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EIL Standard Specification PDF
EIL Standard Specification PDF
NIT No : DLI/C&E/DG-KAKI/001
FOR
VOLUME- 2B
STANDARD SPECIFICATIONS OF EIL
S. No. DESCRIPTION
LIST OF ATTACHMENTS
FOR
ROTATING EQUIPMENT
A 03.12.10
Issued With Raw Water Pipeline & Associated PA/JSD TK AKN
Works Tender
Rev.
Date Purpose Prepared by Checked by Approved by
No
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
DOCUMENT No.
LIST OF ATTACHMENTS
(ROTATING EQPT.) A043-201-16-45-LL-01 Rev. B
Page 2 of 2
1.0 ROTATING
1.1 SOR No. A043-201-16-45-SR 190
1.2 JOB SPECIFICATIONS
Sl. No. of
Specification No. Revision Title
No. Sheets
1. A043-201-16-45-TM-01 4 A Technical Compliance
2. A043-201-16-45-SP-01 11 A Job Specifications for Rotating Eqpt.
3. A043-201-16-45-SW-01 4 A Scope of Work (Rotating Eqpt.)
4. A043-201-16-45-VD-01 3 A Vendor Data Requirements (Rotating
Equipment)
1.3 DATASHEETS
Sl. No. of
Specification No. Revision Title
No. Sheets
Datasheet (typical) for Diesel Engine
1 A043-201-MD-DS-0001 7 A
(DG set service)
1.4 FORMATS
Sl. No. of
Specification No. Revision Title
No. Sheets
Experience Record Proforma- Diesel
1 A043-201-16-45-ER-01 3 A
Engines
Experience Record Proforma- DG
2 A043-201-16-45-ER-02 3 A
Set Packager
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
VENDOR LIST FOR MECHANICAL Document No:
EQUIPMENTS A043-201-16-47-VL-01
RAW WATER PIPELINE AND Rev. 0
ASSOCIATED WORKS
PROJECT-OGT, GSPC Page 1of 3
APPROVED VENDOR
LIST FOR MECHANICAL EQUIPMENTS
EQUIPMENTS
DG SET
1 BHEL(BHOPAL) INDIA
2 DAIHATSU DIESEL MANUFACTURING CO LTD JAPAN
3 DIESEL LOCOMOTIVE WORKS INDIA
4 FUJI ELECTRIC CO LTD JAPAN
5 GARDEN REACH SHIPBUILDERS & ENGRS. LTD. INDIA
6 GENERGY PLC UK
7 GREAVES COTTON LTD. INDIA
8 JEEVAN DIESELS & ELECTRICALS LTD INDIA
9 KIRLOSKAR OIL ENGINES LTD INDIA
10 MAN B&W DIESEL LTD ( FORMERLY GEC-RUSTON U.K
11 MTU MOTOREN TURBINEN GERMANY
12 NISHISHIBA ELECTRIC CO LTD JAPAN
13 POWERICA LTD INDIA
14 SIEMENS AG GERMANY
15 STEWART & STEVENSON SERVICES INC U.S.A
16 TIL LIMITED (SAHIBABAD WORKS) INDIA
17 TRADING ENGINEERS(INTERNATIONAL) LTD INDIA
18 WARTSILA INDIA LTD INDIA
19 WARTSILLA FRANCE S.A.S FRANCE
CHLORINATOR
LINEPIPES
MANDATORY SPARES
ELECTRICAL
2.0 Power Transformer ( One set of spare for each Quantity is per transformer
power transformer)
2.1 Gasket One set
3.0 11 kV & 6.6 kV Switchgear ( One set of spare for Quantity is per switchboard
each switchgear)
3.1 Closing coil 1
3.3 Control fuses (all type & rating) 10 No.s each rating & type
4.3 Control fuses (all type & rating) 10 No.s each rating & type
5.2 All card such as input & output cards, power supply 1 No.s each rating & type
cards, processor cards etc.
5.3 Thyristors 1 No.s each rating & type
NOTES:
1. The word ‘TYPE’ means the Make, Model no., Type, Range, Size/Length, Rating, and Material as
applicable.
2. Wherever % age is identified, Contractor shall supply next rounded figure.
3. The terminology used under ‘Part Description’ is the commonly used name of the part and may
vary from manufacturer to manufacturer.
4. Mandatory spares as indicated above do not cover commissioning spares.
5. Mandatory spares as indicated above do not cover two year O&M spares.
6. Mandatory spares shall be applicable for electrical items of motors / sub-packages as per
mandatory spares philosophy specified elsewhere in the bid document.
1 GENERAL
2 Project : Onshore Gas Terminal-GSPC Job No. : A043
3 Owner : M/s GSPC Site : Dowlaiswaram & Tallarevu, A.P.
4 Purchaser : Unit : Unit No.:
5 Item No. : Service: Emergency DG Sets
6 No. Reqd. : Working: Standby: Driven Equipment Item no. :
7 Applicable to: Proposals Purchase As built
8 Note : Scope option / information specified by Purchaser information required from / options left to vendor. Vendor to cross ⌧ the selected option.
