DUTA TECHNIC SDN BHD: SOLAR PROJECT

DUTA TECHNIC SDN BHD: SOLAR PROJECT

Table of Contents
Technical Data for Customer Enquiry.............................................................................................................1
Item No. 1 : XL1/0500C132.CLVG 1C 500SQMM AL 132KV XLPE.................................................2
Technical Schedule for XL1/0500C132.CLVG................................................................................2
Technical Schedule for XL1/0500C132.CLVG (Cont'd)..................................................................3
Current Rating Calculations..............................................................................................................4
Short Circuit Rating Calculations......................................................................................................5
Short Circuit Rating Calculations (Cont'd).......................................................................................6
Short Circuit Rating Calculations (Cont'd).......................................................................................7
Item No. 2 : XL1/0630A33.CLDG 1C 630SQMM AL 33KV XLPE.....................................................8
Technical Schedule for XL1/0630A33.CLDG..................................................................................8
Technical Schedule for XL1/0630A33.CLDG (Cont'd)...................................................................9
Current Rating Calculations............................................................................................................10
Short Circuit Rating Calculations....................................................................................................11
Short Circuit Rating Calculations (Cont'd).....................................................................................12
Short Circuit Rating Calculations (Cont'd).....................................................................................13
Item No. 3 : XL1/0800A33.CLDG 1C 800SQMM AL 33KV XLPE...................................................14
Technical Schedule for XL1/0800A33.CLDG................................................................................14
Technical Schedule for XL1/0800A33.CLDG (Cont'd).................................................................15
Current Rating Calculations............................................................................................................16
Short Circuit Rating Calculations....................................................................................................17
Short Circuit Rating Calculations (Cont'd).....................................................................................18
Short Circuit Rating Calculations (Cont'd).....................................................................................19
Item No. 4 : XL1/1000A33.CLDG 1C 1000SQMM AL 33KV XLPE.................................................20
Technical Schedule for XL1/1000A33.CLDG................................................................................20
Technical Schedule for XL1/1000A33.CLDG (Cont'd).................................................................21
Current Rating Calculations............................................................................................................22
Short Circuit Rating Calculations....................................................................................................23
Short Circuit Rating Calculations (Cont'd).....................................................................................24
Short Circuit Rating Calculations (Cont'd).....................................................................................25

i
Technical Data for Customer Enquiry
Prepared by: POWER CABLES MALAYSIA SDN BHD
Date: 23−Apr−2019

Customer DUTA TECHNIC SDN BHD

Customer Reference SOLAR PROJECT
Project

1
Item No. 1 : XL1/0500C132.CLVG 1C 500SQMM AL 132KV
XLPE
Technical Schedule for XL1/0500C132.CLVG

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−TX−2019/152−1
DOC. TITLE TECHNICAL PARTICULARS FOR XL1/0500C132.CLVG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet No. 1 of 2

Single Core 500 sqmm Copper Conductor, XLPE Insulated, Copper Wire Screened, Laminated
Aluminium Taped, HDPE Sheathed, 132 kV(Um=145 kV) Electric Cable to IEC 60840 : 2011
Specifications.
Particulars Unit Details
1 Conductor ; ; ;
Phase construction −− Circular Stranded
Phase Conductor area sqmm 500 (26.2)
2 Core Construction ; ; ;
Conductor Screen mm 1.2 [ 1.00] ( 29.1 )
XLPE Insulation mm 20.0 [ 18.0] ( 67.7 )
Insulation Screen mm 1.2 [ 1.00] ( 70.0 )
Semi−Cond. Swellable Tape mm 0.3 [ − ] ( 70.9 )
Copper Wire Screen mm 70x2.6 [ 2.57] ( 76.1 )
Copper Binding Tape mm 0.1 [ − ] ( 76.2 )
Semi−Cond. Swellable Tape mm 0.3 [ − ] ( 77.2 )
3 Outer Construction ; ; ;
Laminated Alum Tape mm 0.2 [ 0.18] ( 77.6 )
HDPE Oversheath mm 4.0 [ 3.40] ( 86.2 )
Anti−termite additive −− Copper Naphthanate
Outer conductive layer −− Baked−on Graphite
4 Cable overall diameter mm 86.2
5 Min bending radius on laying/setting mm 2150 / 1720
6 Cable approx. weight per metre kg 12.38
7 Packing length / drum type m/−− 500 / Steel
Nett / gross weight kg 6200 / 7600
Overall diameter x width mm 2900 x 1800
Note : minimum thickness or wire diameter in [SMALL], nominal external diameter in (ITALICS)

2
Technical Schedule for XL1/0500C132.CLVG (Cont'd)

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−TX−2019/152−1
DOC. TITLE TECHNICAL PARTICULARS FOR XL1/0500C132.CLVG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet No. 2 of 2

Single Core 500 sqmm Copper Conductor, XLPE Insulated, Copper Wire Screened, Laminated
Aluminium Taped, HDPE Sheathed, 132 kV(Um=145 kV) Electric Cable to IEC 60840 : 2011
Specifications.
Particulars Unit Details
8 Electrical data ; ; ;
Max DC resistance at 20°C ohm/km 0,0366
AC resistance at 90.0°C ohm/km 0,049 ( 0,049)
Star reactance ohm/km 0,135 ( 0,193)
Conductor loss w/m/ph 23,12 ( 25,04)
Metallic covering loss w/m/ph 0,05 ( 0,10)
Dielectric loss w/m/ph 0,30
Max dielectric stress kV/mm 6,186
Star capacitance µF/km 0,165
Charging current A/km 3,93
Positive sequence impedance ohm/km 0,049 +j 0,135
Zero sequence impedance ohm/km 0,084 +j 0,083
9 Short circuit ratings ; sec 3.0 [ 5.0 ]
Phase Conductor kA 42,0 [ 32,7 ]
Copper Wire kA 31,7 [ 25,4 ]
Copper Tape kA 0,3 [ 0,2 ]
Aluminium Foil kA 5,3 [ 4,5 ]

10 Current ratings ; ; ;
In ground Amps 687 ( 718)
In ducts Amps 692 ( 721)
In air Amps 921 ( 998)
In trough Amps 788 ( 838)
11 Installation conditions ; ; ;
Max. conductor temperature °C 90.0
Ambient air temperature °C 40.0
Ground temperature °C 30.0
Soil thermal resistivity Km/w 1.2
Depth of lay in ground mm 1200
Depth of lay to duct centre mm 1200
Sheath bonding −− Special (Special)
Axial cable spacing mm 86 ( 172)
Axial duct spacing mm 160 ( 320)
Note : Data provided are for single circuits in trefoil formation.
Corresponding data in flat formation are shown in ITALICS.

