UMM LULU FIELD DEVELOPMENT PROJECTS PHASE – II

BID NO: E-2591-12

INSPECTION AND TEST PLAN – INSTALLATION OF JACKET AND

TOPSIDE
DOCUMENT NO:
_________________________________

DOCUMENT REVIEW STATUS

1: Approved work may proceed

Approved with Comments Work may Proceed
2:
Subject to Implementation
Rejected Work may not Proceed Revise and
3:
Resubmit Incorporating Comments
4: For Information Only

SWIBER ADMA
Rev
Date Issue Type Originated Checked Approved Approved
No. Date Date Date
By By By By
A 14 Mar 12

© This document is the property of Swiber Offshore Construction Pte. Ltd. No part of this document may be reproduced or transmitted in any form or by any means, or used for any purpose other than that
which it is specifically furnished without the written consent of Swiber Offshore Construction Pte. Ltd.

XX-XXX-00-SWIB-000000_revA_ITP_Jacket_&_Topside.docx
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INSPECTION & TEST PLAN – INSTALLATION OF JACKET AND TOPSIDE
Date 14 Mar 12

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1.0 APPROVAL OF PERSONNEL

1.1 Project Personnel Approval Ensure all proposed personnel are QA/QC Manager Approved Organization Chart Valid Qualification N/A H M R/A
certified and approved by company Project Manager and Contract Document Certificates
including CA.
1.2 Personnel Approval Solely for NDT Ensure all proposed NDT Personnel are QA/QC Manager Project Specification Qualification Certificates N/A H M R/A
Supervisors and RT, UT & MT approved by company. Approved RT, UT and MT (RT, MUT, MPI & PT)
Inspector and Technicians. Procedure
1.3 Construction Personnel Approval Welder Qualification Test QA/QC Manager Project Specification Valid Welder H H W/R/A W/R/A All Qualifications
(Solely for Welders, Blasters and Blaster and Painter Qualification Project Manager Quality Control Procedures Qualification Certificates test witnessed by
Painters) QA/QC Supervisor Contract Documents approved by
Ensure all proposed NDT Personnel are Approved WPS Blaster and Painter company or Third
approved by company. Manufacturer Instructions Certificate Party Inspectors.
2.0 PRE START PREPARATION
2.1 Ensure all specifications regulations Check specifications against reference list Project manager Project Specification List of Reference Codes H H N/A N/A
and codes specified in contract in project specifications (welding) QA/QC Manager AWS D1.1 – 20th Edition 2006
document are available Ensure latest revisions are available
2.2 Ensure all relevant approved Review of contract requirements Project manager Master Document Register MM-YAD-00-SWIB- H H N/A N/A
installation procedures, Quality Plan QA/QC Manager Contract documents 010001
and Inspection and Test Plans are in
place
2.3 Ensure Availability of Company Certified / Approved welding procedure Welding Engineer Approved Welding MM-YAD-00-SWIB- H H M M
Approved Welding Procedure specification Procedure Specification 030005
Specification
3.0 PROCUREMENT
3.1 Purchase of Welding Consumables Prepare Purchase Request upon approval Welding Engineer Project Specification Purchase Order R H N/A N/A
prepare Purchase Order to place the QA/QC Manager AWS D1.1 – 20th Edition 2006
order. AWS A 5.01 - 1993
Verify Data sheets, certificate versus Welding Engineer Project Specification Purchase Order R H/R N/A N/A
client requirements AWS A 5.01 - 1993

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© This document is the property of Swiber Offshore Construction Pte. Ltd. No part of this document may be reproduced or transmitted in any form or by any means, or used for any purpose other than that which it is specifically furnished without the written consent of Swiber Offshore Construction Pte. Ltd.
XX-XXX-00-SWIB-000000_revA_ITP_Jacket_&_Topside.docx
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Rev.: A
INSPECTION & TEST PLAN – INSTALLATION OF JACKET AND TOPSIDE
Date 14 Mar 12

