SAFETY MANAGEMENT SYSTEM

JOB SAFETY ANALYSIS

New

Revise
EQUIPMENT: Department: Date :
June / 01/2017 to July. /31/2018
Welding Machine, Grinding Machine,
Drilling Machine, Air Compressor &
Jack Hammer, Boom Truck, Dump Division/Unit :
Truck, Compactor, Concrete Vibrator, JSA#: 1
Rebar Cutter.
Description of Activity: Replace Return Sludge Pump G3 At north Building, STP, Al-Hasa. & Replace Scum Pump, G-5 At
North Building, STP, Al-Hasa.
Prepared by: Reviewed by: Approved by:(Unit Foreman)
Name: Georgy Abraham Name: Dharmaveer BV ID# :
ID# : 8175033. Date :05-22-2018 Date:
References: Saudi Aramco Hand book, Construction Safety Manual and Engineering standard.

Personal Protective Equipment: Safety shoes, Hard Hat, Gloves, Safety Glass, Dust Mask etc.
Location / Specific Hazards Classification Contractor’s Recommended Actions
No.
Area Identified. (A/B/C) (Proposed actions to the Specific Hazards Identified)
Obtain Work Permit.
ISOLATION Electric power source shall be isolated and
(Electrical & Lock-out/Tagged in accordance with the G.I
6.012.
Mechanical)
Apply lock-out and Tag out procedure as
per the GI 6.012 and to ensure that
equipment De-Energize, disconnect and
isolate from all power & utilities before
Electric shock perform work activities on any powered
Work equipment to prevent the accidental contact.
01 C/B
Site Only qualified/certified electrician shall
perform the work.
Wear all proper PPE as needed.
Provide insulated rubber floor mat.
Ensure the equipment/ tools are properly
grounded.
Provide fire extinguisher.
Appoint a fire watch.
Proper housekeeping should be done.
 Wear all proper PPE like Hard Hat, Gloves,
safety Shoe etc. as needed.
Use proper and good condition/ good
Pinch points C quality tools, equipments and materials.
The involved employees should be trained &
certified.
Implement good housekeeping throughout the
work .
Slip, Trip & Do not throw the tools/ materials. Keep it in a
C
Fall proper place. Don’t let the materials
scattered.
Use proper PPEs like hard hat, hand gloves,
goggles, Safety Shoes etc.
DEMOLITION
Place and maintain warning labels nearby pinch
(Mechanical). point’s hazards.
Do not operate any hand tool equipment or
(Demolition of Existing
machinery without required guards or
piping and accessories) C shields.
Cover sharp edges or sharp point by cloth or
other safety materials. Capping and Maintain
Pinch points. the sharp edges or sharp points tools separately
Job site Before/After use.
02
area Do the house keeping though out the work and
segregate the materials.
Slip / Trip. Implement good housekeeping by sorting out /
segregating and arrange all materials properly.
C Install proper barricades and warning signs
around the material loading area.
Do not block the aisles.
C Use hearing protection like ear plug/ ear
muff.
Noise
Prepare a good work schedule and take
adequate rest.
DEMOLITION
(Civil). Use proper PPEs like dust mask etc.
Provide proper ventilation.
(Foundation repair C Provide proper ventilation.
works – Chipping) Pour/ Spray little water to avoid flying of
dust (Be careful any power cable is there).
Dust
Job site
03
area Use proper PPEs like hard hat, hand gloves,
goggles, Safety Shoes etc.
Place and maintain warning labels nearby pinch
point’s hazards.
Pinch points. C
Do not operate any hand tool equipment or
machinery without required guards or
shields.
Cover sharp edges or sharp point by cloth or
 other safety materials. Capping and Maintain
the sharp edges or sharp points tools separately
Before/After use.
Do the house keeping though out the work and
segregate the materials.
Implement good housekeeping by sorting out /
segregating and arrange all materials properly.
Slip / Trip. C Install proper barricades and warning signs
around the material loading area.
Do not block the aisles.
Use hearing protection like ear plug/ ear
muff.
Noise C
Prepare a good work schedule and take
adequate rest.
Change the person alternately every 25
minutes.
Vibration C
Ensure the machine is well maintained to
avoid excessive vibration.
Use cable detectors (scan tools / equipments).
Use of manual / hand digging to expose the
underground utilities with the aid of Cable
Detector to locate the exact location of the
Damage of buried utilities.
underground C
Unnecessary personnel are prohibited from
utilities.
entering the work area.
A competent person on site whenever
employees are working.
Ensure proper communication.
Obtain Work Permit.
DEMOLITION
Only qualified/certified electrician /
(Electrical). technician shall perform the work.
(Demolition of Existing Providing safe suitable and good condition
electrical cables and electrical equipment, for example not using
conduits) leads and tools in damp or wet conditions unless
Job site they are specially designed for those conditions.
04 C
area Carrying out preventative maintenance on
electrical equipment and regular inspection
should be done prior to start work.
Electric shock Wear all proper PPE as needed.
Provide insulated rubber floor mat.
Power tools / Equipment are properly grounded.
Use GFCI extension code.
 Make sure the work permit is ready and
OVERHEAD available at site.
LIFTING Conduct tool box talk prior to start the work.
EQUIPMENT. Only qualified / experienced technicians shall
perform the work.
Use proper PPEs.
Check all controls are functioning correctly
before proceeding the work.
Do not exceed safe working load.
Do a pre-job safety plan, and should have good
planning.
Recognize the areas coming in to contact with a
power source during operation.
Crane operator should be clearly notified of all
potential danger zones to avoid contact with
nearby or underground energized power lines
Equipment or while moving materials.
C/B
control failure. Operator should maintain a safe speed when
Electrical operating near power source.
Select qualified and trained Operators and
workers to do the work.
Check all electrical connections, cables and
switches / remotes is safe to work or not.
Job site
05 Housekeeping should be done throughout the
area.
work.
Qualified / trained operator should operate the
crane.
Operator should check the weight of a load and
capacity of crane.
Operator must be well trained and have a clear
understanding of load dynamics, lifting
Overloading and capacities at various configurations and the
C
Structural failure. conditions under which such lifting capacities
are valid.
Oftentimes operators mistakenly believe
they are able to rely on their instinct or
experience to determine whether a load is too
heavy. So follow the safety procedure to avoid
accidents / incidents
Secure the materials properly while lifting
otherwise the object can slip out, tip and
eventually crash to the ground below.
Inspect the equipment to avoid mechanical
Materials Falling. C
failure, it can also cause machinery to
malfunction unexpectedly and drop heavy load.
Employees working around overhead cranes
should always wear proper head, foot, hand
 and eye protection.
The crane operator and any workers below
should be aware of his surroundings and viewer
walk under a lift.
Operator must always lower a load to the
ground before leaving the lift or during the idle
times.
Moving crane too quickly and jerking the hoist
when its bearing a heavy load can be hazardous
to the crane operator and workers nearby.
Changing or reversing direction should be done
slowly and carefully.
Reversing direction can cause heavy loads to
spill and swinging the load is very risky.
When mechanical problems do arise,
operators should use the lockout-tag out
procedure to prevent accidental startup or
movement of the crane until the problem has
been repaired.
Working area should be barricade and
provide warning signs.
Don’t let unauthorized people to enter the
working area.
Do the housekeeping throughout the work.
Ensure work area is clean and access and egress
Impact / allow room to avoid trapping and slipping
Crushing/ C situations.
Pinch point. Do not scattered the tools and materials, keep
it in a proper place or tool boxes.
Use proper PPEs.