9 SITE / INSTALLATION DATA
10 Site Conditions : Refer Remark 3 on Page 6 of 7 Location: Refer Remark 3 on Page 6 of 7
2
11 Barometric Pressure(kg/cm A): Highest Lowest Indoor Outdoor Grade
12 Mean sea level (m): Heated Unheated
13 Ambient Air Temp.(ΕC): Max. Min. Under-roof Partial Sides
14 Ambt. Air Temp. around the Engine(ΕC) : Highest Lowest Closed Room With Air Ventilation System.
15 Relative Air Humidity at the Max. Ambient Air Temp.(%): Electrical Area classification
2
16 Water Vapour Pressure at the Max. Ambient Air Temp.(kg/cm A): Class Group Division
17 Wet Bulb Temp. (ΕC): Dry Bulb Temp. (ΕC):
18 Cooling Water Supply Temp. (ΕC): Refer Utility Data
19 UTILITY DATA
20 Cooling Water: NOT AVAILABLE
21 Cooling Water Temp(ΕC) Supply(Design/Max/Nor/Min): Return(Max):
22 Cooling Water Press(kg/cm²g) Supply(Design/Max/Nor/Min): Return(Min):
23 Cooling Water Characteristics : Refer
24 Instrument Air : NOT AVAILABLE
2
25 Supply Pressure(Design/Max/Nor/Min)(kg/cm g):
26 Supply Temp.(Design/Max/Nor/Min)(ΕC): Dew pt.(ΕC):
27 Electric Power: NOT AVAILABLE
28 Electric Supply: Volts Hz
29 Available during Engine Starting Operations Shut-down
30 Fuel Oil:
31 Type of Fuel Oil : HSD Lower Calorific Value(kJ/kg)
32 Fuel Oil Characteristics: Refer
33 APPLICABLE CODES & STANDARDS
34 EIL Standard spec.: 6-43-0040 ISO 3046/ BS 5514 Others: Job Spec (A043-201-16-45-SP-01) ISO 8528
35 Noise specification: Applicable to m/c Max. 75 dBA @ 1.0 m
36 Accoustic Housing: Yes No
37 Exhaust Gas Emission - Statutory requirements .(if any) : As per State Pollution Control Board Norms (Remark 5)
38 Listing/Approval of Engine Required From: UL/FM TAC
39 Air Reciever for Starting Air System ASME SEC-VIII DIV 1 Air Compressor for Starting Air System Manufacturer's Std.
40 Shell and Tube type Exchangers Manufacturer's Std. Auxiliary Pumps Manufacturer's Std.
41 Air Cooled Heat Exchangers/Radiator Manufacturer's Std. Other Tanks and Vessels Manufacturer's Std.
42 DRIVEN EQUIPMENT
43 Driven Equipment: Elect. Generator Pump
44 Duty: Continuous & Emergency Intermittent
45 Probable Period For Continuous Running: As per ISO :8528 for Continuous Power (COP)
46 Duration of Max. Load: Duration of Min. Load:
47 Minimum BKW of the driven eqpt. kW: @ RPM:
48 Rated BKW of the driven eqpt. kW: @ RPM:
49 Maximum BKW of the driven eqpt. kW: @ RPM:
50 For Mech. Drive Applications: Minimum site rating of the engine required kW: @ RPM
51 (With 10 % Overload provision for One Hour within a period of 12 Hours of Operation ).
52 For DG set application : The Net Power available at Alternator Terminals shall be KVA @ V with rated P.F. of 0.8
53 After accounting for Engine Deration for Site conditions & Alternator Efficiency with Engine Driving its all Auxiliaries. (Remark 1)
54 Direction of Rotation of driven equipment viewed from Coupling End CW CCW
55 Method of Drive: Thru universal joint Direct thru Flexible Coupling V-Belts Gear Drive
56 CONSTRUCTION FEATURES
57 Manufacturer: Engine Model:
58 Type of Engine : Two-Stroke Four-Stroke Engine Cooling : Air Cooled Water Cooled (Rem 2)
59 Mech. Pressure-charged Turbo-Charged: With Charge Air Cooler Normally Aspirated
60 No. of Cylinders : Cylinder Arrangement:
Repeat Signal to
Repeat Signal to
244
Indicator – UCP
High High - LP
Low Low - LP
PLC/DCS/MP
Indicator -LP
245
Gauge- LGB
Gauge- L M
REQUIRED
High - UCP
Low - UCP
246
High – LP
Low - LP
DCS/MP
247
248
249
250
251 LUBRICATION SYSTEM
252 -Reservoir Oil Level
253 -Reservoir Temp.
254 -Main/Std by L/O Pump Disch. Pr.
255 -Lub Oil Filter Diff. Pr.
256 -L/O Supply Header Pressure
257 -L/O Supply Header Temp.
258 -Oil cooler Oil Outlet Temp.
259 -Stand by Pump Start
260 -
261
262 COOLING SYSTEM
263 -Oil Cooler CW outlet temp.
264 -CW Supply header flow
265 -Sight Flow CW return each Cooler & Header
266 -Local mount TSV on each isolatable circuit
267 -Water level in make up water tank / Radiator
268 -Engine Jacket C.W Supply (Outlet of Radiator) Temp.
269 -Engine Jacket C.W Return (Inlet of Radiator) Temp.
270 For Closed Circuit Cooling (as applicable):
271 -Coolant main/standby pump disch. Pr.
272 -Coolant stand by pump start
273 -Coolant supply header Pr.
274 -Coolant supply header temp
275 -Coolant cooler Outlet Temp.
