be performed at Proyek Site Development 2A
RDMP RU-V Balikpapan.
3. REFERENCES
NEC National Electrical Code.
NEMA National Electrical Manufacturers Association.
ANSI American National Standards Institute.
ASA American Standards Association.
IEC International Electrotechnical Commission
RDMP-2A-WK-DWG-30-0001 Single Line Diagram Of Drainage Pump.
RDMP-2A-WK-DWG-30-0002 Electrical Power & Control Cable Routing Layout.
RDMP-2A-WK-DWG-30-0003 Outdoor Street Lighting Layout.
RDMP-2A-WK-DWG-30-0004 Lighting Panel Schedule Of Outdoor Street
Lighting.
RDMP-2A-WK-DWG-30-0005 Grounding Layout Of Outdoor Street Lighting.
RDMP-2A-WK-DWG-30-0006 Lighting And Small Power Layout Of Telecom
Server
Building.
RDMP-2A-WK-DWG-30-0007 Panel Schedule Server Building.
RDMP-2A-WK-DWG-30-0008 Lightning Protection Layout Of Telecom
Server Building.
RDMP-2A-WK-DWG-30-0009 Grounding Layout Of Telecom Server Building.
RDMP-2A-WK-DWG-30-0010 Lighting Installation Detail.
RDMP-2A-WK-DWG-30-0011 Grounding & Lightning Protection Installation.
4. DEFINITIONS
PROJECT Proyek Site Development 2A RDMP RU-V
Balikpapan
OWNER PT. Pertamina ( Persero )
CONTRACTOR PT. Wijaya Karya (Persero) Tbk
SUBCONTRACTOR The subcontractor of WIKA who is
responsible for carrying out activities required
by Contractor.
VENDOR Vendors supplying materials or equipment to
Contractor.
INSPECTION An activity such as measuring, examining or
gauging one or more characteristic of an
entity and compare the results with specified
requirements in order to establish whether
conformity is reached for each characteristic.
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5. EQUIPMENT AND MATERIAL TO BE INSPECTED / TESTED

This Inspection and Test Plan (ITP) contains items of equipment and materials to be
inspected or tested by the manufacturer at their shop and/or subcontractor’s shop and
provides the requirements for the types of inspection or test which is to be witnessed and/or
reviewed by Contractor and OWNER, except manufacturer’s standard and stock products
which the extent of inspection will be reduced from this plan.
6. DEFINITIONS AND ABBREVIATIONS

P : Prepared
Prepared by certain parties due to inspection concern and / or a review related
to documentation and materials.
H : Hold
Witness the operation test / examination where Contractor’s Inspector and / or
OWNER’s Inspector must be notified in advance and must be present during
the specified activity and no test / examination can be proceeded without
attendance of the related representative(s)
W : Witness
Witness the operation test / examination where the Contractor’s Inspector and /
or OWNER’S Inspector must be notified in advance and shall present during
the specified activity.
SW : Spot Witness
Sample check could be performed for Typicall material. Personnel doing the
work shall notify assigned Quality representative when the work is to be
performed so that witnessing activities could take place. Work does not stop if
assigned representative is not present.
R : Review
Review and acceptance of documents and reports (include films of
radiographic testing).
M : Monitoring
Verifying work and testing activities on an on-going basis as deemed necessary.
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7. CIVIL AND STRUCTURAL
No. Item Manufacture Contractor Owner

7.1 Steel Structural Fabrication
1. Pre-inspection meeting (if required) M W R
2. Documents M R R
a. Material Certificates
b. Cutting Plan and Drilling Plan
c. WPS/PQR
d. Welders / welding operators certificate
3. Fabrication M SW R
a. Marking and cutting
b. Fit-up inspection
c. Dimensional check
4. Non-destructive Examination M SW R
a. Visual welding inspection
b. MPI / PTI (if required)
5. Surface preparation and painting M SW R
a. Blasting
b. Wet Film Thickness
c. Dry Film Thickness
6. Final Inspection M W R
a. Marking or tagging
b. Count of components against packing
list
c. Packaging / load out
d. Manufacturer data record
7. Trial Assembly / Pre-assembly (if required) M W R
7.2 PC Piles
2. Documents M R R
a. Mixing Formula
b. Material certificate of Rebar
c. Ultimate Strength Test Report
d. Bending Strength Test Report
3. Final Inspection M SW R
a. Dimensional check
b. Visual inspection
c. MarkingPacking
d. Quantity check
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e. Manufacturer data record
7.3 Stud Bolt for Structural