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3.2 Upon Delivery Check delivery order against purchase Store man Purchase order Delivery order R W N/A N/A
order. Warehouse man Electrode Receipt Report
Check batch certificates, test certificates Warehouse man Purchase order Certificates in R H/R R R
and records QC Inspector accordance with
Purchase Order
3.3 Consumable Control Check electrode Identification, Store Keeper Welding Consumable Control Electrodes Baking / D M/R S M
Appropriate Handling and Baking of Welding Foreman Procedure Holding Log
Electrodes etc QA/QC Supervisor
3.4 Storage condition Verify consumable storage and protection Welder Foreman Project Specification Visual Verification H M S S
Store man Welding Consumable Control
Warehouse man Procedure
Manufacturer Data Sheet
3.5 Welding Equipments & Ovens Calibration / Maintenance Chief Electrician Maintenance and Calibration I I/R/D S M
Calibration Reports /
Routine check on expire dates Welding Manager of Equipments Procedure.
Certificates
QA/QC Supervisor
4.0 LOADOUT INSPECTION
Pre-Load out
4.1 Inspection Of Onshore Fabricated Verify against the load out checklist Load out Load Out Check list Approved Inspection H/R M/R R R
Items Prior To Load Out Coordinator Transportation and Release Notes and
Field Engineer Installation Procedure Fabrication Records.
Ensure UT & MT has been carried out QA/QC Inspector Load Out check List Approved Inspection H/R M/R R R
after PWHT for pad eye main plate welds Release Notes and
(where applicable). Fabrication Records.
Review and confirm pile and conductor QA/QC Inspector Load Out check List Approved Drawing H/R M/R R R
make up details of onshore fabrication. Field Engineer Approved Inspection
Release Notes
Verify any punch list raised by onshore Field Engineer Load Out check List Punch List H/R H/R R R
fabricator.

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© This document is the property of Swiber Offshore Construction Pte. Ltd. No part of this document may be reproduced or transmitted in any form or by any means, or used for any purpose other than that which it is specifically furnished without the written consent of Swiber Offshore Construction Pte. Ltd.
XX-XXX-00-SWIB-000000_revA_ITP_Jacket_&_Topside.docx
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Rev.: A
INSPECTION & TEST PLAN – INSTALLATION OF JACKET AND TOPSIDE
Date 14 Mar 12

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4.2 Dimensional Tolerance Verify the actual dimensions are within Field Engineer Project Specification Dimension Control H/R M/R R R
1. Main Piles acceptable tolerances. Approved for Construction Reports
2. Conductors Drawing
3. Jacket
4. Stub Pile
5. Boat Landing
6. Jacket Topside
7. Topside – Post Load Out
8. Installation Aids
9. Miscellaneous Ship Loose
Items
Post-Load out
4.3 Ensure Load Out Arrangement As Per Check Layout Of Jacket, Piles, Topside, Load out Load Out Barge Lay Out Load Out Barge Lay Out H M R M
Approved Lay Out Plan Boat Landing, And Installation Aids Etc As Coordinator Drawing Drawing vs Actual Load
Per Barge Load Out Plan. Field Engineer Out
4.4 Check Jacket Legs For Positive Check for Bulged diaphragms Load Out Installation Procedure Positive Pressure H M R M
Pressure Coordinator Inspection Report.
Field Engineer
4.5 Sea fastening Check General Layout Of All Sea Fastening Load Out Sea Fastening Welding Detail Sea Fastening Welding H M/R R/A R
Coordinator Drawings Detail Drawing
Field Engineer NDT Report (Sea
Fastening welding)
4.6 Ship Loose Items Review Quantities of Ship Lose Items. Load Out Load Out Barge Lay Out Inspection Report I/D M R/A R
Check Lashing / Tie-down of Ship Lose Coordinator Drawing
Items. Field Engineer Lashing / Tie-down details
5.0 JACKET INSTALLATION
5.1 Pre installation survey Carry out Pre-installation Survey to ROV Operator Approved drawings ROV reports H/R M R/A H/R/A
Identify no possible interferences, debris Field Engineer
or undulation in the seabed.

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© This document is the property of Swiber Offshore Construction Pte. Ltd. No part of this document may be reproduced or transmitted in any form or by any means, or used for any purpose other than that which it is specifically furnished without the written consent of Swiber Offshore Construction Pte. Ltd.
XX-XXX-00-SWIB-000000_revA_ITP_Jacket_&_Topside.docx
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Rev.: A
INSPECTION & TEST PLAN – INSTALLATION OF JACKET AND TOPSIDE
Date 14 Mar 12

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5.2 Barge Anchoring Ensure anchors deployed in approved Barge Anchor handling procedure Approved Anchor H/M N/A M M
/correct location. Superintendent Patterns
Ensure barge positioned at correct Field Engineer Survey Records
location for lifting process.
5.3 Jacket Lifting Ensure all lifting slings are pre rigged Field Engineer Installation Procedure Approved Installation H/R M R/A R/A
onshore and verify the all pre-rigged Barge Rigging Inspection Procedure
slings are as per lifting arrangement Superintendent Certificates. Rigging Certificates.
drawing. Crane operator
5.4 Jacket Leveling Ensure Jacket Installation tolerances are Surveyors Installation Procedure Survey Reports H/R M R/A R/A
met throughout the installation operation Field Engineer
1. Survey Re-leveling
2. During Positioning
3. Prior to Pile Driving
4. During Driving Operations
5. Upon Completion of pile
installation
6. After weld completion
between piles and jacket
5.5 Pile Installation activity Verify and record Field Engineer Project Specification Records of blow counts, H/D/R M R/A R/A
1. Blow counts Pile Monitoring Pile dive-ability study targeted penetration
2. Targeted penetration Personnel Installation Procedure. and sequences
3. Pile sequence Structural drawings.
4. Pile Monitoring
5.6 Alignment And Handling Ensure long seam orientations of Fitter Project Specification Pile driving records I H/I/D R/A R/A
top/bottom pile section are offset at 180ᵒ Welder Foreman Installation Procedure. Pile monitoring records
at each pile splice. QA/QC Supervisor
Ensure stabbing guides removal and Fitter Project Specification MPI Report I H/I/D R/A R/A
ground flush the outer surface of the piles Welder Foreman Installation Procedure.
and perform 100% MPI. QA/QC Supervisor