Emergency procedures should be take place

Unexpected while load movement.
movement. C/B
Position slings correctly and check load
balance, lower and re-sling if not balanced.
Ensure all materials are stacked in a stable
Incorrect Stacking C condition and packers are suitable and in good
condition.
Only qualified person to sling the load.
Slinging Use correct slings for load.
C
Taking into account color code, load weight and
sling angles.
Pedestrian / Be aware of other operators / pedestrians.
Employee C Do not allow anyone to walk under loads.
interface Exclude everyone from the work area.
 Do not lift any loads if you cannot see others in
Obstructed view. the vicinity, ask for a competent person to give
C
you clear verbal and physical instructions.
Do not travel with the load blocking the view.
Those who operate machines should be
Operating personnel
professionally qualified and trained.
haven’t received C
Operate machines under the supervision of
professional training.
skillful technician.
Equip handrail as per required standard.
Operate with safe belts.
Working aloft Put the hook on the ground instead of lifting
C
load with hook when needs facility
maintenance.

Operating at
night/ insufficient Increase illumination
illumination at C Forbid to operate when illumination is
site. insufficient.

Equip air-conditioner or fan.

High temperature Limit working duration.
at site. C
Provide beverage or medicine to relieve
summer heat.

NEW WORKS

(Civil)

(Foundation repair 
works) 

(Modification of

existing foundation - Use proper PPEs.
C Place and maintain warning labels nearby pinch
Concreting, Anchor
points hazards.
06
Job site bolt and grouting, Use proper and good condition/ good quality
area. tools, equipments and materials.
Painting / Coating)
Pinch points
Implement good housekeeping.
Slip, Trip & Use proper PPEs like Hand Gloves, Hard
Fall C Hats, Safety Glass.
Do not throw the tools/ materials. Keep it in a
proper place. Don’t let the materials scattered.
Provide proper ventilation.
Dust C Use proper dust mask.
Pour/ spray water to avoid flying of dust.
 Conduct regular safety talk prior to start
work.
Only certified/ experienced welder to do the
work.
Wear PPE and appropriate clothing while
welding.
Where possible provide rubber insulating
matting.
Electrocution Check the electrical cords prior to use.
C
Avoid welding in wet areas or welding in wet or
damp clothing
Ensure equipment is regularly serviced,
tested and tagged.
Machine should be properly grounded.
Keep the fire extinguishers & fire hoses in
working condition.
Appoint trained fire watch as standby.

