Method Statement For Pneumatic Test

Method Statement for Metallic Pipe Work Pneumatic Pressure Testing TKN-MST-CST-CS5-025
Revision: P4-C Status: IFR Date: 26.04.2017 Page 2 of 12
DOCUMENT REVISION HISTORY
REVISION DATE
REV. UPDATE / AMENDMENT DETAILS
DESCRIPTION
ISSUED
P4-A DIC 30.03.2017 Discipline Internal Check
P4-B IDC 30.03.2017 Inter-Discipline Check
P4-C IFR 30.03.2017 Issued for Review

HOLDS
No. Section Description Input From Planned

Date
INDEX
1. SCOPE……………………………………………………………………….……..……...….….……....5
2. REFERENCES………………………………………………………………..……….………..……......5
3. DEFINITIONS AND ABBREVIATONS………………………………………………….…...………..6
4. RESPONSIBILITIES……………………………………………………………..….….………..….…..7
5. HEALTH and SAFETY…………………………………………………….……..….….…….…..……..7
6. EQUIPMENTS…………………………………………………………..……………….…..….….…....8
7. TEST PACKAGE………………...…………………………………….…………………….….…….....8
8. TEST MEDIUM……………………………………………………………………………………….....8
9. TEST PRESSURE…………………………...………………………………………….……....………..8
10. MANOMETER………………………………...…………………………………..……………...……...8
11. PREPARATION OF TEST CIRCUIT…… ………………………..……..………………….…….…....9
12. PNEUMATIC PRESSURE TESTING.……………………………………………………….........….....9
13. TKN-HSE-GEN-RA-001-00075
1. SCOPE
This method statement describes the general requirements for field pneumatic tests of pipelines for CS5 &
MS2 Pipeline.
2. REFERENCES
Document Number Document Title

WRP-SPC-MTE-GEN-044 Specification for Flushing, Pressure Testing and Cleaning of
Piping
WRP-PCD-QAC-GEN-002 Quality, Inspection & Surveillance Requirements -
Contractors & Vendors
WRP-SPC-MTE-GEN-016 Specification for Welding, Inspection and PWHT for Plant
Equipment
WRP-SPC-MTE-GEN-017 Specification for the Welding, Inspection and PWHT for
Plant Piping
WRP-SPC-MTE-GEN-025 Specification for Insulation
WRP-SPC-MTE-GEN-031 Specification for the Technical Supply of Bolts and Gaskets
WRP-SPC-MTE-GEN-033 Piping Material Line Class Specification
WRP–SPC–MTE–GEN–030 Specification for Piping Fabrication and Installation
WRP-SPC-MTE-GEN-001 Paint Specification
WRP-PCD-LGM-GEN-001 Procurement, Logistics And Packaging Instructions For
Contractors
WRP-REP-EGG-GEN-003 Project Basis of Design
WRP-SPC-ICT-GEN-011 Specification for Instrument Installation
WRP-MTO-MTE-GEN-012 Piping and Valves Bulks MTO
TKN-PLN-QAC-GEN-001 Project Quality Plan
TKN-PCD-QAC-GEN-066 Procedure For PE Pipe Installation
TKN-PCD-QAC-GEN-010 Calibration Procedure
TKN-PCD-QAC-GEN-011 Steel Structure Fabrication & Installation Procedure
ASME B31.3 Process Piping
EN 10204 Metallic Products-Types of Inspection documents
EN 805 Water supply- Requirements for systems and components
outside buildings
NFPA-24 Standard for the Installation of Private Fire Service Mains
and Their Appurtenances
ASTM A380 Standard Practice for Cleaning, Descaling, and Passivation
of Stainless Steel Parts, Equipment, and Systems
ASME V ARTICLE 10 Boiler and Pressure Vessel Code – Leak Testing
WRP-DPD-PRS-GEN-001 Piping And Instrumentation Diagram Legend Piping
Symbols And Details
WRP-LST-MTE-GEN-002 Piping Material Class Index
WRP-LST-PIE-GEN-001 Standard Pipe Support Catalogue
WRP-SPC-MTE-GEN-013 Specification For Pipeline Fittings And Flanges