1. Documents M R R
a. Material certificates
2. Final inspection M SW R
a. Dimensional check
b. Visual check
7.4 Concrete
1. Documents M R R
a. Draft Mix formula
2. Trial Mix Formula M W SW
a. Mixing
b. Slump test
c. Compressive strength test
3. Final Document M R R
a. Mix Formula
b. Slump test report
c. Compressive strength test report
7.5 Anchor Bolt

1. Material certificates; M R R
a. Chemical composition
b. Mechanical composition
2. Dimensional Check M R R
3. Visual check M SW R
4. Final Inspection M R R

8.1 Scrubber Agitator
2. Procedure M R R
a. Fabrication procedure
b. Inspection and Test Plan
c. Shipping and Handling Procedure
d. Installation Procedure
3. Documents M R R
a. Material certificates or equivalent (Resin,
Fiber, Additives and curing agents)
1
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b. Barcol Test Report
c. Material verification records and test results,
batch records, burn tests
4. Shop Inspection M R R
a. Visual inspection
b. Dimensional Check
5. Testing
1 M W R
a. Visual and dimensional check after hydrostatic
test
1
a. Manufacturer Data Record
8.2 Pool Scrubber

1
1. Pre-Inspection Meeting P W W
2. Procedure P R R
a. Fabrication Procedure
b. WPS/PQR
c. Installation Procedure
d. Hydrostatic Test or Leak Test Procedure
e. Painting Procedure
3. Material Certificates
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4. Shell materials certificate P R R
a. Accessories / others
5. 1 Fabrication and test M SW W
a. Edge Preparation Inspection
c. Non-Destructive Examination
d. Hydrostatic Test
e. Painting
6. 1 Rubber lined M SW R
a. First Inspection (Inspection Substrate before
Sandblasting)
- Surface preparation
- Humidity
b. Second Inspection (After Sandblasting)
- Cleanliness and roughness
c. Third Inspection (After Lining and Before
Vulcanization)
- Visual
- Thickness
- Small holes (needle)
d. Fourth Inspection (After Vulcanization)
- Visual Inspection
- Leakage inspection (Pinhole test)
- Hardness test
- Thickness
- Bonding Test
7. Shipping Preparation M R R
a. Cleanliness Check
b. Preservation
c. Packing and Crating
d. Check of Tagging and other Required
Identification for Shipment
e. Painting
8. Manufacturer Data Report P R R
8.3 Rotary Drum

1. Pre-Inspection Meeting P W W
2. Procedure P R R
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b. WPS/PQR
c. Installation procedure
d. Painting Procedure
3. Material certificates P R R
a. Shell
b. Riding ring
c. Girth gear
4. Non-Destructive Examinations P SW SW
a. Visual welding inspection on shell joining
b. Dimensional check
c. Roundness check
d. MT or PT on welded joint
e. RT on butt welded joint
5. Thickness check (for shell) M SW SW
6. Dynamic balancing of rotor M R R
7. Dynamic balancing of coupling M R R
8. Clearance check M R R
9. Appearance and dimensional check (include pre- M R R
assembly or trial assembly)
10.1 Rubber lined M R R
a. Surface preparation
b. Humidity
c. Cleanliness and roughness
d. Visual Inspection
e. Thickness check
f. Leakage inspection (Pinhole test)
g. Final inspection M W W
b. Preservation
e. Painting
h. Manufacturer Data Record P R R
8.4 Storage Tank

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1. Pre-Inspection Meeting P W R
2. Procedure P R R
b. WPS/PQR
d. Hydrostatic Test or Leak Test Procedure
e. Painting Procedure
3. Material Certificates P R R
a. Tank materials
b. Accessories / others
4. Fabrication and test M SW SW
a. Edge Preparation Inspection
c. Radiographic Examination
d. Liquid Penetrant and / or Magnetic Particle
Examination
e. Pneumatic Test of Reinforce Plate
f. Hydrostatic Test
g. Painting
5. Dimensional check and final visual inspection M W W
6. Shipping Preparation M R R
b. Preservation
e. Painting
7. Manufacturer Data Report P R R
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8.5 Air Compressor

