SAE REEV

Student Competition

ECO-SYSTEM PART DETAILS

16May’19
SKIN
STRATEGY: Students to purchase from specified Supplier
IMAGE ONLY FOR REFERENCE
SPECIFICATION:
• Mandatory – As per SAE provided CAD

• Recommendations – None

• Restrictions – None

• Painting – Open for Students creativity

CONTACT DETAILS: Mr. Lobo: 98459 52239, Email: shanelobo@gmail.com

LEAD TIME: 10 weeks for Primer Coated

APPROX. COST: INR 80,000/- including Tax (Revised on 23Jan) & 80% adv payment 3D

Students can utilize facility to witness manufacturing on request basis

SAE Provided
Students to manage shipment of part from supplier location

Delivery on First-come-First Delivery

PACKAGE SIZE: 44 Kg

WARRANTY: NA
Motor
STRATEGY: Students to purchase from specified Supplier
IMAGE ONLY FOR REFERENCE
SPECIFICATION:

• Mandatory – Motor controller required to control Motor speed and Torque

• Recommendations – Motor Controller shall have CAN capabilities for diagnostics

support by MCM

• Restrictions – None

CONTACT DETAILS: ASM Tech., Mr. S Seshadri: 96868 95914, seshadri.s@asmltd.com

- 119R PMDC machine (Motor)
LEAD TIME: 1 Month (For SAIETTA)

APPROX. COST: INR 49,500 + 18% GST per part (No Custom duty)
3D
PACKAGE SIZE: ø205 mm x 190 mm (Shaft: ø19 mm, Extn: 40mm) (~11 Kg)
Use Package
WARRANTY: 1 Year Size
OPEN ISSUES: None
Generator
STRATEGY: Students to purchase from specified Supplier
IMAGE ONLY FOR REFERENCE
SPECIFICATION:

• Mandatory – Battery charging current and voltage to be controlled within max

allowed limits

• Recommendations – None

• Restrictions - None

CONTACT DETAILS: ASM Tech., Mr. S Seshadri: 96868 95914, seshadri.s@asmltd.com

- 119R PMDC machine (Generator)

LEAD TIME: 1 Month (For SAIETTA)

3D
APPROX. COST: INR 49,500 + 18% GST per part (No Custom duty)
Use Package
PACKAGE SIZE: ø205 mm x 190 mm (Shaft: ø19 mm, Extn: 40mm) (~11 Kg)
Size
WARRANTY: 1 Year

OPEN ISSUES: None

Stepper Motor
STRATEGY: Students can purchase from ANY Supplier IMAGE ONLY FOR REFERENCE
SPECIFICATION:

• Mandatory – CAN/PWM based stepper motor

• Recommendations – None

• Restrictions – None

CONTACT DETAILS: None

LEAD TIME: NA

APPROX. COST: <5000INR

PACKAGE SIZE: NA
3D
WARRANTY: None

OPEN ISSUES: None Use Package

Size
BATTERY + BMS
STRATEGY: Students to purchase from specified Supplier IMAGE ONLY FOR REFERENCE

SPECIFICATION:
• Mandatory – LiFePO4 >100 Ah, 48Volts, Single Pack

• Recommendations – Use same package size

• Restrictions – BMS with CAN protocol

CONTACT DETAILS: xxxxx (Mr. xxxxx)

LEAD TIME: 10 Weeks

APPROX. COST: ~INR 1.2 or 2.2 Lac (incl. BMS, incl. tax & transportation)

PACKAGE SIZE: 1000 mm x 315 mm x 120 mm (~42Kg) 3D

WARRANTY: Agreed by Supplier for 2 years (@ Bangalore & Delhi Only)
Use Package
Size

Cost efficient supplier in discussion – HOLD ON

ENGINE
STRATEGY: Students can purchase from ANY Supplier
IMAGE ONLY FOR REFERENCE
SPECIFICATION:
• Mandatory – Engine RPM control to maintain generator voltage within battery
Specification, Requires Stepper motor for Throttle valve operation and to
communicate with MCM (MCM needs mandatory communication of stepper motor)

• Recommendations – None

• Restrictions – MCM communication uses Speed & Temperature Sensor

CONTACT DETAILS: Mr. xxxx. TBD, (For TVS Engine – 110/125/160 cc)

LEAD TIME: 1 Month

3D
APPROX. COST: INR 20,000 (incl Tax) (For TVS Engine) ç Tentative cost

PACKAGE SIZE: 400 mm x 330 mm x 425 mm (28.5 Kg For TVS 160) Use Package
Size
WARRANTY: NA

OPEN ISSUES: None

Cost negotiations in progress - HOLD ON

MCM
IMAGE ONLY FOR REFERENCE
STRATEGY: SAE to provide to students

SPECIFICATION: As per attachment shared with students

• Mandatory: None

LEAD TIME: Not Applicable

COST: Not Applicable (INR 0/-)

PACKAGE SIZE: 200 mm X 200 mm X 40 mm

WARRANTY: No Warranty (Proto RAW PCB, Hand Assembled components)

3D

Use Package Size

Math dt: 16May

Software development in progress – HOLD ON


PART NAME/APPLICATION
Stepper Motor
Display
BMS
Generator Current Sensor
Engine Temperature Sensor
Motor Controller
Wheel Speed Sensor,
Engine RPM Sensor
Accelerator Pedal Position Sensor
Contactors Discrete output
Switches Discrete Inputs
Calibration
MCM INTERFACE REQUIREMENTS
PERIPHERAL PART NUMBER & MAKE TO BE USED
Refer Slides
Need to meet these requirements =>
CAN
Need to meet these requirements =>
ADC Need to meet these requirements =>
ADC Need to meet these requirements =>
CAN Need to meet these requirements =>
CAPCOM Need to meet these requirements =>
CAPCOM Need to meet these requirements =>
Need to meet these requirements =>
Need to meet these requirements =>
Need to meet these requirements =>
FLASH
REQUIREMENT
CAN based Interfaces to drive the motor if GM Base Software is used
(Speed : 500kbps)
CAN based Interfaces are mandatory if GM Base Software is used (Speed :
500kbps)
CAN Based communication for sharing with MCM e.g. SOC, Voltage,
Temperature and Current (Speed - 500kbps)
Hall effect Sensor with Analog voltage output(ADC)
Sensor output : 22mv/A which is used by GM.
Type of Sensor: Resistive
Min Resistance:
Max. Resistance:
Any motor controller with three discrete interfaces to/from MCM. Additional
interfaces can be supported if any discrete interface is free in MCM( as it has
limited discrete interfaces)
CAN Based communication for sharing with MCM( for diagnostic purpose)
Type of Sensor: Hall effect Sensor with pulse output
Min & Max. frequency:
Voltage Levels:
Duty Cycle:
Type of Sensor: Hall effect Sensor with pulse output
Min & Max. frequency:
Voltage Levels:
Duty Cycle:
Type of Sensor: Resistive Sensor
Min Resistance:
Max. Resistance:
Max. allowed coil current :500mA.
Switch to Ground
>> GUI to be created to store calibrations
>> Requirements to create the GUI to be documented
>> Students to create GUI (??)