WRP-SPC-MTE-GEN-034 Specification For PE Piping
WRP-SPC-PIE-GEN-001 Plant Layout And Piping Design Criteria
WRP-SPC-HSE-GEN-001 Health, Safety, Social And Environmental Requirements
For Suppliers And Vendors
TNP-PLN-ENV-GEN-001 Tanap Environmental And Social Management Plan
TNP-PCD-HSE-GEN-002 Environmental Requirements For Contractors And Suppliers
3. DEFINITIONS AND ABBREVIATONS

TANAP Trans Anatolian Natural Gas Pipeline
PWHT Post Weld Heat Treatment
MTO Material Take Off
P&ID Piping and Instrumentation Diagram
HDPE High Density Polyethylene
HPJF High Pressure Jet Flushing
HVWF High Velocity Water Flushing
NPS Nominal Pipe Size (in inches)
PAS Pressurised Air Shock-Blowing
NDE Non-destructive Examination
ASTM American Society for Testing and Materials
ASME American Society of Mechanical Engineers
EN European Norm from the European Committee for Standardisation
AWWA American Water Works Association
NFPA National Fire Protection Association
PPB Parts per Billion
MSDS Material Safety Data Sheet
Project Trans-Anatolian Natural Gas Pipeline Project Compressor and Metering
Stations
Contractor TEKFEN Construction & Installation Co.
Client TANAP DOĞALGAZ İLETİM A.Ş.
EPCM Worley Parsons Project Management and Engineering Limited Company
Approved The revision of the related Contractor’s document such as procedure, plan,
drawing, etc., which was approved by the EPCM / Client
Drawing Related drawings approved by the EPCM / Client for Construction
Fabrication General term used to cover both Pre-fabrication and Site Fabrication
activities
4. REPONSIBILITIES
4.1. Responsibilities of the Site Manager;

