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Page No:: Department of Mechanical Engineering, Atria I T, 2018-19
Page No:: Department of Mechanical Engineering, Atria I T, 2018-19
Chapter 1: Abstract 3
Chapter 2: Introduction 5
Chapter 7: Conclusion 31
Chapter 8: References 32
Chapter 1
Abstract
Compliant mechanisms are seeing expanded use because they offer advantages such as
increased performance (e.g. high precision, low weight, low friction), lower cost (e.g.
simplified manufacture, low part count), and ability to miniaturize (e.g. makes possible micro-
and Nano mechanical devices). However, because compliant mechanisms are relatively new
compared to more traditional devices, it is difficult for designers to find examples and
resources to guide them in their work. Many people are beginning to understand the
advantages of compliant mechanisms but there is still a general lack of knowledge of how to
implement them. Although many journal articles and some texts are available to aid in the in-
depth engineering of compliant mechanisms, a more concise and visual resource is needed
design. Compliant mechanisms offer distinct advantages for use in that can address many of
the issues encountered with current rigid-link mechanisms. Compliant mechanisms are
defined as moveable mechanical assemblies that achieve their desired motion, force, or
displacement by means of the deflection of flexible members and can perform a necessary
Chapter 2
Introduction
An autonomous car is a vehicle that can guide itself without any human inputs.
An autonomous car is also known as driver less car, self driving car or robot car. It combines a
Autonomous cars have enormous potential to allow for for more productive use
of time spent in a vehicle and to reduce crashes, costs of congestion, energy consumption, and
pollution.
(a) (b)
Stiffness is the ability of the object to withstand the deformation on response to an external force
applied on it, the contrary to this is flexibility or compliance. If something bends to do what it is
meant to do, then it is compliant. If the flexibility that allows it to bend also helps it to accomplish
something useful, then it is a compliant mechanism [1]. The idea of using compliant mechanisms
in products is catching on, but traditionally when designers need a machine that moves, they
commonly use very stiff or rigid parts that are connected with hinges
Compliant Mechanisms Introduction
we see an entirely different idea from rigid parts connected at joints – most moving things in
nature are very flexible instead of stiff, and the motion comes from bending the flexible parts
[1]. For example, consider your heart – it is an amazing compliant mechanism that started
working before you were born and will work all day every day for your entire life. Think of bee
wings, elephant trunks, eels, sea weed, spines, and the blooming of flowers (Figure 2.1) – all
of which are compliant. Even the natural motions that seem to be exceptions to this bending
behaviour, like your knee or elbow, use cartilage, tendons, and muscles to do their work. We
see in nature the possibility of making machines that are very compact – a mosquito (Figure
2.1) is able to fly while carrying its own on-board navigation, control, energy harvesting, and
applied the lessons learned from nature and looked to flexibility to achieve movement? An
example of a compliant mechanism with a multi-millennia history is the bow (Figure 2.2).
Ancient bows were made using a composite of bone, wood, and tendon, and they used the
flexibility of their limbs to store energy that would be released into propelling the arrow. It is
interesting to see the sketches of Leonardo da Vinci [1] and see many compliant mechanisms
(see Figure 2.2 for an example). Even one of the great achievements of engineering –
sustained human flight – began with a compliant mechanism when the Wright brothers
(Figure 2.3) used wing warping to achieve control of their early aircraft [1]
Figure 2.1 A few examples of compliance in nature: a spine, bee wings, elephant
trunks, blooming flowers, a mosquito, sea weed, and eels
Department of Mechanical Engineering, Atria I T, 2018-19 6
Compliant mechanisms Introduction
Figure 2.2 Early compliant mechanism designs include the ancient bow and many
compliant mechanism designs by Leonardo da Vinci
Figure 2.3 The Wright brothers used wing warping to achieve control of their aircraft
for sustained human flight
This may all sound good, but it turns out that compliant mechanisms can be difficult to design.