276 -Coolant reservoir Level
277
278 -
279 STARTING SYSTEM (as applicable)
280 -Air Receiver Pressure
281 -
282
283 FUEL SYSTEM
284 -Fuel Oil level in fuel tank
285
286 INLET AIR SYSTEM
287 -Inlet Air filter - differential pressure
288 -Boost Air (Turbo Charger) Discharge Pressure (if required)
289 -Charge Air Cooler Outlet - Air Temp. (if required)
290
291 MISCELLANEOUS
292 -Engine Vibrations
293 -Engine Speed
294 -Key Switch - Start & Push Button Stop
295 -Engine Overspeed
296 -Engine fails to start
297 -Tacho-hour Meter
298 - Engine Running
299
300
301 Legend: V: By Vendor; P: Purchaser
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
SCOPE OF WORK & SUPPLY DOCUMENT No.
FOR COMPOSITE WORKS
TENDER A043-201-16-45-SW-01 Rev. A
(ROT.EQPT. DEPTT.) Page 2 of 4
1 SCOPE
1.1 Contractor’s scope of work shall include design, engineering, supply (including supply of
spares, special tools and tackles, consumables and first fill of lubricants), inspection, testing
and assembly at manufacturer's shop and complete erection and commissioning of all the
rotating equipments for different parts of the project as listed below :
1.2 Contractor shall also carry out erection and commissioning of the following Rotating
Equipment as required for different parts of the project. These Rotating equipments shall be
given to the Contractor by the Purchaser as free issue material.
1.3 Contractor shall carry out all activities as per the specification, datasheets, codes and
standards etc. as attached or as referred in the tender.
Contractor shall carry out the following activities for procurement of Rotating Equipment:
2.1 Contractor shall prepare the enquiry specifications/ documents for each Rotating Equipment
and materials to be purchased including spare parts for erection & commissioning, spare
parts for two-year normal operation and special tools and tackles.
2.2 Contractor shall fill all the required data/information in the Equipment data sheet formats
forming part of the bid package for preparation of enquiry specifications/ documents.
2.3 Contractor shall submit the following information for Owner/PMC’s approval prior to
placement of order on the Equipment vendor for the finally selected equipment make and
model :
- Filled in Equipment data sheets along with Performance Curves
- Filled in Experience Record Proforma
- Equipment Manufacturer’s Latest Catalogue, General reference List and Cross
Sectional Drawing for the proposed model shall also be submitted along with the
above documents.
- Purchase Specification for DG sets
2.4 Contractor shall prepare the detailed Purchase Requisition / specification for each Rotating
Equipment Package.
2.5 Contractor shall carry out the detailed review and approval of data sheets, engineering &
fabrication drawings and other technical data furnished by the respective Equipment
Vendors to ensure a safe, smooth and reliable operation at site.
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
SCOPE OF WORK & SUPPLY DOCUMENT No.
FOR COMPOSITE WORKS
TENDER A043-201-16-45-SW-01 Rev. A
(ROT.EQPT. DEPTT.) Page 3 of 4
2.6 Contractor shall submit to the Owner/PMC, all engineering drawings/ documents/ data as
specified in “Documents/drawings for Owner/PMC review” forming part of the bid package.
2.7 Contractor shall ensure that, all inspection and tests are conducted for all equipment at
Vendor’s shops/site as specified in bid package. Contractor shall also submit the schedule
of witnessed tests of all rotating equipment well in advance.
2.8 Contractor shall furnish a list of spares recommended by the equipment vendor for two year
normal operation along with firm unit prices and ensure that the Spare parts for Two-year
normal operation, if ordered by the Owner, are procured from equipment vendor and
supplied to the Owner.
2.9 Contractor shall include all the Commissioning spares as required in the equipment
vendor’s scope. Contractor shall procure the same from the equipment vendors and make it
available well before commissioning of Plant/Equipment. In case, any additional spare is
consumed during commissioning the same to be provided by the contractor at no additional
cost or time implication to the Owner
2.10 One set of special tools and tackles per item shall be included in vendor’s scope of supply.
Such tools/tackles shall be supplied by the vendor and shall form part of supply by Contractor
to Owner.
2.11 Contractor’s scope shall include complete supply, transportation of equipment package from
vendor’s shop to site, receipt of material at site, handling at site and arrangement for
storage at site as per the requirements indicated in the bid document.
2.12 Equipment, which is transported by sea, shall have sea-worthy packing. The Contractor
shall strictly follow the recommended preservation procedures during the period of storage
for all equipment
2.13 Contractor shall carry out the erection of each rotating equipment at the specified location
on the properly designed & cast foundation as per bid document.
2.14 Contractor shall carry out the inter-connections at all interface points such as main process
and all utility connections.
2.15 Contractor shall note that consumables, lubricants etc. required during erection, pre-
commissioning, commissioning and performance guarantee run of Rotating Equipment and
for three months of consumption after commissioning shall be in Contractor’s scope. A
consolidated list for all rotating equipment shall be provided indicating type of lubricant,
grease, oil etc. giving specifications, quantities, brand name and their Indian equivalent.
2.16 Contractor shall provide sufficient space for maintenance, dismantling and platforms for
maintenance.
2.17 Contractor shall carry out the pre-commissioning and commissioning activity at site for all
Rotating Equipment.
2.18 Contractor shall ensure the presence of equipment manufacturer (Vendor) at site for
supervision of pre-commissioning and commissioning for all Rotating Equipment. Contractor
shall also ensure that equipment manufacturer (Vendor) checks the correctness of erection
of all rotating equipment prior to pre-commissioning.
Contractor’s scope of work / supply for each free issue equipment supplied by Owner shall
include the following:
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
SCOPE OF WORK & SUPPLY DOCUMENT No.