 Promote safety awareness in the workplace
 Assign the appropriate resources and personnel to carry out the work
 Monitor and expedite progress in accordance with the schedule
 Ensure that specified quality and safety standards are maintained.
 Report labour utilization and progress.
 Preparing lifting plan and organized all schedules.
 Overal site safety management.
4.2. Responsibilities of the QA/QC Chief;
 He&She has the overall responsibility and authority for coordination and implementation of all activities
related to the QC System.
 He also provides for all inspection, examination, testing activities and for preparation of Code welding
material specification, including control of subcontracted NDE service, as well as control of WPS,
qualification of welding procedures, welders and welding operators, from technical point of view.
4.3. Responsibilities of the Site HSE Responsible;
 He has overall responsibility regarding development, implementation and monitoring of HSE
programme capable of achieving lowest exposure to hazards and accidents on site.
4.4. Responsibilities of the Site QC Inspector;
 He has the overall responsibility and authority for coordination and implementation of all activities
related to the QC System on site and reported to QA/QC Manager.
 He also responsible for all inspection, examination, welding control due to code and client specification
requirements.
 He also issued for approval all reports each inspection steps on site.
5. HEALTH & SAFETY
 During pipeline pneumatic test for strength, protected area should be set and marked inside and outside
of the building. Minimal distance in any direction from the pipeline should be arranged as per HSE
requirements of Project. When pressure is increased in the pipeline and achieved the testing pressure,
presence of people in the protected area is prohibited.
 Pipelines can be inspected only after the test pressure is reduced to operating pressure.
 Persons performing tests and inspection should be specially instructed. Presence of other persons in the
protected area is prohibited.
 If any leaks are discovered in tested pipelines, the pressure value should be reduced to the atmosphere
pressure, only after ensuring the pressure absence, tightness can be eliminated.
 Testing place should be barricaded; warning signs should be installed at paces where occurrence of
strangers is possible.
 During testing it is prohibited to eliminate defects, to tighten pipeline flange couplings under pressure.
 During testing it is prohibited to hammer or knock the pipeline walls.
 Only process personnel with knowledge of unit process diagram can be admitted to testing the piping for
leakage.
 Head of the unit should directly supervise all works concerning piping leakage test, or a shift supervisor
either chief operator can substitute him on his assignment.
6. EQUIPMENTS
 Compressor
 Manifold
 Hose
 Hand Tools
 Test Blinds
 Safety Valve
 Pressure Gauges
 Test Recorder
7. TEST PACKAGE
The Test Pack shall contain the following documents / drawings when submits to Contractor for review:
 Test Pack Cover Sheet
 P & ID (marked up)
 Isometrics with joint weld numbers (weldmap) and marked up line in red
 Line-list (marked)
 Calibration Certificates for Gauges.
 Summary lists of line weld joints & NDE (ensure all welding, repairs and NDE completed and reported)
 Punch List
 Pneumatic Test Form
 Internal cleaning report
8. TEST MEDIUM
The gas used as a test medium shall be non-flammable and non-toxic. Compressed air /inert gas will be used
for pneumatic test.
9. TEST PRESSURE
Test pressure shall be not less than the test pressure mentioned on the ISO Drawings and Line Lists.
10. MANOMETER
Manometers that will be used during pneumatic activities shall have dials graduated over a range of 1.5
times the maximum test pressure and no greater than twice the maximum intended pressure. Manometers shall
be choosen in accordance with procedure for pressure testing TKN-PCD-QAC-GEN-062.
11. PREPARATION OF TEST CIRCUIT
Test Circuit and limits shall be highlighted on Isometrics and P&ID. Blinding work shall be completed prior
to pressurizing the system and installed temporary spades/blind flanges shall be listed in the test package. After
the test circuit is prepared the whole test circuit will be punched by Subcontractor/Contractor
A calibrated pressure gauge will be on the test manifold and at least one pressure gauge will be installed in
the piping system to be tested. The calibration certificates shall be attached to the pressure test folder.
12. PNEUMATIC PRESSURE TESTING
 Preliminary pneumatic test will be conducted at 1.7 bar to detect major leaking of the pipe system.
 Compressed air or inert gas (argon or nitrogen) shall be used.
 The pressure in the system shall gradually be increased to not more than half of the test pressure, after
which the pressure shall be increased in steps until the required test pressure has been reached.
 Maintain the test pressure for a minimum 5 minutes.
 Reduce the test pressure to maximum operating pressure.
 Conduct the examination by soap bubble or equivalent method of piping system for leak detect.
12.1. Retest
If there are found any leakage during the pressure test, the piping system shall be retested to the specified
pressure after repairs have been made. Any lines changed after they have been tested shall be retested.
12.2. Test Completion
 In the event that repairs or additions are made following the pressure test, the affected piping shall be
retested at the pressures originally specified for the test. Retesting of minor repairs or additions may be
waived subject to Contractor/Client approval.
 After completion of testing, all temporary arrangements and blinds shall be removed; all operating blinds
returned to proper position and all lines and piping components shall be completely drained. Valves,
orifice plates, expansion joints and short pieces of piping which have been removed, shall be reinstalled
with proper gaskets in place.
 Instruments which were removed or blocked out for test shall be reinstalled and blocks placed in the
normal operating position after test as per pre-commissioning team reqirements and scope of
Subcontractor responsibilities.
12.3. Sample Test Manifold Types
12.4. Instruments and Special Components
Piping Testing Piping Cleaning Reinstatement
Temp. Temp.
R Included Included in After After
Component spool or Isolated spool or Isolated
ef in Test Cleaning testing cleaning
Remove Remove
1 Analyzers X X
2 Control Valves X X X
On/Off valves full

3 X X
bore/ butterfly
On/Off valves full

4 bore/ butterfly
X X X
(Soft Seat Type)
Temp. Temp.
Remove Remove
Flow instruments –
5 D/P cell & bellows X X
type
Flow instruments –
6 X X X
Rota meters
Flow meter-positive
7 X X X
displacement type
Flow meters turbine