Nature has done it, but nature employed very different design methods from those we mortal's
use. Great strides were made in the design of machines when compliance was left to nature and
we moved to the much easier-to-design realm of rigid parts connected at hinges. For example, the
too-sophisticated-for-its-time wing warping of the Wright Flier was eventually replaced by the
over the past few decades our knowledge has advanced. We have developed new materials,
increased our computational capabilities and expanded the ability to design more sophisticated
devices. At the same time, society has developed new needs that cannot be easily addressed
using traditional mechanisms. This means that there is an increased ability to create compliant
mechanisms, and an increased motivation for doing so. One of the things that make the traditional
design of mechanical components compelling is that designers can separate different functions to
be done by different parts, and each part is assigned to do that one function. The blessing and
curse of compliant mechanisms is that they integrate different functions into fewer parts.
Chapter 3
Literature Survey
The first application of compliant mechanism can be dated back to the medieval times,
wherein the Romans utilized compliant segments for energy storage in catapults and
crossbows. The same property of compliant mechanisms is utilized even today, however,
for providing comfort, e.g. the NASA mars rover wheel design [2].
Sevak and McLarnan [5] presented a finite element analysis-based approach for
synthesis of flexible link mechanisms for function generation. The authors utilize an optimization
formulation in conjunction with the finite element analysis methods for the design of flexible link
mechanisms. The approach considers a nonlinear finite element formulation to determine the
response of a candidate compliant mechanism solution. The optimization routine compares the
results with the desired response to determine the next step for synthesis.
isolation systems. For this type of application, an actuator and a compliant mechanism are used
to cancel undesired disturbance, resulting in attenuated output amplitude. The actuator provides
external energy to the system while a compliant mechanism functions as a transmitter, controlling
the amount of displacement transmitted from the actuator to the payload to be isolated. The
compliant mechanism equipped with an actuator is found to work as an active vibration isolator to
Varma and Dixon explained the development of a novel piezoelectric based design
for a mobile robot. The design explores a compliant mechanical structure that enables
piezoelectric forces to be amplified and transmitted to legs that propel the robot through
a lift and pull scheme. The lift and pull design contracts with typical slip/stick
approaches that assume the inertia effects of the robot will allow the robot to slip on a
smooth surface. By eliminating the slipping assumption, the potential surfaces that the
proposed robot can traverse are significantly extended. Details are provided regarding
the proposed locomotion method, kinematic modelling and system constraints,
mechanical optimization and control of the meso-scale robot.
Lotti et al [10] discussed the reasons why simplified solutions for the
mechanical structure of fingers in robotic hands should be considered a worthy design
goal. The objective was to replace compliant finger instead of rigid finger for a robot. It
considers finger structures made of rigid links connected by flexural hinges, with a joint
actuation obtained by means of flexure that can be guided inside each finger according
to different patterns. A simplified model of one of these structures is then presented,
together with preliminary results of simulation in order to evaluate the feasibility of the
concept. The technological implementations are finally presented and the perspective
and problems of application are briefly discussed.
Chapter 4
The pseudo-rigid-body model is used to simplify the analysis and design of compliant
providing a method of modelling the nonlinear deflection of flexible beams. This method of
compliant mechanisms (Salamon, [6]). Burns [3] and Burns and Crossley [3,4] approximated
flexible couplers as a rigid link with a length five-sixths of the flexible segment. Howell and
Midha [11] analysed compliant mechanisms with small-length flexural pivots. Since the
lengths of the flexural members are small relative to the lengths of the rigid segments, the
flexural pivots are modelled as kinematic joints at the centre of the flexible segment.