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© This document is the property of Swiber Offshore Construction Pte. Ltd. No part of this document may be reproduced or transmitted in any form or by any means, or used for any purpose other than that which it is specifically furnished without the written consent of Swiber Offshore Construction Pte. Ltd.
XX-XXX-00-SWIB-000000_revA_ITP_Jacket_&_Topside.docx
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Rev.: A
INSPECTION & TEST PLAN – INSTALLATION OF JACKET AND TOPSIDE
Date 14 Mar 12

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5.7 Jacket Miscellaneous Works 1. Crown shim Plate Installation Field Engineer Installation Procedure. Weld History Sheet I H/I/D R/A R/A
2. Pile Cut-off Fitter
3. Stub Pile Installation Welder Foreman
4. Stair Way QA/QC Supervisor
5. Riser Guard
6. Boat Landing Structures
5.8 Post Installation Survey Verify the jacket is intact and no debris Surveyors Installation Procedure Elevation and Level H/R M S S/R
has been left in the vicinity of jacket area. Field Engineer survey reports
6.0 JACKET TO STUB PILE CONNECTION
6.1 Jacket to stub pile connection Verify pile position in the jacket leg. Field Engineer Installation procedure. General inspection H H/R S S/R
Barge Foreman Structural drawings reports
QA/QC Supervisor
Ensure longitudinal weld seams inside of Fitter Installation procedure. Daily progress report I M S S/R
jacket legs have been ground off for the Welder Foreman Structural drawings
wedge placement. QA/QC Supervisor
7.0 DECK / MODULE / OTHER FRAMES INSTALLATION
7.1 Installation activity Measure Stub pile (Transition pieces) Field Engineer Installation procedure. Dimension Reports H H S S/R
dimension match with deck leg distances. Approved Structural
Drawings
Ensure bevel surface free from damage. Welder Foreman Weld History Sheet H H R/A R/A
Ensure weld areas cleaned QA/QC Inspector
8.0 BOAT LANDINGS, STAIRWAYS AND RISER GUARD INSTALLATION
8.1 Boat landings, Stairway and Riser Ensure boat landings installed per Field Engineer Installation procedure. General inspection H H S S/R
guards installation approved drawing. Welding Foreman Approved Boat Landing reports
QA/QC Supervisor Installation Drawings Daily Progress Report
Ensure bumper stopper removed and
grind smooth and also painted
Ensure Riser Guards are installed as per
drawings

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© This document is the property of Swiber Offshore Construction Pte. Ltd. No part of this document may be reproduced or transmitted in any form or by any means, or used for any purpose other than that which it is specifically furnished without the written consent of Swiber Offshore Construction Pte. Ltd.
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INSPECTION & TEST PLAN – INSTALLATION OF JACKET AND TOPSIDE
Date 14 Mar 12