FOR COMPOSITE WORKS
TENDER A043-201-16-45-SW-01 Rev. A
(ROT.EQPT. DEPTT.) Page 4 of 4
(i) Supply of all consumables and material required for erection of the equipment such
as welding material, shims, grouting material etc.
(iii) Supply of all tools and tackles for erection, lifting & handling of rotating equipment.
4 LIST OF ATTACHMENTS
Refer Document No. A043-201-16-45-LL-01 of the Tender document for List of Attachments
for Rotating Equipment Works.
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
DOCUMENT No.
VENDOR DATA REQUIREMENTS A043-201-16-45-VD-01
(ROTATING EQUIPMENT) Rev. A
Page 1 of 3
FOR
ROTATING EQUIPMENT
A 03-12-10
Issued For Raw Water Pipeline & Associated PA/JSD TK AKN
Workds Tender
Rev.
Date Purpose Prepared by Checked By Approved by
No
5 FINAL DOCUMENTATION √
Mechanical Catalogue containing
the following:
i) All certified as built documents
as stated above
ii) All inspection & test records
iii) Operation and maintenance
manuals
iv) Spare parts manual
v) List of Tools & Tackles
vi) Manufacturer’s Catalogue for
various instruments and
accessories.
NOTE :
1. CONTRACTOR shall submit for all the Rotating Equipment, the completely filled-in Equipment
Data sheets, Performance Curves, filled in Experience Record Proforma, Equipment Manufacturer’s
Latest catalogues and their General reference lists for the finally selected equipment make and
model prior to placement of purchase order on the respective Equipment Vendors.
2. Each vendor Drawing/Data (listed under Approval, Review & Record) shall have been reviewed by
the Contractor for ensuring strict compliance to the Bid Specification requirements and shall carry
the Reviewer’s signature/seal of the Contractor, prior to submission for PMC’s Approval/Review
and as Final Documentation. Drawings submitted without Contractor’s review shall be returned. Any
Deviation to Purchase Specifications shall be clearly brought out through Deviation Waiver’s
Permits for PMC’s Approval.
3. Review: The Contractor can proceed, if Owner/PMC’s comments are not received with in the
mutually agreed period.
Record: The Contractor submits documents for Owner’s records & proceeds with the work.
Owner/PMC’s comments, if any, shall be incorporated by the Contractor during execution.
Supervision of
Installation Testing &
Sl.no. Description Supply
(See Note-3) Commissioning
(See Note-3)
1. Emergency generator complete with
brushless excitation and AVR system,
Yes Yes Yes
frame earthing connections &
lubrication system.
2.0 Generator control panel with control,
protection & metering and auxiliary Yes Yes Yes
equipments.
2.1 Line Cubicle for CT /PT(if required) Yes Yes Yes
2.2 Neutral Cubicle for CTs (if required) Yes Yes Yes
2.3 Line side breaker (ACB) in cubicle No - -
3 Synchronizing equipment No - -
N.A.-Not Applicable
Notes: 1. ‘Yes’ indicates activity in Vendor’s scope.
2. Items listed at 2.1 & 2.2 can also form part of Generator Control panel listed at 2.0.
Format No. EIL 1650-2016 Rev. 2 Copyright EIL – All rights reserved
DATA SHEET DOCUMENT No.
FOR
EMERGENCY GENERATOR A043-00-16-50-DS-11 Rev. A
PACKAGE Page 2 of 12
3. The scope of installation, testing and commissioning of complete DG set including all
Electricals shall be done by Contractor(as defined elsewhere in MR), however supervision of
installation, testing and commissioning shall be in the scope of DG vendor.
4. Power & Control cable between various equipments within the package and earthing for the
package equipment shall be done by the DG vendor. For the cables between package
equipment & Contractor’s equipment in switchgear room,cabling shall be in the scope of
contractor.
5. The complete list of auxiliaries along with the feeder requirements for the compete DG
package shall be provided by the DG vendor and the same shall be included by Contractor in
the their switchboards located in Switchgear room.
6. 110V DC supply for control power requirement shall be provided by the Contractor through the
DC system located in Switchgear room, however battery and charger shall be provided for
engine starting purpose. The DG shall have black start facility.
7. All cable trenches, cable racks inside the trenches shall be in the scope of contractor.
8. Supply, installation, testing and commissioning of NGR shall be in the scope of contractor
9. Commissioning spares as required during commissioning of electrical equipment shall be
included in the Vendor’s scope of supply
10.Vendor shall include the mandatory spares for electrical as per the mandatory spares ;list
enclosed with the tender.
11. All the protective relays shall be electromechanical type & shall be provided separately & not
as a part of controller.
12. DG shall not be equipped with AMF facility and shall be started manually during the power
failure.
13. CT’s on neutral side shall be mounted in neutral terminal box and and CTs shown on line side
shall be mounted in main terminal box. Separate Line and neutral terminal cubicles shall be
provided incase CT’s cannot be accomodated in respective terminal boxes.
Format No. EIL 1650-2016 Rev. 2 Copyright EIL – All rights reserved
DATA SHEET DOCUMENT No.
FOR
EMERGENCY GENERATOR A043-00-16-50-DS-11 Rev. A
PACKAGE Page 3 of 12
Data Sheet-Part-2
(Data furnished by Purchaser)
1.0 Site Conditions
- Motors rated 30kW & above shall be provided with space heater
7.1 D.C supply for controls (excluding engine starting battery : 110V DC±10%
& charger which is supplied by the vendor)
7.2 Mains supply for auxiliaries:.415V ± 10% TPN. Fault level 50kA : Yes
(Including for battery charger while Gen is not operational)
Format No. EIL 1650-2016 Rev. 2 Copyright EIL – All rights reserved
DATA SHEET DOCUMENT No.