3
Current Rating Calculations

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−CR−2019/152−1
DOC. TITLE CURRENT RATING CALCULATIONS FOR XL1/0500C132.CLVG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet No. 1 of 1

Cables laid direct in Ground, in PE Ducts, in Air (shaded) and in buried Trough.
Phase to earth voltage 76000 V DC resistance at 20°C 36.6 µohm/m
Phase to phase voltage 132000 V Ins. thm. resistivity 3.5 K.m/W
Power frequency 50 Hz Non−metallic sheath TR 3.50 K.m/W
Ins. rel. permittivity 2.5 −− Soil thm. resistivity 1.2 K.m.W
Tangent delta .001 −− Duct TR trefoil,flat 3.50, 3.50 K.m/W
Duct "u" trefoil,flat 1.87,1.87 −− Ductbank/Backfill TR 1.20, 1.20 K.m/W
Duct "v" trefoil,flat .31, .31 −− Diameter over conductor 26.2 mm
Duct "y" trefoil,flat .00, .00 −− Diameter over core 70.9 mm
Air "z" trefoil,flat .96,1.31 −− Metal cov. mean diam. 75.7 mm
Air "e" trefoil,flat 1.25,2.00 −− Overall diameter 86.2 mm
Air "g" trefoil,flat .20, .20 −− Duct int/ext trefoil 150,160 mm
Temp in ducts trefoil,flat 76.9,75.8 °C Duct int/ext flat 150,160 mm
Trough temp.rise trefoil,flat 12.2,13.7 °C Depth in ground, ducts 1200,1200 mm
Capacitance 164.5 pF/m Trough depth, width 1000, 500 mm
Duct bank dimensions mm Cross−bond sections 100/100/100 m/m/m
Lay configuration −− Trefoil Trefoil Trefoil Trefoil Flat Flat Flat Flat
Sheath bonding −− Special Special Special Special Special Special Special Special
Cable laying condition −− Ground Ducts Air Trough Ground Ducts Air Trough
Phase axial spacing mm 86 160 86 86 172 320 172 172
Ambient lay temperature °C 30.0 30.0 40.0 40.0 30.0 30.0 40.0 40.0
Max. conductor temperature °C 90.0 90.0 90.0 90.0 90.0 90.0 90.0 90.0
Skin effect −− .0367 .0367 .0367 .0367 .0367 .0367 .0367 .0367
Proximity effect −− .0131 .0038 .0131 .0131 .0033 .0009 .0033 .0033
AC resistance at max. temp. µohm/m 49.0 48.6 49.0 49.0 48.5 48.4 48.5 48.5
Metallic covering loss factor −− .0021 .0032 .0021 .0021 .0042 .0043 .0041 .0041
Therm. resistance − Insulation K.m/W .5548 .5548 .5548 .5548 .5548 .5548 .5548 .5548
Therm. resistance − Oversheath K.m/W .0937 .0937 .0586 .0586 .0586 .0586 .0586 .0586
Therm. resist. cable to ducts K.m/W − .3046 − − − .3063 − −
Therm. resist. of ducts K.m/W − .0360 − − − .0360 − −
Therm. resist. outside ducts K.m/W − 1.5878 − − − 1.4224 − −
Therm. resistance − External K.m/W 1.9423 1.9283 .5891 .6269 1.7746 1.7646 .4201 .4504
External surface temperature °C 75.0 74.9 64.5 71.3 74.6 74.6 60.4 69.1
Conductor loss per phase W/m 23.1 23.2 41.5 30.4 25.0 25.1 48.3 34.1
Dielectric loss per phase W/m .30 .30 .30 .30 .30 .30 .30 .30
Metallic cov. loss per phase W/m .05 .07 .09 .06 .10 .11 .20 .14

Calculated ratings Amps 687 692 921 788 718 721 998 838
Equivalent capacity mva 157.06 158.12 210.51 180.20 164.24 164.77 228.06 191.55

Cct nos : centre spacing no:mm 1: 1: 1: 1:−− 1: 1: 1: 1:−−

Tier nos : depth spacing no:mm 1:−− 1:−− 1:−− 1:−− 1:−− 1:−− 1:−− 1:−−
Cable nos in ducts no/duct −− 1 −− −− −− 1 −− −−

4
Short Circuit Rating Calculations

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−SC−2019/152−1
DOC. TITLE SHORT−CIRCUIT RATING CALCULATIONS FOR XL1/0500C132.CLVG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet No. 1 of 3

The short−circuit rating is initially calculated assuming heat generated is retained

within the metallic component (i.e. adiabatic) using the following equation ;

i ²t = K²S² x ln ((ãf + ß)/(ãi + ß)) ...(1)

Where ;

i = adiabatic short circuit current (A)

t = duration of short circuit (s)
S = area of metallic component (mm²)
ãi = initial short circuit temperature (°C)
ãf = final short circuit temperature (°C)
K,ß = constants for metallic component

Component; K ß S ãi ãf i(3.0) i(5.0)

Phase Conductor 226.0 234.5 500.0 90.0 250 41305 31994
Copper Wire 226.0 234.5 371.7 75.0 200 28245 21878
Copper Tape 226.0 234.5 1.5 75.0 200 114 88
Aluminium Foil 148.0 228.0 53.0 75.0 200 2664 2063

When heat transfer from the metallic component into adjacent materials is considered,
the initial rating calculated as above is corrected by multiplying the rating
with a "non−adiabatic" factor (Ñ) of the component (ref. IEC 60949:1988).

5
Short Circuit Rating Calculations (Cont'd)

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−SC−2019/152−1
DOC. TITLE SHORT−CIRCUIT RATING CALCULATIONS FOR XL1/0500C132.CLVG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet 2 of 3

For conductors, the factor Ñ is derived as follows ;

Ñ(t) = sqrt [(1 + F x A x sqrt(t/s) + F² x B x (t/s)] ...(2)

A = (C1/þc) x sqrt(þe/øe) ; C1 = 2464 mm/m
B = (C2/þc) x (þe/øe) ; C2 = 1.22 K.m.sqmm/J

For tape(s), metallic sheath and wire armour ;

Ñ(t) = 1 + 0.61(M sqrt(t)) − 0.069(M sqrt(t))² + 0.0043(M sqrt(t))³

...(3)
M = 0.7 x (sqrt(þi/øi) + sqrt(þe/øe)) / 2 x þc x tm x 0.001

Where ;

F = 0.7, factor for imperfect thermal contact

A,B,M = empirical constants calculated as above
þc = specific heat of metallic component (J/Km³)
þi,þe = specific heat of inner &exterior coverings (J/Km³)
øi,øe = thermal resistivity of inner &exterior coverings (K.m/W)
tm = thickness of metallic medium (mm)

Conductors ; þc þe øe A B
Phase Conductor 3450000 2400000 3.5 .5914 .2425

Other components ; tm þc þi þe øi øe M
Copper Tape 0.100 3450000 2400000 2400000 3.5 3.5 1.680
Aluminium Foil .20 2500000 2400000 2400000 3.5 3.5 1.159

Resolving ; i(3.0) x Ñ(3.0)= I(3.0) i(5.0) x Ñ(5.0)= I(5.0)

Phase Conductor 41305 1.016 41976 31994 1.021 32669
Copper Tape 114 2.297 262 88 2.546 225
Aluminium Foil 2664 1.981 5278 2063 2.193 4524

6
Short Circuit Rating Calculations (Cont'd)

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−SC−2019/152−1
DOC. TITLE SHORT−CIRCUIT RATING CALCULATIONS FOR XL1/0500C132.CLVG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet No. 3 of 3

For non−adiabatic rating of spaced wire screens, the non−adiabatic rating

of each wire is multiplied by the number of wires to obtain the full
short−circuit current using the following equations ;

I(t) = i(t) x Ñ(t) x n ..(4)

