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JPSC-230-41-PCD-4-101-00 HSE Plan
JPSC-230-41-PCD-4-101-00 HSE Plan
JPSC-230-41-PCD-4-101-00 HSE Plan
HSE PLAN
Document
JPSC-210-41-PCD-4-101-00
REVISION B
Prepared
Rev. Description Date Checked By Approved By
By
PetroChina International Jabung Ltd HSE Plan
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PetroChina International Jabung Ltd HSE Plan
DAFTAR ISI
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PetroChina International Jabung Ltd HSE Plan
1. PURPOSE
Petrochina International (Jabung) Ltd. is a Production Sharing Contract
Contractor for SKK Migas as the operator for the Jabung Block. Petrochina
International (Jabung) Ltd. intends to install their pipes under the river to maintain
performance. This project is to install pipes from NEB Basement#1 To NEB# 87
using the Auger Boring method. All activities must consider the potential hazards to
be handled and be safe for personnel in the cargo.
2. SCOPE
This HSE Plan created to cover Safety, Health and Environment (HSE) related
activities performed by PT Ade Konstruksi Abadi (CONTRACTOR) for Pipe
Crossing Construction Services For NEB#87 and NEB Basement#1 of Petrochina
International Jabung Ltd. (COMPANY). Provide CONTRACTOR's planning to
ensure the requirements are fulfilled including HSE requirements concerned with
project execution, identify & assess project specific (known) hazards and document
where they are present, and ientify the procedures to be implemented to meet the
requirement.
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PetroChina International Jabung Ltd HSE Plan
CPY Company
CTR Contractor
The HSE role and responsibilities for each function are summaries as bellow:
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PetroChina International Jabung Ltd HSE Plan
HSE manager primary duties will include but not limited to the
following:
a. Assist CONTRACTOR Project Manager to prepare the Project HSE
plan specific for project activities and/or for reviewing the Project
HSE Plan submitted by Subcontractor, this may include discussion
and interpretation of COMPANY standard, regulation and rules set
down in the plan.
b. Review the HSE resources manpower and commit to efficient
personnel to perform the scope of work.
c. Liaise with CONTRACTOR Project Manager to monitor the
execution of the HSE activities at the design, construction,
installations and contract/project operational stages and ensure that
supervisory staff and the project personnel can demonstrate an
understanding of the HSE procedures and instructions with apply to
their particular responsibilities.
d. Liaise with CONTRACTOR Project Manager to define and monitor
the performance of HSE ultimate goal as defined in Project HSE
Objective or HSE key performance indicator.
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PetroChina International Jabung Ltd HSE Plan
6. PROJECT ORGANIZATION
This section describes the overall HSE and Project Management structure ang
organization in order to execute this project.
Responsibility and its relation to the implementation of HSE within
CONTRACTOR will be reflected in Project organization Chart as detail in
attachment 1 - HSE and Project Organization Chart. And the HSE role and
responsibilities for each function are summaries as bellow:
1. Project Manager
The Project Manager will report to Director. The Project Manager is to
manage the entire effort for execution of the Work. Project Manager has the
authority to take any action required to maintain a satisfactory project
performance across the project organization, such as the Engineering,
Procurement, Onshore Fabrication and Installation, Pre-commissioning,
QA/ QC and HSE Teams. The Project Manager is responsible for the overall
management of the project, including interfacing with CONTRACTOR and
COMPANY’s. Specific responsibilities include:
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PetroChina International Jabung Ltd HSE Plan
3. Coordinator Engineering
a. Ensure deployment of workforces and Subcontractors comply with HSE
Policy requirements and restrictions;
b. Technical interface & check for the integrity of the Discipline
Engineering Teams;
c. Management of the Discipline Teams;
d. Performance of the Discipline Teams;
e. Quality assurance within the Engineering Discipline deliverables;
f. Review and coordinate towards approval of engineering deliverables;
g. Environmental impact on Design;
h. Health, Safety, Security and Environmental consideration in all
Designs;
i. Interfacing with COMPANY Representatives on project engineering
related matters;
j. Interfacing, establishing and controlling all Subcontractors’ designs,
regularizing Technical Query (TQ) / Site Instructions through drawing
revisions, reviewing Subcontractor’s shop drawings, etc.;
k. Interface & liaise with the Procurement Team and Construction Team
regarding design issues;
l. In conjunction with the Project QA/QC Manager ensuring Company
requirements and all technical aspects are addressed in the Inspection
and Test Plans;
m. Ensuring all design issues within available materials, transport
requirements, regulations and constructability are carefully considered;
n. Manage engineering man-hours, cost, change order requests;
o. Monitoring Engineering Subcontractors to ensure that all engineering
documents are delivered as per schedule; and
p. Interface with the Fabrication & Installation teams to provide
engineering support.