FOR
EMERGENCY GENERATOR A043-00-16-50-DS-11 Rev. A
PACKAGE Page 4 of 12
Contractor shall provide a 415V TPN feeder for maintaining the DG in ready to start condition.
Vendor shall provide all necessary hardware to feed loads associated with DG during
standstill using this supply.
Format No. EIL 1650-2016 Rev. 2 Copyright EIL – All rights reserved
DATA SHEET DOCUMENT No.
FOR
EMERGENCY GENERATOR A043-00-16-50-DS-11 Rev. A
PACKAGE Page 5 of 12
Format No. EIL 1650-2016 Rev. 2 Copyright EIL – All rights reserved
DATA SHEET DOCUMENT No.
FOR
EMERGENCY GENERATOR A043-00-16-50-DS-11 Rev. A
PACKAGE Page 6 of 12
Protection CTs shall be physically located inside the terminal box / cubicle as given below :-
<1> P-CT : CT for Over Current and Short Circuit Protection, to be located just before
the star point (neutral formation point).
<3> R-CT: CT for restricted earth fault protection in Neutral, to be located between star
point and the neutral tee off point
Voltage restrained O/C relay Yes P.T fuse failure relay Yes
O/V relay with time delay Yes Ammeter with selector switch Yes
Stand by earth fault relay Yes Voltmeter with selector switch Yes
Voltage restrained O/C relay Yes P.T fuse failure relay Yes
O/V relay with time delay Yes Ammeter with selector switch Yes
Stand by earth fault relay Yes Voltmeter with selector switch Yes
Format No. EIL 1650-2016 Rev. 2 Copyright EIL – All rights reserved
DATA SHEET DOCUMENT No.
FOR
EMERGENCY GENERATOR A043-00-16-50-DS-11 Rev. A
PACKAGE Page 8 of 12
5 Synchronizing equipment No No
12 Overcurrent Yes No
## DG ready to start indication shall be active only after all auxiliaries of DG set( i.e lube oil
pump, other aux motors etc) are ready/healthy condition
Format No. EIL 1650-2016 Rev. 2 Copyright EIL – All rights reserved
DATA SHEET DOCUMENT No.
FOR
EMERGENCY GENERATOR A043-00-16-50-DS-11 Rev. A
PACKAGE Page 10 of 12
Part-3
Technical Data from Alternator Manufacturer
(To be furnished separately for each rating of alternator)
1.0 Rating & performance details:
a. Make :
b. Temp. inside acoustic enclosure : C higher than design ambient
c. Frame designation :
d. Rated output : KVA
e. Terminal voltage : KV
f. Enclosure :
g. Rated P.F. : Lag
h. Phase/connection/no.of terminals :
i. Full load current :
j. Speed : RPM
k. Rated frequency :
l. Cooling system :
m. Max permissible inductive loading :
n. Steady state 3-phase S.C. currents :
o. 3-phase S.C. withstand time :
p. Type of voltage regulator :
q. Insulation class :
r. Max. permissible impact load :
s. Temperature rise at full load
:
Efficiency % 25% Load 50% Load 75% Load 100% Load
Rated P.F.
Unity P.F.
c Synchronous reactance Xd ±
Format No. EIL 1650-2016 Rev. 2 Copyright EIL – All rights reserved
DATA SHEET DOCUMENT No.
FOR
EMERGENCY GENERATOR A043-00-16-50-DS-11 Rev. A
PACKAGE Page 11 of 12
e. Nominal voltage :
f. Nominal capacity :
g. Dimension of rack :
h. Cell arrangement :
Format No. EIL 1650-2016 Rev. 2 Copyright EIL – All rights reserved
EXPERIENCE RECORD PROFORMA Document No.
DIESEL ENGINE A043-201-16-45-ER-01 Rev A
ITEM NO.____________ Page 1 of 3
Format Rev 1 Issue Date: 01/07/2009
SERVICE :
ITEM NUMBER. :
VENDOR. :
INSTRUCTIONS TO BIDDERS :
1. This proforma duly filled in shall be submitted for each item separately, alongwith the bid.
2. Since the information requested in this proforma will be utilised to assess provenness of offered model, it is in the interest of the equipment
manufacturer to pick up those cases out of total list of references which most closely match with the offered model.The equipment manufacturer
shall also ensure that each & every information asked for is furnished and the same is correct and complete in all respects. Incorrect
information furnished in this proforma shall render the bid liable for rejection.
3. While furnishing the materials, where asked for, the equipment manufacturer shall furnish ASTM equivalents also.
4. For the referred installations, the equipment manufacturer shall indicate the name of the person (alongwith his address, telephone no., fax
no./email-id etc.) who may be contacted by the Purchaser / his representative, if felt necessary.
5. The equipment manufacturer shall also furnish along with the bid his standard reference list for the offered equipment model manufactured and
supplied by him.