Ñ(t) = sqrt[ 1 + F x A x sqrt (t/s) + F² x B x (t/s) ] ..(5)
A = (C1/þc) x sqrt(þm/øm) ; C1 = 2464 mm/m
B = (C2/þc) x (þm/øm) ; C2 = 1.22 Km.sqmm/J

Where ;

I = non−adiabatic rating for total screen (Amps)

i = adiabatic ratings for one wire (Amps)
Ñ = non−adiabatic factor
n = total number of wires ( 70)
t = duration of short circuit (sec)
F = 0.5 factor for wires "not fully embedded"
A,B = empirical constants of coverings
C1,C2 = calculation constants as stipulated
s = area of one wire (mm²)
þc = specific heat of metallic medium (J/Km³)
þm = ave. specific heat of coverings (J/Km³)
øm = ave. thermal resistivity of coverings (K.m/W)

Thus, for Copper Wire screen ;

s = (2.60/2) x (2.60/2) x 3.14159 => 5.309 sqmm

þm = ( 2400000+ 2400000)/2 => 2400000 J/Km³
øm = (3.5 + 3.5)/2 => 3.5 K.m/W
A = (2464 / 3450000) x 828.078 => .5914 −−
B = (1.22 / 3450000) x 685714 => .2425 −−
i(3.0) = sqrt(1439760 x .339237 / 3.0) => 403.5 A/3.0s
Ñ(3.0) = sqrt(1 +.2222826 + .03425) => 1.1210 −−
I(3.0) = 403.5 x 1.1210 x 70 => 31661 A/3.0s
i(5.0) = sqrt(1439760 x .339237 / 5.0) => 312.5 A/5.0s
Ñ(5.0) = sqrt(1 +.2869656 + .05709) => 1.1593 −−
I(5.0) = 312.5 x 1.1593 x 70 => 25364 A/5.0s

7
Item No. 2 : XL1/0630A33.CLDG 1C 630SQMM AL 33KV
XLPE
Technical Schedule for XL1/0630A33.CLDG

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−TX−2019/152−2
DOC. TITLE TECHNICAL PARTICULARS FOR XL1/0630A33.CLDG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet No. 1 of 2

Single Core 630 sqmm Aluminium Conductor, XLPE Insulated, Copper Wire Screened, Laminated
Aluminium Taped, MDPE Sheathed, 19000/33000 Volts (Um=36 kV) Electric Cable to IEC
60502−2 : 2005 Specifications.
Particulars Unit Details
1 Conductor ; ; ;
Phase construction −− Circular Stranded
Phase Conductor area sqmm 630 (29.8)
2 Core Construction ; ; ;
Conductor Screen mm 0.8 [ 0.60] ( 31.8 )
XLPE Insulation mm 9.0 [ 8.00] ( 50.1 )
Insulation Screen mm 0.8 [ 0.50] ( 52.0 )
Semi−Cond. Swellable Tape mm 0.3 [ − ] ( 52.4 )
Copper Wire Screen mm 63x2.3 [ 2.27] ( 57.1 )
Copper Binding Tape mm 0.1 [ − ] ( 57.1 )
Semi−Cond. Swellable Tape mm 0.3 [ − ] ( 57.6 )
3 Outer Construction ; ; ;
Laminated Alum Tape mm 0.2 [ 0.18] ( 58.0 )
MDPE Oversheath mm 5.0 [ 4.50] ( 68.8 )
Anti−termite additive −− Copper Naphthanate
Outer conductive layer −− Baked−on Graphite
4 Cable overall diameter mm 68.8
5 Min bending radius on laying/setting mm 1380 / 1030
6 Cable approx. weight per metre kg 6.75
7 Packing length / drum type m/−− 500 / Wooden
Nett / gross weight kg 3400 / 4300
Overall diameter x width mm 2300 x 1600
Note : minimum thickness or wire diameter in [SMALL], nominal external diameter in (ITALICS)

8
Technical Schedule for XL1/0630A33.CLDG (Cont'd)

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−TX−2019/152−2
DOC. TITLE TECHNICAL PARTICULARS FOR XL1/0630A33.CLDG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet No. 2 of 2

Single Core 630 sqmm Aluminium Conductor, XLPE Insulated, Copper Wire Screened, Laminated
Aluminium Taped, MDPE Sheathed, 19000/33000 Volts (Um=36 kV) Electric Cable to IEC
60502−2 : 2005 Specifications.
Particulars Unit Details
8 Electrical data ; ; ;
Max DC resistance at 20°C ohm/km 0,0469
AC resistance at 90.0°C ohm/km 0,062 ( 0,062)
Star reactance ohm/km 0,112 ( 0,170)
Conductor loss w/m/ph 16,07 ( 25,93)
Metallic covering loss w/m/ph 8,64
Dielectric loss w/m/ph 0,14
Max dielectric stress kV/mm 2,620
Star capacitance µF/km 0,304
Charging current A/km 1,82
Positive sequence impedance ohm/km 0,096 +j 0,112
Zero sequence impedance ohm/km 0,113 +j 0,056
9 Short circuit ratings ; sec 1.0 [ 3.0 ]
Phase Conductor kA 60,2 [ 35,1 ]
Copper Wire kA 37,1 [ 22,6 ]
Copper Tape kA 0,4 [ 0,3 ]
Aluminium Foil kA 5,6 [ 4,0 ]

10 Current ratings ; ; ;
In ground Amps 508 ( 649)
In ducts Amps 458 ( 662)
In air Amps 737 ( 955)
In trough Amps 608 ( 781)
11 Installation conditions ; ; ;
Max. conductor temperature °C 90.0
Ambient air temperature °C 40.0
Ground temperature °C 30.0
Soil thermal resistivity Km/w 1.2
Depth of lay in ground mm 1200
Depth of lay to duct centre mm 1200
Sheath bonding −− Solid (Special)
Axial cable spacing mm 69 ( 138)
Axial duct spacing mm 160 ( 320)
Note : Data provided are for single circuits in trefoil formation.
Corresponding data in flat formation are shown in ITALICS.

9
Current Rating Calculations

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−CR−2019/152−2
DOC. TITLE CURRENT RATING CALCULATIONS FOR XL1/0630A33.CLDG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet No. 1 of 1