4. Project Supervisor
Project Supervisor means all position acts as the team leader for the
team who will execute the job. It is including the project coordinator and
engineers. The main task of him consists of the following:
a. Conduct induction sessions with the Project team and site on the use of
the plan.
b. Monitor personnel mobilization, demobilization including visitor on the
project locations.
c. Liaise with CONTRACTOR Construction personnel to monitor the
execution of the HSE activities at construction, installation and
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PetroChina International Jabung Ltd HSE Plan
5. Procurement Manager
The Procurement Manager reports to the Project Manager and is
responsible for all procurement activities on the project, including
procurement weekly reports and expediting progress status. The
Procurement Manager shall be responsibilities for:
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PetroChina International Jabung Ltd HSE Plan
1. Permit to Work
All persons who will involve in this project are required to use and understand
Company Permit to Work system prior activities, contractors must have trained
permit to work system. After attending the permit holder and/or work party.
The permit shall be used to align with requirement company PTW procedures. all
jobs with potential risk shall be completed with a work permit as part of
communication between permit holder/work party and the person who issuing
permit, permit authority. permits are submitted for approval a minimum 24 hours in
advance for the job that will be carried out to enable permit authority to review and
assess the associates risk of respected job prior to approved and issue the permit. the
PTW system tasks that will use in this project will be:
A. Hot work permit
B. Cold Work Permit
C. Excavation Work Permit
2. Job Safety Analysis
Refer to contractor job safety analysis procedure, job safety analysis (JSA) is an
approach designed to identify potential hazards in employment and plan corrective
actions. JSA focuses on the safety of every potential activities. And shall be submitted
prior ptw released. Please See Attachment 4 For Procedure And JSAForm
3. Housekeeping
CONTRACTORS will implement activity routines for maintaining good
housekeeping standards and material storage at the worksite. Housekeeping program
will be performed daily before permit closed. CONTRACTORS will maintain all
storage areas and materials in accordance with good housekeeping practice fit to
CONTRACTOR Housekeeping Procedure. All storage areas must have adequate
illumination and ventilation. Material is not stored or placed in a manner that restrict
or block access or traffic aisle. Escape route for emergency situation, walk way and
traffic aisles must be clearly marked and provided with illumination. Hazardous
substances shall be stored in secure areas and in accordance with Material Safety Data
Sheets / manufacturer’s recommendation. Please see attachment-5 for Housekeeping
Procedure.
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5. Electrical Safety
Installation of ELCB (Electrical Leakage Circuit Breaker) on electrical hand tools
at WORKSITE to be implemented. Electrical equipment must be suitably earthed,
where it cannot be earthed, it must be double insulated.All energized electrical
equipment / panels / switchboards / cables shall inspect by competent person and
complete with inspection sticker.
Only authorized personnel (electrical maintenance personnel) are permitted to
operate machinery, to start and operate electrically driven equipment and to energize
or de-energize electrical circuits or switchboards.
2. Mechanical Handling
Mechanical Handling Operations are those activities which involve the
movement of a load using work equipment. This work equipment can be that
which is either manually operated or power operated. When a Mechanical
Handling Operation requires a load to be raised or lowered then the required
work equipment becomes lifting equipment and the activity can be considered
to be a lifting operation. Examples of mechanical handling equipment which is
not lifting equipment would be a wheeled trolley used to move a load.