Fumes (During
the time of Provide proper ventilation and stand by man to
welding / cutting monitor the work.
C
works and other Use proper PPEs like mask, respiratory
related works) protection if needed.

Use proper PPEs like welding helmet,

Flying of chips hand shield, or goggles etc.
while welding Protect your eyes from welding light by
C
or cutting. wearing a welder's helmet fitted with a filter
shade that is suitable for the type of welding you
are doing.
Use proper PPEs like Ear muffs/ ear plugs, Use
Ears - hearing C fire resistant ear plugs where sparks or splatter
may enter the ear.
Ensure the cutting torch, hoses & gas
Defective cylinders are free from defect.
Tools C
Provide label on the defected tools “Under
Repair / Not in USE”.
Use proper PPEs like, long sleeved coverall &
Heat & Burn apron.
C
Use leather hand gloves.
Keep First Aid Kit at site.
Use proper PPEs like hard hat, hand gloves,
NEW WORKS goggles, Safety Shoes etc.
Place and maintain warning labels nearby pinch
Job site (Mechanical)
07 C point’s hazards.
area
(Installation of new Do not operate any hand tool equipment or
machinery without required guards or
piping and accessories) shields.
 Cover sharp edges or sharp point by cloth or
other safety materials. Capping and Maintain
the sharp edges or sharp points tools separately
Pinch points. Before/After use.
Do the house keeping though out the work and
segregate the materials.
Implement good housekeeping by sorting out /
segregating and arrange all materials properly.
Slip / Trip. C Install proper barricades and warning signs
around the material loading area.
Do not block the aisles.
Use hearing protection like ear plug/ ear
Noise muff.
C
Prepare a good work schedule and take
adequate rest.
Obtain Work Permit.
NEW WORKS Only qualified/certified electrician /
technician shall perform the work.
(Electrical) Providing safe suitable and good condition
(Installation of new electrical equipment, for example not using
leads and tools in damp or wet conditions unless
electrical cables and they are specially designed for those conditions.
Job site conduits) Don’t use fried cables.
08 C
area Carrying out preventative maintenance on
electrical equipment and regular inspection
should be done prior to start work.
Electric shock
Wear all proper PPE as needed.
Provide insulated rubber floor mat.
Power tools / Equipment are properly
grounded.
Use GFCI extension code.
Obtain work permit before start the work.
Take toolbox talk before start work.
SCAFFOLD
Warning signs and barriers shall be used to keep
ERECTION / unnecessary personnel away from the base of
the scaffold.
DISMANTILING
Use personal protective equipment on and
below scaffolds; on work platforms enforce the
use of full body harness with shock absorbing
Job site lanyard, hook it tied to rigid structure (Life line)
09 C
area Slip / Trip. and hard hat with chin straps.
Scaffolds and work platforms shall be
erected in strict accordance with the
requirements of the Saudi Aramco
Construction Safety Manual and the Scaffold
Safety Handbook.
On all scaffolds, there must be provision for
guard rails, toe boards, ladders, diagonal
scaffold bracing (horizontal as well as vertical),
 use of support members and accessories which
are appropriate in strength to carry imposed
loads, and use of approved scaffold boards for
platforms.

Make sure the work permit is available at

site.
Take toolbox talk before start work.
Check the green tag is provided with the
scaffolding with valid inspection date.
Use Fall Protection Full-body Harness with
lanyard. Full body harness must be tied to rigid
Mishandling of structure (Life line) all the time while working
materials. on the scaffolding.
Falling of tools, Take special attention while working near cable
materials / trays, process water pipelines, motor, and
C
workers. electric panels. Do not contact the scaffold
Slip, crash, component with them.
stampede. Do not carry any tools or material while
climbing to the scaffolding.
Use pulley and rope to pick the tools or
materials. Use proper tool bag to carry tools
while working.
Provide good housekeeping on the working
platform and surrounding throughout the work.
Provide barricades and warning signs to
avoid unauthorized personnel entry.
Enclose with toe-boards for scaffolding provide
Objects falling wire mesh screen if required
from high work Secure loose objects at high level
places (from (nuts/bolts/tools/materials)
platform of C Good housekeeping on all platforms
scaffolding, roof Daily supervisor inspection
work, elevated On the spot corrective action where infractions
platforms, etc.). are found.