Cables laid direct in Ground, in PE Ducts, in Air (shaded) and in buried Trough.
Phase to earth voltage 19000 V DC resistance at 20°C 46.9 µohm/m
Phase to phase voltage 33000 V Ins. thm. resistivity 3.5 K.m/W
Power frequency 50 Hz Non−metallic sheath TR 3.50 K.m/W
Ins. rel. permittivity 2.5 −− Soil thm. resistivity 1.2 K.m.W
Tangent delta .004 −− Duct TR trefoil,flat 3.50, 3.50 K.m/W
Duct "u" trefoil,flat 1.87,1.87 −− Ductbank/Backfill TR 1.20, 1.20 K.m/W
Duct "v" trefoil,flat .31, .31 −− Diameter over conductor 29.8 mm
Duct "y" trefoil,flat .00, .00 −− Diameter over core 52.4 mm
Air "z" trefoil,flat .96,1.31 −− Metal cov. mean diam. 56.6 mm
Air "e" trefoil,flat 1.25,2.00 −− Overall diameter 68.8 mm
Air "g" trefoil,flat .20, .20 −− Duct int/ext trefoil 150,160 mm
Temp in ducts trefoil,flat 85.8,81.3 °C Duct int/ext flat 150,160 mm
Trough temp.rise trefoil,flat 14.1,15.0 °C Depth in ground, ducts 1200,1200 mm
Capacitance 304.1 pF/m Trough depth, width 1000, 500 mm
Duct bank dimensions mm Cross−bond sections 100/100/100 m/m/m
Lay configuration −− Trefoil Trefoil Trefoil Trefoil Flat Flat Flat Flat
Sheath bonding −− Solid Solid Solid Solid Special Special Special Special
Cable laying condition −− Ground Ducts Air Trough Ground Ducts Air Trough
Phase axial spacing mm 69 160 69 69 138 320 138 138
Ambient lay temperature °C 30.0 30.0 40.0 40.0 30.0 30.0 40.0 40.0
Max. conductor temperature °C 90.0 90.0 90.0 90.0 90.0 90.0 90.0 90.0
Skin effect −− .0223 .0223 .0223 .0223 .0223 .0223 .0223 .0223
Proximity effect −− .0113 .0021 .0113 .0113 .0028 .0005 .0028 .0028
AC resistance at max. temp. µohm/m 62.2 61.6 62.2 62.2 61.6 61.5 61.6 61.6
Metallic covering loss factor −− .5376 1.0348 .5403 .5386 .3155 .3155 .3155 .3155
Therm. resistance − Insulation K.m/W .3155 .3155 .3155 .3155 .0951 .0951 .0951 .0951
Therm. resistance − Oversheath K.m/W .1522 .1522 .0951 .0951 − .3585 − −
Therm. resist. cable to ducts K.m/W − .3509 − − − .0360 − −
Therm. resist. of ducts K.m/W − .0360 − − − 1.4224 − −
Therm. resist. outside ducts K.m/W − 1.5878 − − 1.9034 1.8168 .4793 .5194
Therm. resistance − External K.m/W 2.0713 1.9746 .6611 .7142 79.4 78.9 66.9 74.6
External surface temperature °C 81.2 81.9 74.4 79.4 25.9 26.9 56.2 37.6
Conductor loss per phase W/m 16.1 12.9 33.8 23.0 .14 .14 .14 .14
Dielectric loss per phase W/m .14 .14 .14 .14
Metallic cov. loss per phase W/m 8.64 13.37 18.25 12.38 649 662 955 781
37.07 37.83 54.57 44.63
Calculated ratings Amps 508 458 737 608
Equivalent capacity mva 29.06 26.18 42.14 34.75 1: 1: 1: 1:−−
1:−− 1:−− 1:−− 1:−−
Cct nos : centre spacing no:mm 1: 1: 1: 1:−− −− 1 −− −−
Tier nos : depth spacing no:mm 1:−− 1:−− 1:−− 1:−−
Cable nos in ducts no/duct −− 1 −− −−

10
Short Circuit Rating Calculations

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−SC−2019/152−2
DOC. TITLE SHORT−CIRCUIT RATING CALCULATIONS FOR XL1/0630A33.CLDG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet No. 1 of 3

The short−circuit rating is initially calculated assuming heat generated is retained

within the metallic component (i.e. adiabatic) using the following equation ;

i ²t = K²S² x ln ((ãf + ß)/(ãi + ß)) ...(1)

Where ;

i = adiabatic short circuit current (A)

t = duration of short circuit (s)
S = area of metallic component (mm²)
ãi = initial short circuit temperature (°C)
ãf = final short circuit temperature (°C)
K,ß = constants for metallic component

Component; K ß S ãi ãf i(1.0) i(3.0)

Phase Conductor 148.0 228.0 630.0 90.0 250 59525 34367
Copper Wire 226.0 234.5 261.7 75.0 200 34455 19892
Copper Tape 226.0 234.5 1.5 75.0 200 197 114
Aluminium Foil 148.0 228.0 40.0 75.0 200 3483 2011

When heat transfer from the metallic component into adjacent materials is considered,
the initial rating calculated as above is corrected by multiplying the rating
with a "non−adiabatic" factor (Ñ) of the component (ref. IEC 60949:1988).

11
Short Circuit Rating Calculations (Cont'd)

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−SC−2019/152−2
DOC. TITLE SHORT−CIRCUIT RATING CALCULATIONS FOR XL1/0630A33.CLDG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet 2 of 3

For conductors, the factor Ñ is derived as follows ;

Ñ(t) = sqrt [(1 + F x A x sqrt(t/s) + F² x B x (t/s)] ...(2)

A = (C1/þc) x sqrt(þe/øe) ; C1 = 2464 mm/m
B = (C2/þc) x (þe/øe) ; C2 = 1.22 K.m.sqmm/J

For tape(s), metallic sheath and wire armour ;

Ñ(t) = 1 + 0.61(M sqrt(t)) − 0.069(M sqrt(t))² + 0.0043(M sqrt(t))³

...(3)
M = 0.7 x (sqrt(þi/øi) + sqrt(þe/øe)) / 2 x þc x tm x 0.001

Where ;

F = 0.7, factor for imperfect thermal contact

A,B,M = empirical constants calculated as above
þc = specific heat of metallic component (J/Km³)
þi,þe = specific heat of inner &exterior coverings (J/Km³)
øi,øe = thermal resistivity of inner &exterior coverings (K.m/W)
tm = thickness of metallic medium (mm)

Conductors ; þc þe øe A B
Phase Conductor 2500000 2400000 3.5 .8162 .3346

Other components ; tm þc þi þe øi øe M
Copper Tape 0.100 3450000 2400000 2400000 3.5 3.5 1.680
Aluminium Foil .20 2500000 2400000 2400000 3.5 3.5 1.159

Resolving ; i(1.0) x Ñ(1.0)= I(1.0) i(3.0) x Ñ(3.0)= I(3.0)

Phase Conductor 59525 1.011 60206 34367 1.020 35051
Copper Tape 197 1.851 365 114 2.297 262
Aluminium Foil 3483 1.621 5646 2011 1.981 3984

12
Short Circuit Rating Calculations (Cont'd)

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−SC−2019/152−2
DOC. TITLE SHORT−CIRCUIT RATING CALCULATIONS FOR XL1/0630A33.CLDG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet No. 3 of 3

For non−adiabatic rating of spaced wire screens, the non−adiabatic rating

of each wire is multiplied by the number of wires to obtain the full
short−circuit current using the following equations ;

I(t) = i(t) x Ñ(t) x n ..(4)

Ñ(t) = sqrt[ 1 + F x A x sqrt (t/s) + F² x B x (t/s) ] ..(5)
A = (C1/þc) x sqrt(þm/øm) ; C1 = 2464 mm/m
B = (C2/þc) x (þm/øm) ; C2 = 1.22 Km.sqmm/J

Where ;

I = non−adiabatic rating for total screen (Amps)

i = adiabatic ratings for one wire (Amps)
Ñ = non−adiabatic factor
n = total number of wires ( 63)
t = duration of short circuit (sec)
F = 0.5 factor for wires "not fully embedded"
A,B = empirical constants of coverings
C1,C2 = calculation constants as stipulated
s = area of one wire (mm²)
þc = specific heat of metallic medium (J/Km³)
þm = ave. specific heat of coverings (J/Km³)
øm = ave. thermal resistivity of coverings (K.m/W)