However, if such equipment is used to move a load up or down an incline then
this would become a lifting operation.
Mechanical handling equipment could be categorized into:
Mechanical equipment offers more power. However, more power often
times means more hazards and more severe injuries. The following pre-
cautions should be observed when working with some mechanical handling
equipment:
Cranes: only thoroughly trained and competent persons are permitted to
operate cranes. Operators should know what they are lifting and what it
weighs.
Slings: when working with slings, personnel must ensure that they are
visually inspected before use and during operation. Riggers or other
knowledgeable employees should conduct or assist in the inspection
because they are aware of how the sling is used and what makes a sling
unserviceable. A damaged or defective sling must be removed from
service.
General requirements for material handling:
Operators must be authorized
Equipment must be regularly inspected and maintained
Never stand underneath loads or leave loads or leave loads flying above
your head.
Give warning or instructed to keep away to other employees whenever they
are in danger because a load in passing over the heads.
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7. Barricades Tape
Barricades are commonly used and abused in the work area. Although usually put
in place for good reason, they are often disregarded. Planning the use of barricades,
maintaining the barricade once in place, enforcing observance of the barricade and
removing the barricade when the work is complete are all essential elements of
effective use of barricades.
8. Welding
The welding process joins metal parts used 2 (two) techniques, is Shielded metal
arc welding (SMAW) and Gas tungsten arc welding (GTAW). The gas welding
process unites metals by heating. The gases commonly used as the fuel gas are oxygen
and acetylene. The gas cutting process removes metal by a chemical reaction of the
base metal with oxygen at an elevated temperature.
The arc welding and cutting process use electric current and two welding leads.
One welding lead is connected to the electric power supply while the other lead is
attached to the work surface. Additionally, safety hazards can exist such as the
potential for fire or explosion and injuries from arc radiation, electrical shock, or
materials handling.
Refer to Contractor document JPSC-230-31-PCD-4-104-00 Welding book for
Pipeline, these provides guidelines for safely performing welding operations. It
presents provisions for training, discussion on types of welding, safe work practices,
and employee protection requirements. It also presents critical details on hot work
permits, works in confined spaces, ventilation requirements when performing welding
operations, and inspection requirements.
SMAW welding, like other welding methods, can be a dangerous and unsafe
practice if proper precautions are not taken. The process uses an open arc, which raises
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the risk of burns. So, a welder shall be using a complete PPE, besides the standard
PPE heavy leather gloves, a long sleeve jacket and face shield to protect them.
Tungsten Gas Arc Welding (GTAW), also known as inert gas tungsten welding
(TIG), is an arc welding process that uses a non-consumable tungsten electrode to
produce welds. The weld area and electrode are protected from oxidation or other
atmospheric contamination by inert protective gases (argon or helium), and the metals
used normally, some welds, known as autogenous welds, do not need them. The
constant current welding power supply produces a fully charged, electric energy arc
through a highly ionized column of gas and metal known as plasma.
And to reduce flashbacks in the welding process, the flashback arrestor must be
installed and done before it is done. All welding equipment used must be inspected
before use and welding test by Company team. And all precautions will assess and be
written on job safety analysis.
10. Communication
CONTRACTOR line management and supervision are responsible for
communicating HSE information and procedures to all personnel involved.
CONTRACTOR acknowledges the importance of effective communication procedure
the hazards, effective means to communicate HSE Issues to the COMPANY,
CONTRACTOR and Subcontractor. The purpose is to inform and socialize hazard,
program, standard, etc. This action plan can be implemented by means of:
Safety Talk
HSE induction program
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- Safety Helmets
- Safety Shoes
- Safety Glasses
And also additional PPE required depend on the jobs, include but not limited to
- Safety Hand Gloves
- Safety Harness
- Respirator
- Rubber safety boot
accidents. And the results of the investigation are documented using an accident
investigation reporting form. Please see attachment 6 for incident notification and
investigation form.
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ATTACHMENT
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