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QUALITY ASSURANCE PLAN FASTNERS

PROJECT: MILAN LAB CONNECTIVITY ITEM DETAIL: F/T STUD WITH 2 HEAVY HEX NUTS & 2 WASHER
CLIENT: YASH EPC PROJECTS PVT. LTD. QAP NO.:PNB/YASH/01
CONSULTANT : PRACTBBBL ENGINEERS REV NO. 1 & DATE:: 27.03.2019
MANUFACTURER NAME: PIONEER NUTS & BOLTS PVT. LTD REF DOC.: ASTM A320 GR. L7/A 194 GR7/GR4
TPIA/INSPECTION: BVIL PO NO.:19/GSPL/ML/10-AMD 02 DATED: 26.03.2019
SR. NO. COMPONENT&OPERATTIONS TYPES OF CHECK QUANTAM OF REFERENCE DOCUMENTS ACCEPTANCE NORMS FORMET OF RECORD INSPECTION
CHECK VENDOR TPIA
1 RAW MATERIAL
1.MANUFACTURING PROCESS OF ASTM A320 L7/A 194 GR7 ASTM A320 L7/A 194 GR 7 MTC/LAB TEST REPORT 3.1
100%
RAW MATERIAL STEEL R R
2.CHEMICAL COMPOSITION ASTM A320 L7/A 194 GR7 ASTM A320 L7/A 194 GR7 MTC/LAB TEST REPORT 3.1
PER HEAT
R R
3.PMI CHECK 100% ASTM A320 L7/A 194 GR7 ASTM A320 L7/A 194 GR7 INSPECTION REPORT 3.2 R W
4.VISUAL 100% ASTM A320 L7/A 194 GR7 ASTM A320 L7/A 194 GR7 INSPECTION REPORT 3.2 P W
2 INPROCESS INSPECTION
1.MFG. BOLT & NUT 1.CUTTING,GRINDING,FORGING, 100% VENDOR DRG./ASTM A 320 L7 / A 194 VENDOR DRG./ASTM A 320 L7 / A 194 DIMENSION REPORT 3.1 P R
THREADING, ETC GR7/ASME B18.2.1&2.2/ ASTM F436 GR7/ASME B18.2.1&2.2/ ASTM F436
2.PRODUCT DIMENSONS 100% VENDOR DRG./ASTM A 320 L7 / A 194 VENDOR DRG./ASTM A 320 L7 / A 194 DIMENSION REPORT 3.1 P R
GR7/ASME B18.2.1&2.2/ ASTM F436 GR7/ASME B18.2.1&2.2/ ASTM F436
2. HEAT TREATMENT 1.HEAT TREATMENT 100% ASTM A 370 /A 320 L7/A 194 GR7/ASTM ASTM A 370 /A 320 L7/A 194 GR7/ASTM F436 HT GRAPH/INSPECTION P R
CYCLE(TEMP./TIME CHART) F436 TENDER SPEC. TENDER SPEC. REPORT 3.1
3.STAMPING OF SAMPLE FOR 1.STAMPING OF TEST SAMPLE 100% ASTM A 370 /A 320 L7/A 194 GR7/ASTM ASTM A 370 /A 320 L7/A 194 GR7/ASTM F436 INSPECTION REPORT 3.2 P W
TESTING F436 TENDER SPEC. TENDER SPEC.
4.MECHANICAL TESTING 1.TENSILE TESTING(TS,YS,EL%, %RA) ONE/HEAT/LOT ASTM A 370 /A 320 L7 / A 194 GR7/TENDER ASTM A 370 /A 320 L7 / A 194 GR7/TENDER INSPECTION REPORT 3.2 P W
SPEC. SPEC.
2.PROOF LOAD TEST ONE/HEAT/LOT ASTM A 370 /A 320 L7 / A 194 GR7/TENDER ASTM A 370 /A 320 L7 / A 194 GR7/TENDER INSPECTION REPORT 3.2 P W
SPEC. SPEC.
3.HARDNESS TESTING 5%/HEAT/LOT ASTM A 370 /A 320 L7/A 194 GR7/ASTM ASTM A 370 /A 320 L7/A 194 GR7/ASTM F436 INSPECTION REPORT 3.2 P W
F436 TENDER SPEC. TENDER SPEC.
4.IMPACT TEST AT -101 C ONE/HEAT/LOT ASTM A 370 /A 320 L7 / A 194 GR7/TENDER AVG 27J & IND 20J / TENDER SPEC. INSPECTION REPORT 3.2 P W
SPEC.
5.PRODUCT CHEMICAL CHECK 1. CHEMICAL ANALYSIS ONE/HEAT/LOT ASTM A 370 /A 320 L7 / A 194 A 320 L7/ A 194 GR4/GR7/TENDER SPEC INSPECTION REPORT 3.2 P R
GR4/GR7/TENDER SPEC.
5%/HEAT/LOT ASTM A 370 /A 320 L7 / A 194 GR7/TENDER A 320 L7/ A 194 GR4/GR7/TENDER SPEC INSPECTION REPORT 3.2
ANALYSIS 2.PMI TEST SPEC. P W