Thus, for Copper Wire screen ;

s = (2.30/2) x (2.30/2) x 3.14159 => 4.155 sqmm

þm = ( 2400000+ 2400000)/2 => 2400000 J/Km³
øm = (3.5 + 3.5)/2 => 3.5 K.m/W
A = (2464 / 3450000) x 828.078 => .5914 −−
B = (1.22 / 3450000) x 685714 => .2425 −−
i(1.0) = sqrt( 881674 x .339237 / 1.0) => 546.9 A/1.0s
Ñ(1.0) = sqrt(1 +.1450742 + .01459) => 1.0769 −−
I(1.0) = 546.9 x 1.0769 x 63 => 37103 A/1.0s
i(3.0) = sqrt( 881674 x .339237 / 3.0) => 315.8 A/3.0s
Ñ(3.0) = sqrt(1 +.2512760 + .04377) => 1.1380 −−
I(3.0) = 315.8 x 1.1380 x 63 => 22638 A/3.0s

13
Item No. 3 : XL1/0800A33.CLDG 1C 800SQMM AL 33KV
XLPE
Technical Schedule for XL1/0800A33.CLDG

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−TX−2019/152−3
DOC. TITLE TECHNICAL PARTICULARS FOR XL1/0800A33.CLDG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet No. 1 of 2

Single Core 800 sqmm Aluminium Conductor, XLPE Insulated, Copper Wire Screened, Laminated
Aluminium Taped, MDPE Sheathed, 19000/33000 Volts (Um=36 kV) Electric Cable to IEC
60502−2 : 2005 Specifications.
Particulars Unit Details
1 Conductor ; ; ;
Phase construction −− Circular Stranded
Phase Conductor area sqmm 800 (34.0)
2 Core Construction ; ; ;
Conductor Screen mm 0.8 [ 0.60] ( 36.0 )
XLPE Insulation mm 9.0 [ 8.00] ( 54.4 )
Insulation Screen mm 0.8 [ 0.50] ( 56.3 )
Semi−Cond. Swellable Tape mm 0.3 [ − ] ( 56.7 )
Copper Wire Screen mm 63x2.3 [ 2.27] ( 61.3 )
Copper Binding Tape mm 0.1 [ − ] ( 61.4 )
Semi−Cond. Swellable Tape mm 0.3 [ − ] ( 61.9 )
3 Outer Construction ; ; ;
Laminated Alum Tape mm 0.2 [ 0.18] ( 62.3 )
MDPE Oversheath mm 5.0 [ 4.50] ( 73.1 )
Anti−termite additive −− Copper Naphthanate
Outer conductive layer −− Baked−on Graphite
4 Cable overall diameter mm 73.1
5 Min bending radius on laying/setting mm 1460 / 1100
6 Cable approx. weight per metre kg 7.44
7 Packing length / drum type m/−− 500 / Wooden
Nett / gross weight kg 3700 / 5000
Overall diameter x width mm 2600 x 1500
Note : minimum thickness or wire diameter in [SMALL], nominal external diameter in (ITALICS)

14
Technical Schedule for XL1/0800A33.CLDG (Cont'd)

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−TX−2019/152−3
DOC. TITLE TECHNICAL PARTICULARS FOR XL1/0800A33.CLDG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet No. 2 of 2

Single Core 800 sqmm Aluminium Conductor, XLPE Insulated, Copper Wire Screened, Laminated
Aluminium Taped, MDPE Sheathed, 19000/33000 Volts (Um=36 kV) Electric Cable to IEC
60502−2 : 2005 Specifications.
Particulars Unit Details
8 Electrical data ; ; ;
Max DC resistance at 20°C ohm/km 0,0367
AC resistance at 90.0°C ohm/km 0,050 ( 0,049)
Star reactance ohm/km 0,108 ( 0,166)
Conductor loss w/m/ph 15,38 ( 26,76)
Metallic covering loss w/m/ph 10,15
Dielectric loss w/m/ph 0,15
Max dielectric stress kV/mm 2,559
Star capacitance µF/km 0,337
Charging current A/km 2,01
Positive sequence impedance ohm/km 0,083 +j 0,108
Zero sequence impedance ohm/km 0,102 +j 0,053
9 Short circuit ratings ; sec 1.0 [ 3.0 ]
Phase Conductor kA 76,4 [ 44,4 ]
Copper Wire kA 37,1 [ 22,6 ]
Copper Tape kA 0,4 [ 0,3 ]
Aluminium Foil kA 5,9 [ 4,2 ]

10 Current ratings ; ; ;
In ground Amps 556 ( 739)
In ducts Amps 493 ( 752)
In air Amps 828 (1112)
In trough Amps 673 ( 898)
11 Installation conditions ; ; ;
Max. conductor temperature °C 90.0
Ambient air temperature °C 40.0
Ground temperature °C 30.0
Soil thermal resistivity Km/w 1.2
Depth of lay in ground mm 1200
Depth of lay to duct centre mm 1200
Sheath bonding −− Solid (Special)
Axial cable spacing mm 73 ( 146)
Axial duct spacing mm 160 ( 320)
Note : Data provided are for single circuits in trefoil formation.
Corresponding data in flat formation are shown in ITALICS.

15
Current Rating Calculations

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−CR−2019/152−3
DOC. TITLE CURRENT RATING CALCULATIONS FOR XL1/0800A33.CLDG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet No. 1 of 1