1. Pre-Inspection Meeting P W R
2. Material test and certificate P R R
(As per Manufacturer Standard)
3. Non-destructive examination, for the following M R R
items:
a. Casing
b. Rotor
4. Dynamic balancing of rotor M R R
5. Dynamic balancing of coupling M R R
6. 1 Mechanical running test M W W
a. Compressor
b. Vibration Measurement Test
c. Sound Level Test (for reference)
7. Hydrostatic test for Pressure Vessel M R R
8. Appearance and dimensional inspection M R R
9. Local Panel M R R
a. Simulation (Functional) Test
b. Appearance and Dimensional Inspection
10. Skid M R R
NDE for Lifting Lugs After Load Testing
11. Compressor controller M W W
a. Visual and Dimensional Inspection
b. Loop and Continuity Tests
c. Function Test
12. Dryer controller M R R
a. Visual and dimensional inspection
b. Loop and continuity test
c. Function test
14. Manufacturer Data Record P R R
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8.6 Pump
1. Pre-inspection meeting P W R
2. Material certificates M R R
a. Pump
 Pressure Casing
 Impeller(s)
 Piston or Plunger
 Shaft
 Shaft Sleeves
 Case and Impeller Wear Rings (if
applicable)
b. Auxiliary Process Fluid Piping and Pressure
Containing Components.
c. Coupling
 Hub (flange)
 Spacer
3. Non-destructive Examination, for following items: M R R
a. Casing
 MT or PT for Plate Edge
 MT or PT for All Accessible Welds
 MT or PT for Connecting Welds
 Visual Check on Casting
 NDE on Repair Welds
 PT on Cast Iron Repairs
b. Impeller
 Visual Inspection on Casting
 MT or PT on impeller surface
c. Shaft
 MT or PT on shaft if welded
4. Rotor Inspection M R R
a. Run-out Test
b. Dynamic Balancing Test (for each rotating
component and completely assembled rotor)
5. Performance / Running Test (FAT) M W R
a. Performance Test
b. Vibration Measurement
c. Sound Level Test
d. Mechanical Running Test
6. Appearance and dimensional check M R R
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b. Painting report
c. Preservation
d. Packing and Crating
e. Check of Tagging and other Required
8.7 Bucket Elevator
1. Pre-Inspection Meeting (if required) P W R
2. Procedure M R R
b. WPS/PQR
3. Material Certificates M R R
4. Calibration test for all instrumentations P R R
5. Load Cell Test P R R
6. Motor Run Test M R R
7. Pre-assembly (if required) M W R
8. Visual Inspection M R R
9. Dimensional Inspection M R R
8.8 Conveyor
1. Pre-inspection meeting (if required) P W R
2. Procedure P R R
b. WPS/PQR
a. Structural steel
b. Belt
c. Gear
4. Non-destructive Examination, for following items: M R R
a. Visual check on welding joint
b. MT/PT
5. Appearance and dimensional check M R R
6. Function and calibration test for all P R R
instrumentations
7. Pre-assembly check M W R
8. For Tripper Conveyor, trial assembly for its rail M W R
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shall also be conducted along with tripper car
running test
b. Painting report
c. Preservation
d. Packing and Crating
e. Check of Tagging and other Required
8.9 Fan and Blower