 Pay more attention while dismantling.
Foreman / Supervisor should available and
monitor the work area.
Use Fall Protection Full-body Harness with
lanyard. Full body harness must be tied to rigid
Dismantling of structure (Life line) all the time while working
scaffolding. C
on the scaffolding.
Keep site area clear of debris and materials.
Warning signs and barriers shall be used to keep
unnecessary personnel away from the base of
the scaffold.
Use proper tool bag to carry tools.
 Make sure the PTWC is ready from the
concerned authority
LIFTING
Make sure the valid work permit is available at
ACTIVITIES site.
Conduct safety talk prior to start the work.
Crane operator and rigger should have Saudi
Aramco valid certificate.
Ensure the area is free from obstacles
for operations.
Check the ground is properly compacted.
Confirm the stability of the boom truck at work
Collapse of the
site.
crane & Load
Ensure that the load is secured for safe lifting
Operate the crane safely and slowly follow the
safety rules and regulations.
C The operator should have a good
communication with rigger.
Never operate or try to lift the crane in the
absence of SA approved rigger.
Ensure pre-use inspection has been completed
on crane prior to use lift.
Make sure that crane’s out riggers with pads are
Absence of fully extended prior to extend the boom.
outrigger pads. Out rigger mats shall be used under all crane
10 Job site outrigger float pads during crane lifts. Out
area rigger mats shall be designed to support the total
Defective slings weight of the crane and load to be lifted.
/ chains / Check the slings / chains / shackles carefully
shackles. and do not use any damaged items.
Expired / no Ensure proper rigging selection, sufficient
inspection tags strength and size.
of Crane. A valid SA third party approved certificate and
ARAMCO inspection sticker shall be displayed
on crane’s wind shield.
No employee shall stay under the suspended
load.
Use proper PPE’s.
Over Head Verify Location of all power lines; if lines
Hazard. cannot shut down maintain a minimum of 10
Power line C/B feet clearance from equipment.
Hazard Maintain a spotter with no other duties then
watching for interference, if power lines are
within swing radios.
Never work or walk under loads.
Never Place your hand under a load.
Don’t place any part of your body in a pinch
Pinch Point and point with a load.
Obstruction Keep hands clear off wire rope and rigging.
Crane lift areas shall be barricaded and secured.
Only authorized personnel shall be permitted to
 go inside the barricaded area. Warning signs
Un-authorized shall be placed at the barricaded perimeters.
entry. The Swing Radius of Crane shall be barricaded
with warning signboard.
No lifting job to be performed when poor of
visibility or during night time.
All crane incidents shall be reported
immediately to Loss Prevention.
Safety Engineer/Officer shall be present during
the lifting operation.
Review load chart and ensure lift within
capacity of crane.
Do not leave the crane while running
condition.
Dropped loads, Do not use cell phone while operating
rigging Failure. equipment.
Use acceptable rigging practices.
Tag lines shall be used to control suspended
loads, unless their use may cause a greater
hazard. Tag lines shall not be tied around the
hand/wrist. They shall be fully gripped by all
fingers.
Lifting job shall be Stop or suspended when the
High Wind wind speed is reached of 20 mph (32 kph) and
Speed. over.
All cranes shall be leveled in accordance with
manufacture’s specifications and shall be
located on a properly compacted foundation
prior to performing any lift. All cranes shall be
provided with a fixed bull’s-eye level and/or a
carpenter’s level to verify the crane is level.

Obtain Work Permit.

TESTING AND Only qualified/certified technicians shall
COMMISSIONING perform the work.
Wear all proper PPE as needed.
Electric shock Provide insulated rubber floor mat.
Ensure the equipment/ tools are properly
grounded.
Provide fire extinguisher. Appoint a fire watch.
11 Job site Proper housekeeping should be done.
C/B
area Providing safe suitable and good condition tools
/ equipment.
Don’t use fried cables.
Carrying out preventative maintenance on
electrical equipment and regular inspection
should be done prior to start work.
Power tools / Equipment are properly
grounded.
Use GFCI extension code.
 
Wear all proper PPE like Hard Hat, Gloves,
safety Shoe etc. as needed.
Use proper and good condition/ good
Pinch points C
quality tools, equipments and materials.
The involved employees should be trained &
certified.


Implement good housekeeping throughout the
Slip, Trip & work .
C
Fall Do not throw the tools/ materials. Keep it in a
proper place. Don’t let the materials scattered.


ALL TEAM MEMBERS SIGN IN AGREEMENT

1. Unit Foremen, ______________

2. Unit Supervisor, ______________

3. Unit Trainer, ______________

4. Unit QC, ______________

5. Employee Name : ______________