Manual No. 1865-57820 wei <2. NATIONAL OILWELL INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS FOR BAYLOR EDDY CURRENT BRAKE, MODEL 7838 W/ REV. JUNCTION BOX EQUIPMENT FURNISHED BY National Oilwell 500 INDUSTRIAL BLVD. SUGAR LAND TEXAS 77478-2898 TELEPHONE: (281) 240-6111 FAX: (281) 240-0426 ¢@ NOLLOAS € NOLLOAS vy NOLLOZSAYLOR TABLE OF CONTENTS PARAGRAPH PAGE SECTION t INTRODUCTION 1.1 Scope Of Manual 1 12 General Description of Equipment 1 SECTION 2 a SPECIFICATIONS nm 9 2.1 Summary of Specifications, 7838 Brake 2 4 5 Zz SECTION 3 wv INSTALLATION 3.1 General 341 : 32 Brake Alignment 38 a 33 Shaft Alignment 3-8 ™ 34 Cooling Water Quality 3-10 ao 33 Cooling System Capacity Calculation 3-12 =I 36 Brake Field Coil Polarity 3-15 3 37 Certification for Hazardous Location 3-22 z SECTION 4 w ‘TREORY OF OPERATION 4.1 General at 42 Brake Operation on Rig 42 | SECTION 5 ACCESSORIES AND OPTIONS 5.1 General 5-1 5.1.1 Brake Controller 5-1 5.1.2 Special Brake Shaft 5-1 5.1.3 Brake Cooling Packages 5-1AYLOR TABLE OF CONTENTS (Cont'd) Paragraph General 3.14 Cooling Water Alarm 5.1.5 Safety Monitoring Devices 5.1.6 Parts and Service SECTION 6 MAINTENANCE AND SERVICE 6.1 General Service 6.1.1 Lubrication 6.12 Breather 6.13 Air Gap 6.1.4 Overflow Outlet 6.1.5 Water Outlet Drain 6.1.6 Preparation of Brake for Rig Stacking 6.1.7 Removing A Brake From Storage 62 Maintenance and Repairs 6.2.1 Water System Problems 6.2.2 Bearing Removable and Replacement 63 Electrical Problems and Troubleshooting 6.4 — Mechanical Problems and Troubleshooting 6.5 Inspection and Maintenance 6.5.1 Daily Inspection 6.5.2 Weekly Inspection 6.5.3 Monthly Inspection 6.5.4 Quarterly Inspection SECTION 7 PARTS AND SUPPLIES 7.1 General SECTION 8 DRAWINGS 8.1 Drawings, 7838 Brake PAGE SL 5-2 5:2 6-1 6-1 61 6-3 6-5 6-6 6-7 6-8 6-8 6-9 6-13 6-14 6-18 6-18 6-19 6-19 6-20 Tl 8-1 ¢ NOLLOAS € NOILOSS Se MALL”AIO.