2. Procedure P R R
a. Drawing, Design, Calculation Document
b. WPS&PQR
c. Welder Qualification Certificates
d. Fabrication Procedure
e. Installation Procedure
3. Materials P R R
b. Material Identification
c. Visual, Dimension and Marking Control (Fan
Housing, Ducting, Gaskets, Nut and Bolts,
Bearings, Bearing Houses, Shaft, Wheels and
etc.)
4. During Fabrication M R R
a. Components Visual Inspection for damage
b. Components Dimensional Check to Drawing
Requirements
c. Visual Examination of Welded parts
d. Components Confirmation of Satisfactory
NDE
e. Ducting inspection (Welded, Riveted, Rolled)
f. Auxiliary Equipment Inspection and Test I.e.
Silencer, Piping, Lube oil System and etc.
g. Impeller visual and Dimensional Inspection
h. Impeller Confirmation of Satisfactory NDE
5. Factory Acceptance Test M W W
a. Impeller Dynamic Balance Test
b. Impeller overspeed Test
c. Fan/Blower Mechanical Running Test
d. Fan/Blower Performance Test
6. Final Inspection P R R
a. Final Visual and Dimensional Check
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b. Surface Preparation and Painting
c. Check of Name Plate
d. NCR (if any)
e. Review Final Data Report
7. Pre‐Shipment Inspection P R R
a. Preservation and Packing
b. Marking
c. Loading Inspection
d. Shipping Document Control
e. Manufacturer Data Record (MDR)
8.10 Weigh Feeder and Driver

2. Procedure P R R
b. WPS&PQR
3. Materials P R R
c. Visual, Dimension and Marking Control
(Ducting, Nut and Bolts, Bearings, Bearing
Houses, Shaft, Wheels and etc.)
Requirements
NDE
f. Auxiliary Equipment Inspection and Test
5. Factory Acceptance Test M W R
a. Electric motor
b. Weigh feeder test for increased accuracy
c. Speed sensor test
d. Function and calibration test for all
instrumentations
e. Load cell test
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d. NCR (if any)
b. Marking
8.11 Crusher and Driver

2. Procedure P R R
b. WPS&PQR
3. Materials P R R
(Ducting, Gaskets, Nut and Bolts, Bearings,
Bearing Houses, Shaft, Wheels and etc.)
Requirements
NDE
f. Auxiliary Equipment
5. Factory Acceptance Test M W W
a. Mechanical Running Test
b. Performance Test
c. Driver test (motor routine test)
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d. NCR (if any)
b. Marking
8.12 Screen
2. Procedure P R R
b. WPS&PQR
3. Materials P R R
(Decks, Frame, Frame Support, Hopper,
Cover, Bearings and etc.)
a. Components Visual Inspection
Requirements
NDE
5. Factory Acceptance Test P W R
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b. Performance Test
d. NCR (if any)
b. Marking
8.13 Furnace
2. Procedure P R R
b. WPS&PQR
3. Materials P R R
(Burner, Shell, Refractory and Dilution Shell)
Requirements
NDE
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b. Performance Test
d. NCR (if any)
7. Pre‐Shipment Inspection M R R
b. Marking
8.14 Drag Conveyor

2. Procedure P R R
b. WPS&PQR
3. Materials P R R
(Head Pulley, Shaft, Inspection Doors, Casing,
Chain and Structural)
Requirements
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NDE
e. Ducting inspection
5. Pre-Assembly Test and Dimensional Check P R R
6. Motor Routine Test P W R
d. NCR (if any)
b. Marking
8.15 Hopper and Bin

2. Procedure P R R
b. WPS&PQR
3. Materials P R R
a. Material Certificates (Plate and Stiffener)
Requirements
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NDE
5. Final Inspection M W R
d. NCR (if any)
b. Marking
8.16 Bag Filter

2. Procedure P R R
a. DWG, Design, Calculation Document
b. WPS&PQR
3. Materials P R R
(Filter Element, Casing, Nozzle/Flange, Filter
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Frame and Casing, Dust Collector Hopper)
Requirements
NDE
b. Performance Test
d. NCR (if any)
b. Marking
8.17 Sliding Gate

2. Procedure P R R
b. WPS&PQR
3. Materials P R R
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(Casing and Flange)
Requirements
NDE
d. NCR (if any)
b. Marking
8.18 Splitter Gate

2. Procedure P R R
b. WPS & PQR
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3. Materials P R R
(Casing, Splitter and Flange)
Requirements
NDE
d. NCR (if any)
b. Marking
8.19 Bagging Machine

2. Procedure P R R
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b. WPS & PQR
3. Materials P R R
(Structural, Box Local Panel, Hopper, etc.)
Requirements
NDE
b. Performance Test
d. NCR (if any)
b. Marking
8.20 Cyclone
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2. Procedure P R R
b. WPS & PQR
3. Materials P R R
(Shell, Cone, Flange and Support)
Requirements
NDE
5. Hydrostatic Test P W R
d. NCR (if any)
b. Marking
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8.21 Screw Feeder