8 X X X
type
Flow indicating
9 X X
switches-bellow type
10 Gauge glasses X X
Level Instrument-
11 X X
Displacer Type
Level Instrument-D/P
12 X X
cell & bellow type
Level Switches-Float
13 X X X
Type
15 Orifice plates X X X
16 Pressure gauges X X
Pressure instruments-
17 X X
all type
18 Pressure Regulators X X X
19 Pressure Switches X X
20 Thermo wells X X
21 PSV’s X X
22 Rupture Disks X X X
PSV’s, TSV’s-NPS ¾
23 X X
and NPS 1 Screwed
In line de-super
24 X X
heater
25 Steam Trap X X
Temp. Temp.
Remove Remove
Strainers (temporary
26 X X X
and permanent)
27 Filters internals X X X
TKF-HSE-SP6-SPEC-RA-016
RISK ASSESSMENT FORM
TKN-HSE-CS5-GEN-RA-001-00075
Company Name / Address
TEKFEN Construction / TANAP Compressor&Meetering Stations EPC Contract
Site / Location TANAP Compressor and Metering Stations Project
Description of Task
TRA FOR METALLIC PIPE WORK PNEUMATIC PRESSURE TESTING
Date of Preparation
30.03.2017 Valid Until
NAME SIGNATURE POSITION DATE NAME SIGNATURE POSITION DATE
Yusuf EKEN HS Lead Advisor
DEVELOPED BY:
REVIEWED BY:
Hadi KAYNAK Site Manager
Lead Mechanical
H. Ahmet ÜNLÜ
Engineer
Esra KILINÇ Site Doctor
APPROVAL BY: Project Manager NAME: Murat ÜN SIGNATURE: DATE:
APPROVAL BY: NAME: SIGNATURE: DATE:
Reference Documents
TKN-PLN-HSM-GEN-005-Project HS Management Plan
TKN-PCD-HSE-GEN-007-Inspection of Plant &Equipment Procedure
TKN-PLN-HSE-GEN-004- HS Training Plan
TKN-PCD-HSM-CSG-008-Crane and Lifting Operations Procedure
TKN-PCD-HSM-CSG-013-Permit To Work Procedure
TKN-PCD-HSM-GEN-003-Personal Protective Equipment Procedure
Current Risk Residual Risk
PROBABILITY
PROBABILITY
RISK LEVEL
RISK LEVEL
SEVERITY
SEVERITY
Description Of Risk And
Sub-Task Activity Description Of Hazard Mitigation Measures / Controls Responsible Person
No. Hazard Effect
• SIGNALLING MAN TO ENSURE THAT ALL PERSONNEL ARE ALERTED AND
MOVED AWAY.
• THROUGH VISUAL INSPECTION OF THE AREA AND GROUND CONDITIONS
TO BE CARRIED OUT BY SUPERVISOR
• PERSONAL BEING RUN
• TEMPORARY WARNING SIGNS
OVER OR STRUCK BY
• APPROVED ACCESS REFERENCE/DRAWING TO BE ATTACHED.
MOVING VEHICLES.
• FATALITY • ALL WORKERS TO UNDERGO INDUCTION BY CONTRACTOR OPERATIONS
• COLLISION WITH EXIST • AREA SUPERVISOR
MOBILIZATION • PERSONAL INJURY PRIOR TO MOBILISING SITE PTW CONTROLS.
1 IN FACILITIES AND 4 E 4E • PIPING SUPERVISOR 2 B 2B
MATERIAL, EQUIPMENTS • PROPERTY / ASSET • CONTRACTOR ROAD SAFETY REQUIREMENTS
ASSETS. • HSE SUPERVISOR
EQUIPMENT DAMAGE • ALL THE VEHICLES IN THE WORKING AREA SHOULD HAVE REVERSE
• FAIR/EXPULOSION
ALARM AND SPARK ARRESTER.
TRANSPORTATION
• NO PERSON STANDS BEHIND REVERSING VEHICLE.
• CONTRACTOR APPROVED MANDATORY PPE SHALL BE WORN BY ALL
PERSONNEL
• FIRST AIDER
• FAILURE OF LIFTING • STAND BY VEHICLE
EQUIPMENTS/ GEARS • CLOSE SUPERVISION
• OVERLOADING
• SUSPENDED • WELFARE FACILITIES
• UNBALANCED LOAD
LOAD/SWINGING LOAD • APPROVED ACCESS REFERENCE / DRAWING TO BE ATTACHED.
• PERSONNEL UNDER
• FALLING OF LOADS • CLOSE SUPERVISION
SUSPENDED LOAD
• LIFTING EQUIPMENT • BARRICADE THE AREA IN THE RADIUS OF CRANE WORKING.
• SWING LOAD ABOVE
OVER TURN. • LIVE LINES MUST BE PROTECTED BY SPECIAL DUTY SCAFFOLDING AND
LIVE LINES
INSTALLATION OF • HITTING EXISTING WOODEN PLANKS.