Cables laid direct in Ground, in PE Ducts, in Air (shaded) and in buried Trough.
Phase to earth voltage 19000 V DC resistance at 20°C 36.7 µohm/m
Phase to phase voltage 33000 V Ins. thm. resistivity 3.5 K.m/W
Power frequency 50 Hz Non−metallic sheath TR 3.50 K.m/W
Ins. rel. permittivity 2.5 −− Soil thm. resistivity 1.2 K.m.W
Tangent delta .004 −− Duct TR trefoil,flat 3.50, 3.50 K.m/W
Duct "u" trefoil,flat 1.87,1.87 −− Ductbank/Backfill TR 1.20, 1.20 K.m/W
Duct "v" trefoil,flat .31, .31 −− Diameter over conductor 34.0 mm
Duct "y" trefoil,flat .00, .00 −− Diameter over core 56.7 mm
Air "z" trefoil,flat .96,1.31 −− Metal cov. mean diam. 60.8 mm
Air "e" trefoil,flat 1.25,2.00 −− Overall diameter 73.1 mm
Air "g" trefoil,flat .20, .20 −− Duct int/ext trefoil 150,160 mm
Temp in ducts trefoil,flat 86.4,81.9 °C Duct int/ext flat 150,160 mm
Trough temp.rise trefoil,flat 15.0,15.8 °C Depth in ground, ducts 1200,1200 mm
Capacitance 336.9 pF/m Trough depth, width 1000, 500 mm
Duct bank dimensions mm Cross−bond sections 100/100/100 m/m/m
Lay configuration −− Trefoil Trefoil Trefoil Trefoil Flat Flat Flat Flat
Sheath bonding −− Solid Solid Solid Solid Special Special Special Special
Cable laying condition −− Ground Ducts Air Trough Ground Ducts Air Trough
Phase axial spacing mm 73 160 73 73 146 320 146 146
Ambient lay temperature °C 30.0 30.0 40.0 40.0 30.0 30.0 40.0 40.0
Max. conductor temperature °C 90.0 90.0 90.0 90.0 90.0 90.0 90.0 90.0
Skin effect −− .0361 .0361 .0361 .0361 .0361 .0361 .0361 .0361
Proximity effect −− .0207 .0043 .0207 .0207 .0051 .0011 .0051 .0051
AC resistance at max. temp. µohm/m 49.7 49.0 49.7 49.7 49.0 48.8 49.0 49.0
Metallic covering loss factor −− .6601 1.2644 .6633 .6613 .2843 .2843 .2843 .2843
Therm. resistance − Insulation K.m/W .2843 .2843 .2843 .2843 .0891 .0891 .0891 .0891
Therm. resistance − Oversheath K.m/W .1425 .1425 .0891 .0891 − .3403 − −
Therm. resist. cable to ducts K.m/W − .3329 − − − .0360 − −
Therm. resist. of ducts K.m/W − .0360 − − − 1.4224 − −
Therm. resist. outside ducts K.m/W − 1.5878 − − 1.8689 1.7986 .4522 .4925
Therm. resistance − External K.m/W 2.0368 1.9566 .6227 .6766 80.0 79.7 67.4 75.3
External surface temperature °C 82.0 82.8 75.3 80.3 26.8 27.6 60.6 39.5
Conductor loss per phase W/m 15.4 11.9 34.1 22.5 .15 .15 .15 .15
Dielectric loss per phase W/m .15 .15 .15 .15
Metallic cov. loss per phase W/m 10.15 15.06 22.59 14.89 739 752 1112 898
42.24 43.00 63.55 51.32
Calculated ratings Amps 556 493 828 673
Equivalent capacity mva 31.78 28.19 47.30 38.46 1: 1: 1: 1:−−
1:−− 1:−− 1:−− 1:−−
Cct nos : centre spacing no:mm 1: 1: 1: 1:−− −− 1 −− −−
Tier nos : depth spacing no:mm 1:−− 1:−− 1:−− 1:−−
Cable nos in ducts no/duct −− 1 −− −−

16
Short Circuit Rating Calculations

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−SC−2019/152−3
DOC. TITLE SHORT−CIRCUIT RATING CALCULATIONS FOR XL1/0800A33.CLDG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet No. 1 of 3

The short−circuit rating is initially calculated assuming heat generated is retained

within the metallic component (i.e. adiabatic) using the following equation ;

i ²t = K²S² x ln ((ãf + ß)/(ãi + ß)) ...(1)

Where ;

i = adiabatic short circuit current (A)

t = duration of short circuit (s)
S = area of metallic component (mm²)
ãi = initial short circuit temperature (°C)
ãf = final short circuit temperature (°C)
K,ß = constants for metallic component

Component; K ß S ãi ãf i(1.0) i(3.0)

Phase Conductor 148.0 228.0 800.0 90.0 250 75587 43640
Copper Wire 226.0 234.5 261.7 75.0 200 34455 19892
Copper Tape 226.0 234.5 1.5 75.0 200 197 114
Aluminium Foil 148.0 228.0 42.0 75.0 200 3657 2111

When heat transfer from the metallic component into adjacent materials is considered,
the initial rating calculated as above is corrected by multiplying the rating
with a "non−adiabatic" factor (Ñ) of the component (ref. IEC 60949:1988).

17
Short Circuit Rating Calculations (Cont'd)

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−SC−2019/152−3
DOC. TITLE SHORT−CIRCUIT RATING CALCULATIONS FOR XL1/0800A33.CLDG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet 2 of 3

For conductors, the factor Ñ is derived as follows ;

Ñ(t) = sqrt [(1 + F x A x sqrt(t/s) + F² x B x (t/s)] ...(2)

A = (C1/þc) x sqrt(þe/øe) ; C1 = 2464 mm/m
B = (C2/þc) x (þe/øe) ; C2 = 1.22 K.m.sqmm/J

For tape(s), metallic sheath and wire armour ;

Ñ(t) = 1 + 0.61(M sqrt(t)) − 0.069(M sqrt(t))² + 0.0043(M sqrt(t))³

...(3)
M = 0.7 x (sqrt(þi/øi) + sqrt(þe/øe)) / 2 x þc x tm x 0.001

Where ;

F = 0.7, factor for imperfect thermal contact

A,B,M = empirical constants calculated as above
þc = specific heat of metallic component (J/Km³)
þi,þe = specific heat of inner &exterior coverings (J/Km³)
øi,øe = thermal resistivity of inner &exterior coverings (K.m/W)
tm = thickness of metallic medium (mm)

Conductors ; þc þe øe A B
Phase Conductor 2500000 2400000 3.5 .8162 .3346

Other components ; tm þc þi þe øi øe M
Copper Tape 0.100 3450000 2400000 2400000 3.5 3.5 1.680
Aluminium Foil .20 2500000 2400000 2400000 3.5 3.5 1.159

Resolving ; i(1.0) x Ñ(1.0)= I(1.0) i(3.0) x Ñ(3.0)= I(3.0)

Phase Conductor 75587 1.010 76354 43640 1.018 44410
Copper Tape 197 1.851 365 114 2.297 262
Aluminium Foil 3657 1.621 5928 2111 1.981 4183

18
Short Circuit Rating Calculations (Cont'd)

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−SC−2019/152−3
DOC. TITLE SHORT−CIRCUIT RATING CALCULATIONS FOR XL1/0800A33.CLDG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet No. 3 of 3

For non−adiabatic rating of spaced wire screens, the non−adiabatic rating

of each wire is multiplied by the number of wires to obtain the full
short−circuit current using the following equations ;

I(t) = i(t) x Ñ(t) x n ..(4)

Ñ(t) = sqrt[ 1 + F x A x sqrt (t/s) + F² x B x (t/s) ] ..(5)
A = (C1/þc) x sqrt(þm/øm) ; C1 = 2464 mm/m
B = (C2/þc) x (þm/øm) ; C2 = 1.22 Km.sqmm/J

Where ;

I = non−adiabatic rating for total screen (Amps)

i = adiabatic ratings for one wire (Amps)
Ñ = non−adiabatic factor
n = total number of wires ( 63)
t = duration of short circuit (sec)
F = 0.5 factor for wires "not fully embedded"
A,B = empirical constants of coverings
C1,C2 = calculation constants as stipulated
s = area of one wire (mm²)
þc = specific heat of metallic medium (J/Km³)
þm = ave. specific heat of coverings (J/Km³)
øm = ave. thermal resistivity of coverings (K.m/W)

Thus, for Copper Wire screen ;

s = (2.30/2) x (2.30/2) x 3.14159 => 4.155 sqmm

þm = ( 2400000+ 2400000)/2 => 2400000 J/Km³
øm = (3.5 + 3.5)/2 => 3.5 K.m/W
A = (2464 / 3450000) x 828.078 => .5914 −−
B = (1.22 / 3450000) x 685714 => .2425 −−
i(1.0) = sqrt( 881674 x .339237 / 1.0) => 546.9 A/1.0s
Ñ(1.0) = sqrt(1 +.1450742 + .01459) => 1.0769 −−
I(1.0) = 546.9 x 1.0769 x 63 => 37103 A/1.0s
i(3.0) = sqrt( 881674 x .339237 / 3.0) => 315.8 A/3.0s
Ñ(3.0) = sqrt(1 +.2512760 + .04377) => 1.1380 −−
I(3.0) = 315.8 x 1.1380 x 63 => 22638 A/3.0s