2. Procedure P R R
b. WPS & PQR
3. Materials P R R
(Casing, Shaft, Screw External Bearing,
Support, Coupling, Nozzle, Bolt, Nut and
Gasket)
Requirements
NDE
b. Performance Test
c. Motor Routine Test
d. NCR (if any)
b. Marking
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9. PIPING

9.1 Pipe
2. Material certificates, including: P R R
b. Mechanical property
3. Inspection P SW R
a. Visual
b. Dimensional
4. Hydrostatic Test P R R
5. Final inspection P R R
a. Dimensional including face finish
b. Visual
c. Facing finish
d. Marking / tagging
e. Protection for shipping
f. Manufacturer's reports
9.2 Valves (Manual Valves)

2. Material certificates, including: P R R
a. Visual (Body, Cap and Bonnet)
b. Dimensional
4. Pressure Test P SW R
a. Valve Body Shell Test
b. Valve Backseat Test
c. Low Pressure closure Test
d. High Pressure closure Test
a. Dimensional including flange face finish
b. Visual
c. Facing finish
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9.3 Flanges
1. Material certificates, including P R R
a. Visual
b. Dimensional
b. Visual
c. Facing finish
9.4 Fittings
a. Visual
b. Dimensional
b. Visual
c. Facing finish
9.5 Bolt and Nut

2. Visual and dimensional control H SW R
(Sampling test is required as per manufacturer's
standard)
3. Stamping, marking and color coding check H SW R
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standard)
4. Final visual inspection, including: H SW R
a. Marking / tagging
b. Protection for shipping
c. Manufacturer's reports
d. Packaging and quantity control
9.6 Gasket
2. Gasket visual and dimensional control H SW R
standard)
3. Gasket marking and color coding check H SW R
4. Final inspection, including: H SW R
a. Marking / tagging
b. Protection for shipping
c. Manufacturer's reports
d. Packaging and quantity control
9.7 Shop Fabrication of Piping

1. Pre-inspection meeting P W R
2. Procedure P R R
a. Fabrication Procedure
b. WPS and PQR
c. Inspection and Testing Procedure (including
Visual Inspection, NDE, Hydrostatic Test,
etc.)
3. Document P R R
a. Welder certificates
b. Material certificates
c. Electrode certificates
4. During fabrication M SW -
a. Edge preparation
b. Fit up
c. Welding parameter
5. After fabrication M SW R
a. Dimensional and visual
b. Non-Destructive Examination (NDE)
6. Pressure Test P W R
a. Hydrostatic test
b. Pneumatic test (if required)
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a. Painting
b. Marking / tagging
c. Protection for shipping
d. Manufacturer's reports
9.8 Insullation Material

2. Visual and dimensional control H SW R
standard)
3. Final inspection, including: H SW R
a. Protection for shipping
b. Manufacturer's reports
c. Packaging and quantity control
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10. INSTRUMENTATION
10.1 Programmable Logic Controller (PLC)

1. Installation Procedures P R R
2. Wiring Diagram P R R
4. Function Test M W W
b. Loading Inspection
c. Manufacturer Data Record
10.2 Closed-Circuit Television (CCTV)

4. Function Test M W -
a. Image quality of Cameras
b. Monitors
c. Digital Recording Systems
10.3 Weigh Bridge

d. Image quality of Cameras
e. Monitors
f. Digital Recording Systems
d. Preservation and Packing
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e. Loading Inspection
f. Manufacturer Data Record
10.4 Weigh Feeder

1. Installation Procedures / Manual Installation P R R
2. Arrangement Drawing and Cross Sectional P R R
(Bearing, Pulley, Belt, Accessories, Local Junction Box,
etc.)
d. Manufacture Name Plate
10.5 Belt Scale

1. Installation Procedures / Manual Installation P R R
2. Arrangement Drawing and Cross Sectional P R R
4. Function Test M W R
10.6 Fire Alarm and Clean Agent System