• OUTRIGGERS REST ON • AREA SUPERVISOR
TEMPORARY FITTINGS FACILITIES • THE CLEARANCE BETWEEN THE LOAD AND THE PROTECTİON OF LINE
2 LOOSE SURFACE. 4 E 4E • PIPING SUPERVISOR 2 B 2B
BLINDS ETC. AND LIFTING • FIRE FROM EQUIPMENT SHOULD NOT BE MORE THAN 2 METERS
• LIFTING PLAN LESS • HSE SUPERVISOR
MATERIALS • FALL OF MATERIALS • PTW CONTROLS
THAN ADEQUATE OR
DURING MANUAL • CONTRACTOR ROAD SAFETY REQUIREMENTS
NOT BEING FOLLOWED
HANDLING • ALL THE VEHICLES IN THE WORKING AREA SHOULD HAVE REVERSE
• LIMITED ACCESS
• SLIP/TRIP ALARM AND SPARK ARRESTER.
• NOT FOLLOWING THE
• CONDUCT TBT PRIOR TO START THE JOB
PROPER MANUAL
• NO PERSON STANDS BEHIND REVERSING VEHICLE.
LIFTING PROCEDURE
• CONTRACTOR APPROVED EMERGENCY PROCEDURES IN PLACE
• RIGGING TACKLES
• LIFTING PLAN IN PLACE
FAILURE
• EMERGENCY RESPONSE & CONTINGENCY PLAN IN PLACE.
• PTW CONTROLS
• END FLANGE / HIGH • AREA SHALL BE PROPERLY BARRICADED AND SAFETY SIGNAGE
POINT OF TEST LIMIT ERECTED/POSTED.
COULD OPEN DUE TO • ALL EQUIPMENT INVOLVED SHALL BE INSPECTED PRIOR TO START
FILLING AIR INTO THE • DAMAGE OF PROPERTY
WEIGHT/PRESSURE OF TESTING • PIPING SUPERVISOR
3 PIPILINE USING • PERSONNEL INJURY 4 4 16 4 1 4
WATER. • TESTING AND SUPERVISION SHALL BE CARRIED OUT BY QUALIFIED • HSE SUPERVISOR
COMPRESSOR
• JOINTS COULD LEAK. PERSONNEL
• MANUAL HANDLING • CALIBRATED AND CERTIFIED INSTRUMENT TO BE USED.
• TOOL BOX TALK TO BE CONDUCTED FOR PERSONNEL INVOLVED.
• PROVIDE SAFETY VALVE AND PROPER AİR VENTING
• HOSE BLOWING
FAILURE DURING
• CLOSE SUPERVISION.
PRESSURIZATION
• PTW CONTROLS CHECKING OF HOSES AND FITTINGS PRIOR TO
PRESSURIZATION AND • RUPTURE OF PIPE
• PERSONNEL INJURY PRESSURIZATIONS.
HOLDING TIME OF NEW UNDER PRESSURE AND • PIPING SUPERVISOR
4 • DAMAGE OF PROPERTY 4 E 4E • AREA SHALL BE PROPERLY BARRICADED ( ACCORDING TO PRESSURE 4 B 4B
LINES BY USING PRESSURE FLOODING • HSE SUPERVISOR
LIMIT) AND SAFETY SIGNAGE ERECTED/POSTED.
COMPRESSOR. • BOLTED CONNECTIONS
• CALIBRATED PRV AND PRESSURE GUAGE TO BE USED
MAY SLIP IF NOT
TIGHTENED PROPERLY
• USE HEARING PROTECTION OR EAR PLUGS BY PERSONNEL INVOLVED
• FAILURE OF WHILE RELEASE OF COMPRESSED AIR.
EQUIPMENTS • ERECT PROPER BARRICADING & WARNING SIGNS
• PERSONAL INJURY
(PRESSURIZATION • VENT VALVES DESIGNED AND PROOF TESTED TO WITHSTAND DISCHARGE
RELEASING WATER AFTER • BREAKING HOSE • PIPING SUPERVISOR
5 COMPRESSOR) AND 4 E 4E ENERGY DURING RELEASING 4 B 4B
PNEUMATIC TEST • LOUD NOISE • HSE SUPERVISOR
ACCESSORIES • USE RIGID PIPING TO TRANSFER / DISCHARGE AIR
• FİRE • ENSURE RELEASING AIR WILL NOT CAUSE DAMAGE, POLLUTION TO THE
AREA.
• STATIC LIFELINES (IF REQUIRED) TO BE INSTALLED TO WHICH
PERSONNEL CAN BE HOOKED UP.
• TOOLS SHOULD BE SECURED TO AVOID ANY FALL.
• HEAVY LOADS CANNOT BE PLACED ON SCAFFOLD AND USING SCAFFOLD
AS A SUPPORT IS NOT ACCEPTABLE
• 100% TIE OFF REQUIRED.
• PERSONNEL FALLING • TRAINED AND COMPETENT PERSONS SHALL WORK AT HEIGHT
• FATALITY
FROM HEIGHT. • PTW CONTROLS.
• PERSONAL INJURY
• FALLING OF MATERIAL • CONDUCT TOOLBOX PRIOR TO START THE JOB • AREA SUPERVISOR
• PROPERTY / ASSET /
6 WORKING AT HEIGHT & TOOLS FROM HEIGHT. 4 E 4E • ONLY CERTIFIED SCAFFOLDERS MUST ERECT SCAFFOLDING. • PIPING SUPERVISOR 3 C 3C
EQUIPMENT DAMAGE