19
Item No. 4 : XL1/1000A33.CLDG 1C 1000SQMM AL 33KV
XLPE
Technical Schedule for XL1/1000A33.CLDG

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−TX−2019/152−4
DOC. TITLE TECHNICAL PARTICULARS FOR XL1/1000A33.CLDG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet No. 1 of 2

Single Core 1000 sqmm Aluminium Conductor, XLPE Insulated, Copper Wire Screened,
Laminated Aluminium Taped, MDPE Sheathed, 19000/33000 Volts (Um=36 kV) Electric Cable to
IEC 60502−2 : 2005 Specifications.
Particulars Unit Details
1 Conductor ; ; ;
Phase construction −− Circular Stranded
Phase Conductor area sqmm 1000 (38.7)
2 Core Construction ; ; ;
Conductor Screen mm 0.8 [ 0.60] ( 40.7 )
XLPE Insulation mm 9.0 [ 8.00] ( 59.1 )
Insulation Screen mm 0.8 [ 0.50] ( 60.9 )
Semi−Cond. Swellable Tape mm 0.3 [ − ] ( 61.4 )
Copper Wire Screen mm 63x2.3 [ 2.27] ( 66.0 )
Copper Binding Tape mm 0.1 [ − ] ( 66.1 )
Semi−Cond. Swellable Tape mm 0.3 [ − ] ( 66.6 )
3 Outer Construction ; ; ;
Laminated Alum Tape mm 0.2 [ 0.18] ( 67.0 )
MDPE Oversheath mm 5.0 [ 4.50] ( 77.8 )
Anti−termite additive −− Copper Naphthanate
Outer conductive layer −− Baked−on Graphite
4 Cable overall diameter mm 77.8
5 Min bending radius on laying/setting mm 1560 / 1170
6 Cable approx. weight per metre kg 8.25
7 Packing length / drum type m/−− 500 / Wooden
Nett / gross weight kg 4100 / 5400
Overall diameter x width mm 2700 x 1500
Note : minimum thickness or wire diameter in [SMALL], nominal external diameter in (ITALICS)

20
Technical Schedule for XL1/1000A33.CLDG (Cont'd)

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−TX−2019/152−4
DOC. TITLE TECHNICAL PARTICULARS FOR XL1/1000A33.CLDG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet No. 2 of 2

Single Core 1000 sqmm Aluminium Conductor, XLPE Insulated, Copper Wire Screened,
Laminated Aluminium Taped, MDPE Sheathed, 19000/33000 Volts (Um=36 kV) Electric Cable to
IEC 60502−2 : 2005 Specifications.
Particulars Unit Details
8 Electrical data ; ; ;
Max DC resistance at 20°C ohm/km 0,0291
AC resistance at 90.0°C ohm/km 0,041 ( 0,040)
Star reactance ohm/km 0,104 ( 0,162)
Conductor loss w/m/ph 14,70 ( 27,60)
Metallic covering loss w/m/ph 11,64
Dielectric loss w/m/ph 0,17
Max dielectric stress kV/mm 2,505
Star capacitance µF/km 0,373
Charging current A/km 2,22
Positive sequence impedance ohm/km 0,073 +j 0,104
Zero sequence impedance ohm/km 0,094 +j 0,049
9 Short circuit ratings ; sec 1.0 [ 3.0 ]
Phase Conductor kA 95,3 [ 55,4 ]
Copper Wire kA 37,1 [ 22,6 ]
Copper Tape kA 0,4 [ 0,3 ]
Aluminium Foil kA 6,4 [ 4,5 ]

10 Current ratings ; ; ;
In ground Amps 601 ( 833)
In ducts Amps 526 ( 846)
In air Amps 917 (1281)
In trough Amps 735 (1021)
11 Installation conditions ; ; ;
Max. conductor temperature °C 90.0
Ambient air temperature °C 40.0
Ground temperature °C 30.0
Soil thermal resistivity Km/w 1.2
Depth of lay in ground mm 1200
Depth of lay to duct centre mm 1200
Sheath bonding −− Solid (Special)
Axial cable spacing mm 78 ( 156)
Axial duct spacing mm 160 ( 320)
Note : Data provided are for single circuits in trefoil formation.
Corresponding data in flat formation are shown in ITALICS.

21
Current Rating Calculations

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−CR−2019/152−4
DOC. TITLE CURRENT RATING CALCULATIONS FOR XL1/1000A33.CLDG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet No. 1 of 1

Cables laid direct in Ground, in PE Ducts, in Air (shaded) and in buried Trough.
Phase to earth voltage 19000 V DC resistance at 20°C 29.1 µohm/m
Phase to phase voltage 33000 V Ins. thm. resistivity 3.5 K.m/W
Power frequency 50 Hz Non−metallic sheath TR 3.50 K.m/W
Ins. rel. permittivity 2.5 −− Soil thm. resistivity 1.2 K.m.W
Tangent delta .004 −− Duct TR trefoil,flat 3.50, 3.50 K.m/W
Duct "u" trefoil,flat 1.87,1.87 −− Ductbank/Backfill TR 1.20, 1.20 K.m/W
Duct "v" trefoil,flat .31, .31 −− Diameter over conductor 38.7 mm
Duct "y" trefoil,flat .00, .00 −− Diameter over core 61.4 mm
Air "z" trefoil,flat .96,1.31 −− Metal cov. mean diam. 65.5 mm
Air "e" trefoil,flat 1.25,2.00 −− Overall diameter 77.8 mm
Air "g" trefoil,flat .20, .20 −− Duct int/ext trefoil 150,160 mm
Temp in ducts trefoil,flat 87.0,82.5 °C Duct int/ext flat 150,160 mm
Trough temp.rise trefoil,flat 15.8,16.6 °C Depth in ground, ducts 1200,1200 mm
Capacitance 372.7 pF/m Trough depth, width 1000, 500 mm
Duct bank dimensions mm Cross−bond sections 100/100/100 m/m/m
Lay configuration −− Trefoil Trefoil Trefoil Trefoil Flat Flat Flat Flat
Sheath bonding −− Solid Solid Solid Solid Special Special Special Special
Cable laying condition −− Ground Ducts Air Trough Ground Ducts Air Trough
Phase axial spacing mm 78 160 78 78 156 320 156 156
Ambient lay temperature °C 30.0 30.0 40.0 40.0 30.0 30.0 40.0 40.0
Max. conductor temperature °C 90.0 90.0 90.0 90.0 90.0 90.0 90.0 90.0
Skin effect −− .0564 .0564 .0564 .0564 .0564 .0564 .0564 .0564
Proximity effect −− .0357 .0083 .0357 .0357 .0088 .0021 .0088 .0088
AC resistance at max. temp. µohm/m 40.7 39.7 40.7 40.7 39.7 39.5 39.7 39.7
Metallic covering loss factor −− .7922 1.5069 .7960 .7936 .2568 .2568 .2568 .2568
Therm. resistance − Insulation K.m/W .2568 .2568 .2568 .2568 .0833 .0833 .0833 .0833
Therm. resistance − Oversheath K.m/W .1333 .1333 .0833 .0833 − .3225 − −
Therm. resist. cable to ducts K.m/W − .3154 − − − .0360 − −
Therm. resist. of ducts K.m/W − .0360 − − − 1.4224 − −
Therm. resist. outside ducts K.m/W − 1.5878 − − 1.8335 1.7808 .4262 .4667
Therm. resistance − External K.m/W 2.0013 1.9392 .5861 .6406 80.6 80.4 67.8 75.9
External surface temperature °C 82.7 83.5 76.1 81.1 27.6 28.3 65.3 41.4
Conductor loss per phase W/m 14.7 11.0 34.3 22.0 .17 .17 .17 .17
Dielectric loss per phase W/m .17 .17 .17 .17
Metallic cov. loss per phase W/m 11.64 16.58 27.28 17.46 833 846 1281 1021
47.64 48.38 73.24 58.36
Calculated ratings Amps 601 526 917 735
Equivalent capacity mva 34.33 30.08 52.42 42.00 1: 1: 1: 1:−−
1:−− 1:−− 1:−− 1:−−
Cct nos : centre spacing no:mm 1: 1: 1: 1:−− −− 1 −− −−
Tier nos : depth spacing no:mm 1:−− 1:−− 1:−− 1:−−
Cable nos in ducts no/duct −− 1 −− −−