Torsional springs are used to represent the member stiffness. The accuracy of this method
decreases as the relative length of the flexural member increases, and a different approach is
required for compliant mechanisms containing longer flexural pivots. Below are a group of
Figure 4.1
Howell and Midha [11] used closed-form elliptic-integral solutions to develop deflection
approximations for an initially straight, flexible segment with linear material properties. Figure 2
shows such a member and its pseudo- rigid-body model. The model consists of two rigid links,
model the beam stiffness or resistance to the applied force. This model predicts the deflection
path of the beam end for a given end load, to within 0.5% of the closed-form elliptic integral
solutions for quite large deflections. The location of the characteristic pivot is expressed in terms
of the "characteristic radius factor", gamma, which represents the fraction of the beam length at
which the pivot is located. Once gamma is determined, the deflection path may be parameterized
Figure 4.2
determining the deflections of large-deflection members. The availability of such a method for
individual segments suggests its use to model more complex systems which include flexible
segments. This pseudo-rigid-body model concept proves to be very useful in simplifying the
analysis and synthesis of compliant mechanisms. Its advantage lies in its ability to develop a
pseudo-rigid-body model of a compliant mechanism, and then use the large body of knowledge
available in the field of rigid-body mechanism analysis and design. In this way, the pseudo-rigid-
body model concept acts to unify compliant and rigid-body mechanism theories. Figure 3 shows
Figure 4.3
In analysis, the kinematic motion, input requirements, and component stresses may be
determined quickly and efficiently by means of the pseudo-rigid-body model. The greatest
In the early design stages, the pseudo-rigid-body model may serve as a fast and efficient
method of evaluating many different trial designs to meet the specific design objectives. It
also allows the design of systems to perform more complex tasks than would otherwise be
possible. If a designer relies solely on prototyping or full numerical analysis, an initial design
must be obtained before it can be modelled or built. The pseudo-rigid-body model, on the
other hand, may be used to obtain a preliminary design which may then be optimized. Once a
design is obtained such that it meets the specified design objectives, it may be further refined
using methods such as nonlinear finite element analysis, and it may then be prototyped and
tested. The development of design methods using the pseudo-rigid-body model is a priority
Working principle
An example of a compliant crimping mechanism is shown in Figure 2a. The input force is
transferred to the output port, much like the vice grips mechanism, only now some energy is
stored in the form of strain energy in the flexible members. Note that if the entire device were
rigid, it would have no mobility and it would be a structure. Figure 2b. shows a device that is
used to focus a lens, and it also requires compliant members to perform its function.
Figure 4.4
Chapter 5
1. Part Count
One advantage of compliant mechanisms is the potential for a dramatic reduction in the total
number of parts required to accomplish a specified task. The part count can be reduced by having
flexible parts instead of springs, pins, and traditional rigid hinges. The number of components
required for a compliant mechanism can be considerably less than for a rigid version of the same
constructed of one piece. For example, consider the fully compliant crimping mechanism shown in
the figure below, along with its pseudo-rigid-body model. Due to symmetry, only half the
mechanism is shown. The number of components required for the compliant mechanism are
considerably less than for the rigid mechanism. The reduction in part count may simplify
Figure 5.1
2. Productions processes
Compliant mechanisms can be simple to manufacture because they lend themselves well to
various manufacturing processes. Because they get their motion from flexible regions, many
compliant mechanisms can be fabricated flat from planar sheets of material. For example, the
compliant crimping tool shown above can be fabricated from a single sheet of polypropylene.
3. Price
Because they have fewer parts and simple manufacturing processes, compliant mechanisms
can be very inexpensive to manufacture. The reduction in part count may simplify
manufacturing and reduce both the manufacturing and assembly time and cost. Compliant
mechanisms can be simple to manufacture because they lend themselves well to various
injection-mouldable material and constructed of one piece, as shown in the photo below.
Figure 5.2
4. Precise motion
Traditional mechanisms can lose precision due to backlash and wear. Compliant mechanisms
can allow precise motion by reducing or eliminating backlash and wear. Rigid-body
mechanisms get their motion from physical pins and hinges sliding against one another.
Mechanical wear happens when parts rub on one another as they move. Eventually this can
rub away or modify the material, which effectively changes the geometry and movement of
the mechanism. Because compliant mechanisms use bending material instead of traditional
pins and rigid hinges, the wear can be greatly reduced (because no parts are rubbing on each
compliant mechanisms may be reduced or eliminated because there are no (or fewer)
interconnecting pieces. This fact has often been used in the design of instrumentation.
5. Performance
Compliant mechanisms have a smaller number of movable joints, such as pin
(turning) and sliding joints. This results in reduced friction and need for lubrication.