1. Document P R R
a. Wiring Connection Diagram
b. Block Diagram
c. System Layout
d. Instruction Manual for Operation and Maintenance
e. Specification and Drawings for Installation
(Main Control Panel, Detector, Manual Pull Station, Bell,
Flashing Light, etc.)
b. Painting
d. Manufacturer Data Record
e. Manufacture Name Plate
10.7 Pressure Safety Valve

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1. Document P R R
a. Mill Certificates
b. Hydrostatic Procedure
c. Detail Drawing
3. Inspection and Test M W W
a. Hydrostatic Test
b. Function Test
c. Popping Test
d. Seat Leakage Test
10.8 Control Valve

1. Document P R R
a. Mill Certificates
b. Hydrostatic Procedure
c. Detail Drawing
3. Inspection and Test M W W
a. Hydrostatic Test
b. Function Test
c. Popping Test
d. Seat Leakage Test
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11. ELECTRICAL

11.1 Switchgear
1. Pre-Inspection Meeting (when required) P W R
2. Documents P R R
a. Wiring Diagram
b. Installation Procedure
c. Manual Operation
3. General visual check M W W
a. Dimensional
b. Coating
c. Number and type of devices, terminal boxes,
location and terminal connection details
d. Name plates
e. Wiring
4. Insulation Test M W W
a. Megger test
b. Dielectrical test
5. Functional Test M W W
a. Electrical check
b. Sequence test
c. Protective circuit
d. Main circuit
e. Interlock system
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11.2 Medium Voltage Motor Control Center (MV MCC)

2. Documents P R R
a. Wiring Diagram
c. Manual Operation
a. Dimensional
b. Coating
d. Name plates
e. Wiring
a. Megger test
a. Electrical check
b. Sequence test
d. Main circuit
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e. Interlock system
11.3 Low Voltage Motor Control Center (LV MCC)

2. Documents P R R
a. Wiring Diagram
c. Manual Operation
a. Dimensional
b. Coating
d. Name plates
e. Wiring
a. Megger test
a. Electrical check
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b. Sequence test
d. Main circuit
e. Interlock system
11.4 Battery Charger

2. Documents P R R
a. Wiring Diagram
b. Testing Procedure
d. Manual Operation
3. General visual check M W R
a. Dimensional
b. Coating
d. Name plates
e. Wiring
4. Insulation Test M W R
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a. Megger test
5. Functional Test M W R
a. Electrical check
b. Sequence test
c. Temperature Rise Test
d. Load Duration Test
e. Operational Test
f. Performance Test
11.5 Uninterruptible Power Supply (UPS)

2. Documents P R R
a. Wiring Diagram
d. Manual Operation
a. Dimensional
b. Coating
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d. Name plates
e. Wiring
a. Megger test
a. Interconnection cable check
b. AC input failure test
c. AC input return test
d. Simulation of parallel redundant ups fault
e. Transfer test
f. Regulation test
g. UPS efficiency test
h. Current division in parallel ups
i. Light load test
j. Burn-in test (100 hours) at full load 0.8 pf with
temperature rise measurement
k. Auxiliary equipment and control circuit test
l. Synchronized test
m. Overloaded capability test
n. Short circuit current capability test
o. Short circuit fuse test
p. Restart (manual restart after complete ups shut-
down)
q. Output over voltage
r. Periodic output voltage modulation
s. Harmonic component
t. Ground fault test
u. Audible noise test
11.6 Distribution Board

2. Documents P R R
a. Wiring Diagram
d. Manual Operation
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a. Number and type of devices, terminal boxes,
b. Name plates
c. Wiring
a. Megger test
11.7 Bus Duct