6. The equipment manufacturer shall clarify the meaning of each letter / digit used in the model designation below:
Description of Model designation system :
2 OPERATING CONDITIONS
2.1 Fuel used
2.2 Maximum continuous rating, kW at Std oper. cond. (ISO
3046/BS 5514)
2.3 Net site rating of the Engine, kW
2.4 Engine rpm
2.5 BMEP at standard conditions (ISO/BS)/at rated conditions,
kg/cm²g
3. CONSTRUCTION
3.1 No. of Cylinders/Cylinder Arrangement
3.2 Bore x Stroke, mm.
3.3 Charging type
(Normally aspirated/Turbo charged/Inter cooled/After
cooled)
3.4 Engine Cooling (Air, Cooled/Water Cooled)
3.5 Engine frame provided with explosion relief device:
Yes/No/Not recommended by vendor
Format No. 1645-ERP-411 Rev.1 Copyrights EIL – All rights reserved
EXPERIENCE RECORD PROFORMA Document No.
DIESEL ENGINE A043-201-16-45-ER-01 Rev A
ITEM NO.____________ Page 3 of 3
Format Rev 1 Issue Date: 01/07/2009
Telephone No.
Fax No.
email-id
JOB SPECIFICATION
FOR
ROTATING EQUIPMENT
Issued with Raw Water Pipeline and Associated works PA/JSD TK AKN
A 03-12-2010
Tender
Rev.
Date Purpose Prepared by Checked by Approved by
No
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
DOCUMENT No.
JOB SPECIFICATION FOR
ROTATING EQPT. A043-201-16-45-SP-01 Rev. A
Page 2 of 10
CONTENTS
S. No. Description
1 Scope
2 Design Criteria
3 Specific Requirements
4 Initial Fill
5 Installation Criteria
6 Safety
7 Inspection and Tests
8 Spare Parts
9 Document / Data / Drawings
10 Erection and Commissioning
Table - 1
Table – 2
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
DOCUMENT No.
JOB SPECIFICATION FOR
ROTATING EQPT. A043-201-16-45-SP-01 Rev. A
Page 3 of 10
1 SCOPE
1.1 This specification covers the minimum requirements for design, engineering, manufacture,
supply, procurement, inspection and testing, erection and commissioning etc. for the following
types of rotating equipment as required for Raw Water Pipeline and Associated works Tender of
Onshore Gas Terminal Project of M/s. GSPC :
- DG Sets
1.2 Electrical items, Instrumentation & Controls, Piping etc. associated with rotating equipment shall
comply with the design requirements as given in the respective datasheets, Job Specifications /
and other documents as attached forming part of the Tender.
1.3 Contractor shall make all possible efforts to comply strictly to the requirements of this Job
Specification. In case deviations are considered essential by the contractor (after exhausting all
possible efforts), these shall be clearly brought out and consolidated under technical exception
chapter at bidding stage. However vendor specific deviations (if any) to applicable
codes/specifications shall be subject to EIL/Client’s approval during Detailed Engineering.
1.4 Wherever, word ‘Contractor’ appears in relation to scope of supply and work, the same shall be
construed to mean “Raw Water Pipeline and Associated works Contractor”.
In case of conflict between this Specification and other attached and /or referred specifications,
the following order of precedence shall govern:
a) Equipment Datasheets
b) This Job Specification
c) EIL Standard Specifications
d) Referred codes and standards
However, in case of conflict the same shall be brought to notice of owner/PMC. Owner/PMC
decision shall be final.
International Standards/Codes as per the attached Data sheets / Specifications along with the
requirements specified in the equipment datasheets, this Job Specification, EIL standard
specification shall be the basis of design, selection, manufacture, inspection/testing of the
equipment. For design aspects not specifically covered in this specification, the design shall be
based on good engineering practices.
Contractor's scope of supply and work shall be as per “Scope of Work (Rotating Equipment)”,
Document No. A043-00-16-45-SW-01 Rev. A forming part of this Tender.
The equipment supplier shall be from one of the approved list of vendors. Refer Vendor list as
attached in the bid package elsewhere.
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DOCUMENT No.
JOB SPECIFICATION FOR
ROTATING EQPT. A043-201-16-45-SP-01 Rev. A
Page 4 of 10
Contractor shall furnish all rotating equipment, drivers, auxiliary systems, instrumentation and
control systems, all necessary electrical and safety devices as applicable or required for safe and
reliable operation of the unit.
1.11 The Contractor in his scope of supply and work shall also include anything required over and
above than what is specified, for safe, smooth and satisfactory operation of the equipment
package.
2 DESIGN CRITERIA
2.1.1 Each DG set along with its auxiliary system shall be unitized at DG set packager's shop prior to
dispatch.
2.2.1 In case of D.G. sets, sound pressure level of the complete unit shall not exceed 75 dBA at 1 m
from the D.G. set package in any direction.
2.3.1 Unless otherwise specified, all rotating equipment shall be packed for outside storage of at least
6 months.
3 SPECIFIC REQUIREMENTS
3.1 DG Sets
3.1.1 The following clauses are applicable for the D.G. Sets (to be procured by the Contractor).
Equipment Qualification Criteria for diesel engines as described in clause no. 1.5.1 of 6-43-40
Rev. 1 stands modified as under:
The diesel engine shall be from the regular production models of the manufacturer for industrial
applications and should have been of proven design.
The vendor / packager of the DG Set should have engineered, designed, packaged, tested and
supplied similar packages with acoustic enclosure in the past. Vendor to furnish references of
having supplied in the past Diesel Generator sets for each type of rating.
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DOCUMENT No.