• COLLAPSE OF • CONTRACTOR APPROVED MANDATORY PPE SHALL BE WORN BY ALL • HSE SUPERVISOR
SCAFFOLD PERSONNEL
• CONTRACTOR APPROVED EMERGENCY PROCEDURES IN PLACE
• UNAUTHORISED ENTRY OF PERSONNEL TO BE RESTRICTED
• FULL BODY HARNESS TO BE USED WHILE AT HEIGHT.
• SCAFFOLDING TAGGED (SAFE FOR USE) SHALL ONLY BE USED.
• PROPER HOUSEKEEPING
• BARRICADE THE WORKING AREA
• CLOSE SUPERVISION.
• UNAUTHORISED ENTRY OF PERSONNEL TO BE RESTRICTED
• PROPER ACCESS TO BE USE.
• FIRST AIDER
• STAND BY VEHICLE.
• TEMPORARY SAFETY SIGNS BOARD SHALL BE PROVIDED AT ALL THE
ACCESS ROUTES.
• ROTATE CREWS REGULARLY
• PERSONNEL INVOLVED INSIDE CONFINED SPACE AND STAND BY
PERSONNEL.(BREATHING APPARATUS SHALL BE AVAILABLE WITH
STANDBY PERSONNEL)
• ADVİCE THROUGH TOOL BOX TALKS TO ALL PERSONNEL TO DRINK
• PRESENCE OF TOXIC • FATALITY
WATER AS MUCH AS POSSIBLE.
GASES • PERSONAL INJURY • AREA SUPERVISOR
WORKING IN CONFINED • ALL PERSONNEL SHOULD USE FULL BODY SAFETY HARNESS.
7 • ACCESS EGRESS • PROPERTY / ASSET / 4 2 8 • PIPING SUPERVISOR 2 2 4
SPACE • PROVIDE LIFE LINE FOR THE PERSONNEL WORKING INSIDE CONFINED
• LACK OF OXYGEN EQUİPMENT DAMAGE • HSE SUPERVISOR
SPACE.
• PTW AND CERTİFİCATE CONTROLS
• GAS TEST HAS TO BE DONE PRIOR TO START THE WORK ON DAILY BASIS
(ON EVERY SESSION) BY A CERTIFIED GAS DETECTOR.
• CONFINED SPACE ENTRY CERTIFICATE TO BE OBTAINED.
• CONTRACTOR APPROVED MANDATORY PPE SHALL BE WORN BY ALL
PERSONNEL
• PROPER ACCESS TO BE PROVIDED.
• FULL TIME SUPERVISION..
• STANDBY MAN SHALL BE AVAILABLE TO CONTROL MOVEMENT OF
PERSONAL AND REGISTER THE IN/OUT TIME.
• CONFINED SPACE TRAINED WORKERS
• FOLLOW CONTRACTOR EMERGENCY PROCEDURES.
• WİND SOCKS TO BE IN PLACE AT SITE LOCATIONS
• PRIMARY & SECONDARY ASSEMBLY POINTS BY CONSIDERING PREVAILING
WIND CONDITIONS
• CEASE OPERATIONS DURING PERIODS OF BAD WEATHER.
• DRIVE ONLY WHEN VISIBILITY IS CLEAR
• CONTINUOUS SITE SUPERVISION TO IDENTIFY ANY POTENTIAL FATIGUE
• CONTRACTOR EMERGENCY NUMBER TO BE CALLED IN CASE OF
EMERGENCY
• CERTIFIED FIRST AIDER & FIRST AID KIT TO BE PROVIDED.
• PTW CONTROL IN PLACE.
• BAD WEATHER • RADIO TO COMMUNICATE WITH ALL PARTIES AND CONTROL ROOM WHEN
• DANGEROUS • PERSONAL INJURY REQUIRED • AREA SUPERVISOR
8 GENERAL CREATURES • ASSET DAMAGE 4 B 4B • TBT TO BE CONDUCTED AND ALL HAZARDS ASSOCIATED DISCUSSED & • PIPING SUPERVISOR 2 B 2B
• HUMAN ERROR EACH CREW MEMBER RESPONSIBILITY TO BE DEFINED AND UNDERSTOOD • HSE SUPERVISOR
• PROPER CONTRACTOR APPROVED PPE AVAILABLE
• A SYSTEM OF CONVENIENT BREAKS IN THE WORK PLACE
• ENSURE WELFARE FACILITIES.
• ALL NECESSARY REFRESHMENTS AND DRINKING WATER ARE TO BE
PROVİDED AT LOCATIONS TBT TO HIGHLİGHT THE IMPORTANCE OF
CAREFULNESS IN SUCH AREAS
• RECOMMENDED THAT ALL MUST USE LONG NECK SAFETY SHOES.
• GOOD COVERING OF FEET AND ANKLES
• CLOSE AND CONTINUOUS SUPERVISION AND MONITORING
• NO HORSEPLAY WITH THESE CREATURES
This risk assessment must be made specific to the task and area of the task by utilizing the JHA.
The JHA and PTW must specify any additional controls required that are not mentioned in this risk assessment.
Supervisors and foremen are responsible for the planning the task and shall ensure that all hazards and risks are identified and that all control methods are implemented.