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9.0 WELDING [PILES / CONDUCTORS – JACKET TO STUB PILE, STUB PILE TO DECK, BOAT LANDINGS, & MISCELLANEOUS ITEMS
9.1 Pile Cut off and End Preparation Visual Check 100% Fitter Approved Structural I M S S
Welder Foreman Drawings
QA/QC Inspector Welding Procedure Spec.
9.2 Fit-up & Alignment Ensure Fitter Project Specification Structural Drawings I H/D S S
1. Long Seam Orientation (refer Welder Approved WPS Weld History Sheet
5.6) Welder Foreman AWS D1.1 2006
2. Check Bevel Preparation and QA/QC Inspector
cleanliness
3. Alignment and tack welding.
9.3 Welding Process Visual on root, filling & ensure use of Welders Project Specification Weld History Sheet I M/D S S
correct WPS & electrodes. Monitor Welder Foreman Approved WPS Electrode Baking /
process parameters. QA/QC Inspector AWS D1.1 2006 Holding Log
9.4 Welding Completion Final visual inspection of weld cap and Welders Project Specification Weld History Sheet I H/D R R
appearance & NDT Welder Foreman Approved WPS
QA/QC Inspector AWS D1.1 2006
9.5 Weld Repairs Visual inspection and NDT as per original Welders Project Specification Weld History Sheet I H/D R R
weld Welder Foreman Approved WPS
QA/QC Inspector AWS D1.1 2006
9.6 Welder Performance Tabulate & Evaluate Welders QA/QC Supervisor Project Specification Welder Performance M D/R R R
Performance AWS D1.1 2006 Record
9.7 Identify / Initiate Corrective Action Review inspection reports for actual / All Nonconformance Control Non Conformance / I/D I/D R R
potential product non conformance Procedure Corrective Action Report
10.0 NDT
10.1 Calibration of NDT Equipments Verify the calibration status of the NDT NDT Supervisor Calibration procedures / NDT Calibration Certificates N/A H M M
equipments (MUT & MPI) Multi Discipline Procedures.
Technician
10.2 Examine the weld after completion Carry out testing and Interpret test results Multi Discipline Approved UT Procedure UT Reports N/A H/D S/R S/R
using Ultrasonic and Magnetic Technician Approved MT Procedure MT reports
Particle Testing.

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© This document is the property of Swiber Offshore Construction Pte. Ltd. No part of this document may be reproduced or transmitted in any form or by any means, or used for any purpose other than that which it is specifically furnished without the written consent of Swiber Offshore Construction Pte. Ltd.
XX-XXX-00-SWIB-000000_revA_ITP_Jacket_&_Topside.docx
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Rev.: A
INSPECTION & TEST PLAN – INSTALLATION OF JACKET AND TOPSIDE
Date 14 Mar 12

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11.0 BLASTING AND PAINTING

11.1 Painting Material Compliance Ensure Painting System loaded is in Field Engineer Approved Painting Painting / Coating H/R R M M
accordance with approved painting Blaster & Painter Specification Inspection Report
specification. Blasting / Painting Project Specification
Supervisor
Painting Inspector
11.2 Weather Check Check weather conditions. Blaster & Painter Approved Painting Daily Ambient I H/R S W
Blasting / Painting Specification Conditions form
Supervisor Project Specification
Painting Inspector
11.3 Surface Preparation Grit Blasting Check blast medium, ambient conditions, Blaster / Painter Approved Painting Painting / Coating I/D H/I/D/ S S/R
Visual inspection: Blaster / Painter Specification Inspection Reports R
1. Check for surface defects Supervisor Project Specification
2. Standard of cleanliness Painting Inspector
3. Surface profile.
11.4 Application of 1st coat and Check ambient conditions WFT,DFT, Painter Approved Painting Painting / Coating H/D H/I/D/ S S/R
succeeding coats painting system, record batch no, visual Painter Supervisor Specification Inspection Reports R
inspection Painting Inspector Project Specification
Blaster & Painter Approved Painting Painting / Coating I H S R
Check final DFT and ensure no coating
Blasting / Painting Specification Inspection Report
defect of primer, intermediate and final
Supervisor Project Specification
coating layer.
Painting Inspector
12.0 PUNCHLIST
12.1 Punch list preparation for the Prepare punch list of outstanding items Contractor Contract Document Punch List I/D/R I/D/R S S/R
installation activity Company
Clear Punch list items

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XX-XXX-00-SWIB-000000_revA_ITP_Jacket_&_Topside.docx
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Rev.: A
INSPECTION & TEST PLAN – INSTALLATION OF JACKET AND TOPSIDE
Date 14 Mar 12

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13.0 HANDOVER AND AS-BUILT

13.1 Project Completion Issuance of Provisional Completion Field Engineer Contract Document Provisional Completion H/D R R/A R/A
Certificate Installation Installation Procedure Certificate
Manager
13.2 As-Built mark-up information and Mark up design drawings Field Engineer Contract Documents Marked up “Red Line” I/D H/D/R H/R H/R
records “As-Built” Drawings
13.3 Construction Quality Record Book Compile Quality Record Book / Final Document Control Contract Document Quality Record Book I H/D/R H H/R
Completion Dossier Including but not Coordinator
limited to: Snr. Project
Engineer
Construction Quality Inspection records Project Manager
Installation Records QAQC Manager
Survey Reports
ROV & Diving Record Sheets
As built Drawings
Company authorized provisional
acceptance certificate.
NCR & CAR’s
Installation Procedures
(Etc as applicable)

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© This document is the property of Swiber Offshore Construction Pte. Ltd. No part of this document may be reproduced or transmitted in any form or by any means, or used for any purpose other than that which it is specifically furnished without the written consent of Swiber Offshore Construction Pte. Ltd.
XX-XXX-00-SWIB-000000_revA_ITP_Jacket_&_Topside.docx