JOB SPECIFICATION FOR
ROTATING EQPT. A043-201-16-45-SP-01 Rev. A
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a) The subject DG sets shall be feeding emergency loads at site, however the offered DG sets
shall be capable of delivering the required power (as applicable) on continuous basis. Diesel
Engine shall be selected based on continuous power duty.
b) The D.G. sets shall be capable of delivering minimum KVA (as applicable and given in the
datasheet) at the specified maximum site temperature at generator terminal on a continuous
basis.
DG rating shall be arrived at after accounting for engine driven auxiliaries, deration for site
conditions (as given elsewhere) & alternator efficiency. Bidder to furnish deration calculation
chart as given in Table – 2 for each rating of DG sets.
3.1.5 Cooling water is not available at site. Potable water shall be made available by the Purchaser
only as make-up. Hence the offered DG shall be radiator cooled type.
3.1.7 All accessories of the engine and generator such as cooling water system, fuel system including
fuel tanks, starting system including batteries and charging equipment, AMF control panel shall
be mounted on the base plate.
3.1.8 Exhaust piping with silencer shall be suitably supported and engine exhaust shall be routed
outside DG room.
3.1.9 Engine frame lubrication system, governor make shall be as per vendor's standard.
3.1.10 The D.G. sets shall be provided with acoustic enclosures. Sound Pressure level of the complete
unit shall not exceed 75 dBA at 1 m from the D.G package in any direction. This shall be
demonstrated during full load test at packager's shop.
3.1.11 Bidder shall offer a standard skid mounted DG Set package to be housed inside an acoustic
enclosure. The Purchase Specification alongwith the package lay out shall be reviewed and
approved by Client/EIL during detail engineering before placement of order on the DG set
vendor.
3.1.12 Diesel Engine fuel tank should have level indicators and low level switch.
3.1.13 Diesel Engine fuel tank capacity should be 990 L. A separate fuel oil storage tank of 3000L shall
also be provided.
4 INITIAL FILL
All lubricants, sealing fluid & other consumables for initial fill, flushing, commissioning and 3
months after commissioning shall be included in the scope of supply of the Contractor.
5 INSTALLATION CRITERIA
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DOCUMENT No.
JOB SPECIFICATION FOR
ROTATING EQPT. A043-201-16-45-SP-01 Rev. A
Page 6 of 10
6 SAFETY
Equipment design and engineering shall incorporate adequate safety features (as per applicable
specifications of respective equipment as well as Health, Safety and Environment Codes &
Standards applicable for the subject project) to provide protection to operating personnel,
equipment and environment.
Inspection and test specified in the bid package shall be carried out by the Equipment Vendor at
his works. The Contractor shall conduct inspection and witness tests of all equipment at vendor’s
works and furnish inspection and test reports to the owner.
Owner and/or his Consultant may participate along with the Contractor’s inspectors in any
inspection and tests. The Contractor shall notify to owner of all inspection and tests at least four
weeks before the scheduled date of inspection and test and reconfirm the same at least one
week before the date of inspection and testing.
8 SPARE PARTS
Contractor to note the following with regards to the spares and special tools as required for each
of the rotating equipment packages.
8.1.1 Contractor to include in his scope of supply the commissioning spares (if any) as required for
each of the rotating equipment packages. A list of the same per item shall be submitted by the
bidder during bid alongwith the unit prices. Any item which is not consumed shall be Owner's
property.
8.1.2 Contractor to note that in case any spare is consumed during commissioning over and above the
quoted commissioning spares, then the same shall be supplied by the Contractor without any
time and delivery implication to the Purchaser.
8.2.1 Quotation for spare parts for two-years normal operation (as per rotating equipment
manufacturer’s recommendations) along with unit price shall be furnished with the proposal for
the customer to order the same separately.
8.3.1 Contractor to include in his scope of supply special tools & tackles (if required) for any of the
rotating equipment.
8.3.2 These spares shall be procured along with the main equipment as per equipment manufacturer’s
recommendations.
8.3.3 The list of such recommended special tools/tackles per item shall be furnished along with the
offer.
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JOB SPECIFICATION FOR
ROTATING EQPT. A043-201-16-45-SP-01 Rev. A
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9.1 General
9.1.1 The Contractor shall develop detailed specifications for vendor data requirements pertaining to
each type of Rotating Equipment as applicable in accordance with the owner’s requirements
specified in the enquiry document. This specification shall form part of the Contractor’s Purchase
Requisition for that type of Rotating Equipment.
9.1.2 The Contractor shall be responsible for the review & approval of all Vendor Data & Drawings
submitted by the Equipment manufacturer. Owner’s / PMC’s review / approval shall be limited to
the vendor drawings and other documents as specified in the document entitled
“Document/Drawings for Owner / PMC review”.
The Package Vendor shall furnish the following along with the bid:
(a) Technical Compliance (Doc. No. : A043-201-16-45-TM-01) duly completed.
(b) List of deviations (if any)
9.3.1 The Package Vendor shall submit all the documents and drawings pertaining to design,
engineering and procurement of all Rotating Equipment as specified in Document No.: A043-
201-16-45-VD-01 Rev. A for Owner’ review and record. No. of prints to be submitted shall be as
specified in the Contract.
9.3.2 The Contractor shall use the typical formats for Equipment Data Sheets and Experience Record
Proforma as attached herewith for preparing Purchase Requisitions and for furnishing the
necessary information to the Purchaser/ Owner during detailed engineering
10.1 Contractor to include in his scope of supply complete erection and commissioning of the pump-
motor packages as well as the DG Sets. Contractor to refer relevant clauses of EIL Standard
Specification 6-76-0001 for the same. Also take special note of the following clauses which are
applicable for pre-commissioning activities:
10.2.1 All the piping main & auxiliaries (for utilities) shall be cleaned (steam / water flushing) and then
connections completed or manpower as required for this purpose shall be provided by the
Contractor depending on the contract / P.O. All site fabricated piping shall be hydrotested.