22
Short Circuit Rating Calculations

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−SC−2019/152−4
DOC. TITLE SHORT−CIRCUIT RATING CALCULATIONS FOR XL1/1000A33.CLDG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet No. 1 of 3

The short−circuit rating is initially calculated assuming heat generated is retained

within the metallic component (i.e. adiabatic) using the following equation ;

i ²t = K²S² x ln ((ãf + ß)/(ãi + ß)) ...(1)

Where ;

i = adiabatic short circuit current (A)

t = duration of short circuit (s)
S = area of metallic component (mm²)
ãi = initial short circuit temperature (°C)
ãf = final short circuit temperature (°C)
K,ß = constants for metallic component

Component; K ß S ãi ãf i(1.0) i(3.0)

Phase Conductor 148.0 228.0 1000.0 90.0 250 94484 54550
Copper Wire 226.0 234.5 261.7 75.0 200 34455 19892
Copper Tape 226.0 234.5 1.5 75.0 200 197 114
Aluminium Foil 148.0 228.0 45.0 75.0 200 3918 2262

When heat transfer from the metallic component into adjacent materials is considered,
the initial rating calculated as above is corrected by multiplying the rating
with a "non−adiabatic" factor (Ñ) of the component (ref. IEC 60949:1988).

23
Short Circuit Rating Calculations (Cont'd)

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−SC−2019/152−4
DOC. TITLE SHORT−CIRCUIT RATING CALCULATIONS FOR XL1/1000A33.CLDG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet 2 of 3

For conductors, the factor Ñ is derived as follows ;

Ñ(t) = sqrt [(1 + F x A x sqrt(t/s) + F² x B x (t/s)] ...(2)

A = (C1/þc) x sqrt(þe/øe) ; C1 = 2464 mm/m
B = (C2/þc) x (þe/øe) ; C2 = 1.22 K.m.sqmm/J

For tape(s), metallic sheath and wire armour ;

Ñ(t) = 1 + 0.61(M sqrt(t)) − 0.069(M sqrt(t))² + 0.0043(M sqrt(t))³

...(3)
M = 0.7 x (sqrt(þi/øi) + sqrt(þe/øe)) / 2 x þc x tm x 0.001

Where ;

F = 0.7, factor for imperfect thermal contact

A,B,M = empirical constants calculated as above
þc = specific heat of metallic component (J/Km³)
þi,þe = specific heat of inner &exterior coverings (J/Km³)
øi,øe = thermal resistivity of inner &exterior coverings (K.m/W)
tm = thickness of metallic medium (mm)

Conductors ; þc þe øe A B
Phase Conductor 2500000 2400000 3.5 .8162 .3346

Other components ; tm þc þi þe øi øe M
Copper Tape 0.100 3450000 2400000 2400000 3.5 3.5 1.680
Aluminium Foil .20 2500000 2400000 2400000 3.5 3.5 1.159

Resolving ; i(1.0) x Ñ(1.0)= I(1.0) i(3.0) x Ñ(3.0)= I(3.0)

Phase Conductor 94484 1.009 95341 54550 1.016 55410
Copper Tape 197 1.851 365 114 2.297 262
Aluminium Foil 3918 1.621 6351 2262 1.981 4482

24
Short Circuit Rating Calculations (Cont'd)

CUSTOMER DUTA TECHNIC SDN BHD

PROJECT/REF. SOLAR PROJECT
MANUFACTURER POWER CABLES MALAYSIA SDN BHD
DOCUMENT NO. PCM−SC−2019/152−4
DOC. TITLE SHORT−CIRCUIT RATING CALCULATIONS FOR XL1/1000A33.CLDG

Issued by : aminudi Date : 23−Apr−2019 Revision No. 0 Sheet No. 3 of 3

For non−adiabatic rating of spaced wire screens, the non−adiabatic rating

of each wire is multiplied by the number of wires to obtain the full
short−circuit current using the following equations ;

I(t) = i(t) x Ñ(t) x n ..(4)

Ñ(t) = sqrt[ 1 + F x A x sqrt (t/s) + F² x B x (t/s) ] ..(5)
A = (C1/þc) x sqrt(þm/øm) ; C1 = 2464 mm/m
B = (C2/þc) x (þm/øm) ; C2 = 1.22 Km.sqmm/J

Where ;

I = non−adiabatic rating for total screen (Amps)

i = adiabatic ratings for one wire (Amps)
Ñ = non−adiabatic factor
n = total number of wires ( 63)
t = duration of short circuit (sec)
F = 0.5 factor for wires "not fully embedded"
A,B = empirical constants of coverings
C1,C2 = calculation constants as stipulated
s = area of one wire (mm²)
þc = specific heat of metallic medium (J/Km³)
þm = ave. specific heat of coverings (J/Km³)
øm = ave. thermal resistivity of coverings (K.m/W)

Thus, for Copper Wire screen ;

s = (2.30/2) x (2.30/2) x 3.14159 => 4.155 sqmm

þm = ( 2400000+ 2400000)/2 => 2400000 J/Km³
øm = (3.5 + 3.5)/2 => 3.5 K.m/W
A = (2464 / 3450000) x 828.078 => .5914 −−
B = (1.22 / 3450000) x 685714 => .2425 −−
i(1.0) = sqrt( 881674 x .339237 / 1.0) => 546.9 A/1.0s
Ñ(1.0) = sqrt(1 +.1450742 + .01459) => 1.0769 −−
I(1.0) = 546.9 x 1.0769 x 63 => 37103 A/1.0s
i(3.0) = sqrt( 881674 x .339237 / 3.0) => 315.8 A/3.0s
Ñ(3.0) = sqrt(1 +.2512760 + .04377) => 1.1380 −−
I(3.0) = 315.8 x 1.1380 x 63 => 22638 A/3.0s

25