These are valuable characteristics for applications where the mechanism is not
easily accessible, or for operation in harsh environments that may adversely affect
joints. This is especially important in space applications because lubricants tend to
"outgas" (basically evaporate) in a low-gravity environment. The compliant pointer
device, shown below, is a device that was specifically designed for use in space.
Figure 5.3
6. Proportions
Another advantage of compliant mechanisms is the ease in which they are miniaturized.
Simple micro structures, actuators, and sensors are seeing wide usage, and many other
microelectromechanical systems (MEMS) show great promise. The reduction in the total
number of parts and joints offered by compliant mechanisms is a significant advantage in the
fabrication of micro mechanisms. Compliant micro mechanisms, like the one shown below,
may be fabricated using technology and materials similar to those used in the fabrication of
integrated circuits.
7. Portability
8. Predictability
Since compliant mechanisms rely on the deflection of flexible members, energy is stored in
the form of strain energy in the flexible members. This stored energy is similar to the
potential energy in a deflected spring, and the effects of springs may be integrated into a
compliant mechanisms design. This can be used to easily store and/or transform energy to
be released at a later time or in a different manner. A bow and arrow system is a simple
example of this. Energy is stored in the limbs as the archer draws the bow. This potential
energy is then transformed to kinetic energy of the arrow. These energy storage
These compliant mechanisms can perform complex tasks, but it has some
challenges that comes along. Some are listed below: [1]
Perhaps the largest challenge is the relative difficulty in analysing and designing
compliant mechanisms. Knowledge of mechanism analysis methods and the
deflection of flexible members is required. The combination of the two bodies of
knowledge in compliant mechanisms requires not only an understanding of both,
but also an understanding of the interactions of the two in a complex system. The
pseudo-rigid body model helps bridge this gap.
2. Non-linear equations
Since many of the flexible members undergo large deflections, linearized beam equations are
no longer valid. Nonlinear equations must be used that account for the geometric
mechanisms in the past were designed by trial and error approaches. Such methods are only
applicable for very simple systems that perform relatively simple tasks, and are often not
cost efficient for many potential applications. Theory has been developed to simplify the
analysis and design of compliant mechanisms and the limitations are not as great as they
once were. Even considering these advances, however, compliant mechanism analysis and
3. Energy storage
Energy stored in flexible elements was discussed above as an advantage since it can be used
For example, if a mechanism's function is to transfer energy from the input to an output, not
4. Fatigue
Fatigue analysis is typically a more vital issue for compliant mechanisms than for
their rigid-body counterparts. Since compliant members are often loaded cyclically
when a compliant mechanism is used, it is important to design those members such
that they will have sufficient fatigue life to perform their prescribed functions
5. Limited motion
The motion from the deflection of compliant links are also limited by the strength of
Chapter 6
Research areas and Applications
Extensive research is being carried out to develop and increase the applications on
compliant mechanisms, some of those are research areas are: [12]
(i) Origami
(ii) Deployable structures
(iii) Bio MEMs
(iv) MEMs
(v) Lamina emergent mechanisms (LEMs)
(vi) Morphing surfaces
(vii) Thick origami
Mechanics
(ix) Bistable mechanisms
(x) Curved folding
(xi) Developable surfaces (mechanisms)
Figure 6.1
There are several variations of over-running clutches, but the four main types include the
spring clutch, the roller or ball clutch, the spring clutch, and the ratchet and pawl clutch.
This design most resembles the ratchet and pawl clutch, and was produced by the
The prototype of a micro mirror actuator confirmed that this design can
reduce the number of parts from 18 to 7, a remarkable 40% reduction in
part-count. With further refinement in tolerances and gear mesh.
Figure 6.2. Simplistic rendering of an actuator utilizing Distributed Compliance in its design.