10.2.2 Very initial charge of the lubricants shall be done by the contractor. All the oil systems are run,
flushed and the oils are changed by other fresh charge by the contractor.
10.2.3 C.W., Lube Oil and all other auxiliary systems shall be run / operated at rated pressures and the
leaks are checked and corrected.
10.2.4 All temporary strainers shall be installed and their cleanliness checked.
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DOCUMENT No.
JOB SPECIFICATION FOR
ROTATING EQPT. A043-201-16-45-SP-01 Rev. A
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10.3.1 After the mechanical completion while handing over to the client or to the commissioning agency,
the Mechanical Contractor will provide a list of construction defects which are rectified by them.
The Owner or commissioning agency will check the Contractor’s work before taking over.
10.3.2 The Mechanical Contractor shall also provide a team of skilled labour to client or to the
commissioning agency during their commissioning period if requisitioned by them.
10.3.3 If some defects are noticed during commissioning and are attributed to Mechanical Contractor,
he shall arrange to rectify the same to the satisfaction of Engineer-in-Charge.
10.4.1 Contractor to refer Schedule of Quantities as given below for tentative details of Rotating
Equipment which shall be free issue material to the Contractor. Complete erection and
commissioning of these items shall be in Contractor scope of supply.
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
DOCUMENT No.
JOB SPECIFICATION FOR
ROTATING EQPT. A043-201-16-45-SP-01 Rev. A
Page 9 of 10
SCHEDULE OF QUANTITIES FOR ALL TYPE OF PUMPS WITH DRIVERS AND ACCESSORIES
S. Eqpt. Item No. Quantity Type of Eqpt. Type of No. of units x Total Overall
No. Driver Weight Dimensions
(each pump)
(Working (Horz. , Vert. CF (Elec. Motor, (each eqpt. incl. of
+ Pump, Recip., Steam Turb., eqpt. + driver + (L x W x H)
Standby) screw, gear etc. ) DG set) baseplate + cplg + seal (mm)
plan)(kg)
1 201-P-101 A/B/C 2+1 Vert. CF Pumps Elec. Motor 3*4000 Φ800
2 201-P-102 A/B/C 2+1 Vert. CF Pumps Elec. Motor 3*2500 Φ600
3
Total Weight : 19500
Notes :
1) Overall dimensions for vertical equipments shall either be mounting plate diameter or mounting
plate dimensions (i.e. or L x W) alongwith the height of equipment with its driver.
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DOCUMENT No.
JOB SPECIFICATION FOR
ROTATING EQPT. A043-201-16-45-SP-01 Rev. A
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The bidder shall furnish the following details for each rating of DG set for purchaser’s approval
during detail engineering.
1. ISO Standard Power (as per ISO 3046-1) of the engine,(obtained after deducting power loss due
to essential dependent auxiliaries)
Piso : kW
2. Deration on account of site conditions (refer datasheet for ambient conditions) as per ISO 3046-
1
Temperature (around the engine and alternator) : kW
Altitude (d1) : kW
Humidity (d2) : kW
CW temp (d3) : kW
Inlet losses (d4) : kW
Exhaust back press (d5) : kW
3. Service Power (as per ISO 3046-1) of the Engine (i.e. at stated conditions)
Pservice = Piso - Pderation : kW
6. Transmission losses(Ptrans) : kW
Bidder shall ensure that Pservice shall be greater than Pactual and shall justify the same.
Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
A043-201-16-45-TM-01 Rev.A
TECHNICAL COMPLIANCE
Page 1 of 3
Onshore Gas Terminal, GSPC
TECHNICAL COMPLIANCE
(ROTATING EQPT)
1 General
7.1 Confirm that all Inspection & Tests as required for each
equipment, as per the bid package, has been included by
the bidder in his proposal.
8 Commissioning Spares
10 Miscellaneous
10.1 Confirm that all the details, as asked in the data sheets &
referred Job specifications / Standard Specifications /
Vendor Data Requirements attached elsewhere in the bid
package, shall be furnished by the bidder for Purchaser's
review & approval during detailed engineering stage.
SERVICE :
ITEM NUMBER :
PACKAGER :
INSTRUCTIONS TO BIDDERS:
1. This proforma duly filled in shall be submitted for each item separately, alongwith the bid.
2. Since the information requested in this proforma will be utilised to assess provenness of DG Set Packager, it is in the interest of the DG Set
Packager to pick up those cases out of total list of references which are identical to the offered DG Set Package. The DG Set Packager shall
also ensure that each & every information asked for is furnished and the same is correct and complete in all respects. Incorrect information
furnished in this proforma shall render the bid liable for rejection.
3. While furnishing the materials, where asked for, the equipment manufacturer shall furnish ASTM equivalents also.
4. For the referred installations, the equipment manufacturer shall indicate the name of the person (alongwith his address, telephone no., fax
no./email-id etc.) who may be contacted by the Purchaser / his representative, if felt necessary.
5. The DG Set Packager shall also furnish along with the bid his standard reference list for the offered DG Set Packaged and supplied by him.
6. The DG Set Packager shall clarify the meaning of each letter / digit used in the model designation below:
Description of Model designation system:
10). Purchaser
11). Location (exact address)