2. Documents P R R
a. Testing Procedure
c. Material certificates
a. Visual and Dimensional Check
a. Bus Duct Insulation Resistance Test
b. Bus Duct Withstand Voltage Test
b. Painting
11.8 Cables
2. Documents P R R
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c. Material Certificates
a. Configuration Inspection for Cable Type,
Number of Conductors, Conductor Size,
Conductor Color Coding, Insulation Type and
size, Fillers, Water Stoppers, Shield, Outer
diameter, Other Specified Elements/Dimensions
and Cable Identification
b. Drum Inspection for Labeling, Sealing, Lagging
Drum quantity and Conformance of quantity
4. Inspection and Testing M W R
a. Power Cable Conductor Resistance Test
b. Power Cable Withstand Voltage Test
c. Power Cable Insulation Resistance Test
d. Power Cable Discharge Test
e. Power Cable Heat Shock
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11.9 Transformer
2. Documents P R R
a. Wiring Diagram
d. Manual Operation
a. Inspection for Outline Dimensions, Interface
Dimensions and Clearances and other Specified
Dimensions
b. Inspection to confirm all Instruments, Terminal
Boxes, Compartments, Control Switches etc. are
Correctly Rated and are Correctly Located, with
Specified Labeling
4. Inspection and Testing M W R
a. Power Transformer Winding Resistance Test
b. Power Transformer Winding Ratios Test
c. Power Transformer Temperature Rise Test ‐
Type Test
d. Power Transformer Load Loss Test (Copper
Loss) ‐ Type Test
e. Power Transformer No Load Loss Test (Iron
Loss) ‐ Type Test
f. Power Transformer Efficiency –Type Test
g. Power Transformer Induced Overvoltage
Withstand Test (Overpotential Test)
h. Power Transformer Dielectric Test
i. Power Transformer Separate Source Voltage
Withstand Test
j. Power Transformer Ancillaries Test
c. Painting
e. Manufacture Name Plate
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11.10 Cable Tray

2. Documents P R R
c. Material certificates
a. Visual and Dimensional Check
a. Insulation Resistance Test
b. Withstand Voltage Test
b. Painting

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PT WIJAYA KARYA (Persero)

INDUSTRIAL PLANT DEPARTMEN T INSPECTION AND TEST

PT WIJAYA KARYA (Persero) T

INDUSTRIAL PLANT DEPARTMEN

PT WIJAYA KARYA (Persero) T

INDUSTRIAL PLANT DEPARTMEN

Comment and Response Sheet

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INDUSTRIAL PLANT DEPARTMEN

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INDUSTRIAL PLANT DEPARTMEN

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INDUSTRIAL PLANT DEPARTMEN

5. EQUIPMENT AND MATERIAL TO BE INSPECTED / TESTED

6. DEFINITIONS AND ABBREVIATIONS

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INDUSTRIAL PLANT DEPARTMEN

7. CIVIL AND STRUCTURAL

No. Item Manufacture Contractor Owner

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INDUSTRIAL PLANT DEPARTMEN

No. Item Manufacture Contractor Owner

7.3 Stud Bolt for Structural

7.5 Anchor Bolt

No. Item Manufacture Contractor Owner

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INDUSTRIAL PLANT DEPARTMEN

No. Item Manufacture Contractor Owner

8.2 Pool Scrubber

PT WIJAYA KARYA (Persero) T

INDUSTRIAL PLANT DEPARTMEN

No. Item Manufacture Contractor Owner

8.3 Rotary Drum

PT WIJAYA KARYA (Persero) T

INDUSTRIAL PLANT DEPARTMEN

No. Item Manufacture Contractor Owner

8.4 Storage Tank

PT WIJAYA KARYA (Persero) T

INDUSTRIAL PLANT DEPARTMEN

No. Item Manufacture Contractor Owner

PT WIJAYA KARYA (Persero) T

INDUSTRIAL PLANT DEPARTMEN

No. Item Manufacture Contractor Owner

8.5 Air Compressor

PT WIJAYA KARYA (Persero) T

INDUSTRIAL PLANT DEPARTMEN

No. Item Manufacture Contractor Owner

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INDUSTRIAL PLANT DEPARTMEN

No. Item Manufacture Contractor Owner

PT WIJAYA KARYA (Persero) T

INDUSTRIAL PLANT DEPARTMEN

No. Item Manufacture Contractor Owner

8.9 Fan and Blower

PT WIJAYA KARYA (Persero) T

INDUSTRIAL PLANT DEPARTMEN

No. Item Manufacture Contractor Owner

8.10 Weigh Feeder and Driver

PT WIJAYA KARYA (Persero) T

INDUSTRIAL PLANT DEPARTMEN

No. Item Manufacture Contractor Owner

8.11 Crusher and Driver

PT WIJAYA KARYA (Persero) T