Piezoelectric translators (transducers) are high precision ceramic actuators that convert
electrical energy directly into linear motion. They are ideal for high speed, or force, with
Because of the compliant mechanism the performance capabilities of this actuator far
configurations in terms of block force, stroke, and frequency capability - opening the door
A company called Flex Foil™ variable geometry control surfaces represent a major
aviation grade materials, the Flex Foil™ control surface changes the camber of a wing
during flight by shape morphing rather than through the heavy and cumbersome
mechanisms of conventional wing assemblies. FlexSys has developed the world's first
seamless, hinge-free shape morphing wing whose trailing and leading edges can adapt
Figure 6.4. Illustration of flexsys adaptive compliant control surfaces. Strong, reliable, lightweight, low-
power, scalable, and no moving parts in the shape morphing mechanism
Figure 6.5
This compliant directional bone surgery tool was developed for the University of
Michigan Office of Medical Research. The low cost stamped carrier conforms to
the bone curvature to more easily remove cartilage layers.
single piece, reduces part count and associated assembly by 75%, cuts weight in half, and
costs two thirds less than the legacy, hinged metal design. Unlike the traditional hinged
mechanism, this wiper also provides constant spring pressures, tuned in the design process,
through each arm, to the blade. Thus, greatly improving wipe quality.
Figure 6.6
Compliance where the elasticity of materials is embraced and used to create motion.
Advancements in composite materials and additive manufacturing will fuel the future of these
now, "adaptive" has been synonymous with "complex" needing sensors and grippers
made of rigid parts connected by pins and springs. A Compliant Adaptive Gripper can
Figure 6.7. Expansion Gripper-With just a few parts and optimized compliant beam
springs, a compliant adaptive gripper or internal contact.
Figure 6.8. Iris Gripper-This 3D printed IRIS adapts to shapes and grips with spring force dictated by material and
subtle differences in the beam shape. Could be tuned for constant force/pressure throughout travel.
Chapter 7
Conclusion
have produced a growing interest in compliant mechanism. However, they are expensive
The implementation of compliant mechanism technology through the use of the PRBM
can aid designers in developing compliant mechanisms that are innovative, have
decreased weight and part-count and demonstrate increased precision. The compliant
brakes have proven commercially viable as they are currently mass produced and the
compliant derailleur has proven attractive to various derailleur manufacturers as a
decrease in weight is significant and minimal tooling changes may be made to existing
derailleurs to accommodate the compliant design. Compliant space mechanism research
hopes to inspire collaboration between government space agencies (such as NASA),
companies in the space industry, and academia. Overall, it would present opportunities
for game-changing technologies and lead to enhanced capabilities in space exploration.
Compliant mechanisms have made a huge contribution in the design process of various
fields such as automotive industry, aerospace industry, MEMS, Medical devices, Robotic arm
with minimal impedance due to its own mass & Assistive mechanisms, for adaptive
structures, components in transportations, hand-held tools, etc. A brief re-view of the most
utilized compliant mechanisms offers many inherent benefits including low cost, zero
backlash, ease of manufacture, scalability and in reducing the number of components which
Chapter 8
References
[1] Handbook of Compliant Mechanisms, First Edition. Edited by Larry L.
Howell, Spencer P. Magleby and Brian M. Olsen. C 2013 JohnWiley & Sons,
Ltd. Published 2013 by JohnWiley & Sons, Ltd.
[2] NASA Jet Propulsion Laboratory, California Institute of Technology, “In-situ Exploration
and Sample Return: Autonomous Planetary Mobility” www.nasa.gov 25 September 2014
[5] Sevak, N. M., and McLarnan, C. W., “Optimal Synthesis of Flexible Link
Mechanisms with Large Static Deflections,” Journal of Engineering for
Industry, Trans. ASME, May 1975, pp. 520-526
[6] Salamon, B. A., and Midha, A., “An Introduction to Mechanical Advantage
in Compliant Mechanisms,” Journal of Mechanical Design, Trans. ASME, Vol.
120, No. 1, June 1998, pp. 311-315
[9] Joo, Jinyong & Kota, Sridhar & Kikuchi, Noboru. (2001). Large
deformation behaviour of compliant mechanisms.
[10] Lotti, F., Tiezzi, P., Vassura, G., & Zucchelli, A. (2002). Mechanical structures for robotic
hands based on the "compliant mechanism" concept. In 7th ESA Workshop on Advanced
Space Technologies for Robotics and Automation (pp. 1–8). Noordwijk, The Netherlands.