Method Statement For Pneumatic Test

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Method Statement For Pneumatic Test

Uploaded by

Copyright:

Available Formats

Method Statement for Metallic Pipe Work Pneumatic Pressure Testing TKN-MST-CST-CS5-025

Revision: P4-C Status: IFR Date: 26.04.2017 Page 2 of 12

DOCUMENT REVISION HISTORY

P4-B IDC 30.03.2017 Inter-Discipline Check

P4-C IFR 30.03.2017 Issued for Review

No. Section Description Input From Planned

3. DEFINITIONS AND ABBREVIATONS………………………………………………….…...………..6

5. HEALTH and SAFETY…………………………………………………….……..….….…….…..……..7

11. PREPARATION OF TEST CIRCUIT…… ………………………..……..………………….…….…....9

12. PNEUMATIC PRESSURE TESTING.……………………………………………………….........….....9

Document Number Document Title

WRP-SPC-MTE-GEN-013 Specification For Pipeline Fittings And Flanges

3. DEFINITIONS AND ABBREVIATONS

4.1. Responsibilities of the Site Manager;

5. HEALTH & SAFETY

11. PREPARATION OF TEST CIRCUIT

12. PNEUMATIC PRESSURE TESTING

12.2. Test Completion

12.3. Sample Test Manifold Types

12.4. Instruments and Special Components

Piping Testing Piping Cleaning Reinstatement

On/Off valves full

On/Off valves full

Piping Testing Piping Cleaning Reinstatement

Flow meters turbine

Piping Testing Piping Cleaning Reinstatement

You might also like