QUALITY ASSURANCE PLAN FASTNERS


PROJECT: MILAN LAB CONNECTIVITY ITEM DETAIL: F/T STUD WITH 2 HEAVY HEX NUTS & 2 WASHER
CLIENT: YASH EPC PROJECTS PVT. LTD. QAP NO.:PNB/YASH/01
CONSULTANT : REV NO. 1 & DATE:: 27.03.2019
MANUFACTURER NAME: PIONEER NUTS & BOLTS PVT. LTD REF DOC.: ASTM A320 GR. L7/A 194 GR7/GR4
TPIA/INSPECTION: BVIL PO NO.:19/GSPL/ML/10-AMD 02 DATED: 26.03.2019
SR. NO. COMPONENT&OPERATTIONS TYPES OF CHECK QUANTAM OF REFERENCE DOCUMENTS ACCEPTANCE NORMS FORMET OF RECORD INSPECTION
CHECK VENDOR TPIA
3 FINAL INSPECTION
ASTM A 370 /A 320 L7/A 194 GR7/ASTM ASTM A 370 /A 320 L7/A 194 GR7/ASTM F436 INSPECTION REPORT 3.2
1.FINALINSPECTION 1.VISUAL/STAMPING/MARKING 100% F436 TENDER SPEC. TENDER SPEC. P 100% W
ASTM A 370 /A 320 L7/A 194 GR7/ASTM ASTM A 370 /A 320 L7/A 194 GR7/ASTM F436 INSPECTION REPORT 3.2
2.DIMENSIONS 100% F436 TENDER SPEC. TENDER SPEC. P 10% W
4 FINAL DOCUMENTS
1.QAP/PO/MTC/IR/COMPLIANCE AS PER TENDER SPEC / AS PER APPR. DRG. & AS PER TENDER SPEC / AS PER APPR. DRG. &
1.FINAL DOCUMENTS CERTIFICATES 100% QAP QAP COMPLIANCE CERTIFICATE P R
AS PER TENDER SPEC / AS PER APPR. DRG. & AS PER TENDER SPEC / AS PER APPR. DRG. &
2.INSPECTION RELEASE NOTE 100% QAP QAP COMPLIANCE CERTIFICATE H P

Legend: P-Perform, W-Witness, H-Hold, TPIA-Third Party Inspection Agency

NOTE: 1.TPIA SHALL ISSUE 3.2 CERTIFICATE AS PER BS EN 10204.


2.MATERIAL & TYPE SHALL BE AS PER TENDER SPEC/DATA SHEET.
3.START & STOP TEMP. CHART SAHLL BE SIGNED BY TPIA, ALSO POWER FAILURE LOG SHALL BE MAINTAINED.
4.SAMPLE FROM ANY ONE LOT/HEAT SHALL BE TESTED BY CLIENT (GSPL) UNDER THEIR WITNESS THIRD PARTY LAB AT DICRETION.

REVIEWED & ACCEPTED

PREPARED BY: APPROVED BY: CONSULTANT: CLIENT:GUJRAT STATE PETRONET LIMITED

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