COMPACT POWER TWIN RELAY

1 POLE x 2 — 30A (Dual relay)

(FOR AUTOMOTIVE APPLICATIONS)
FBR512, 522 SERIES

DI
n FEATURES
l Two independent relays mounted in a single package
l Miniature size

SC
(54% of the volume of the FBR160 relays)
l High current contact capacity
(carrying current: 35 A/10 minutes, 25 A/1 hour)
High resistance to vibration and shock

ON
l

l Improved heat resistance and extended operating range

l Two contact gap options
(FBR510: 0.3 mm, FBR520: 0.6 mm)
l Two types of contact materials

TI
NU
n ORDERING INFORMATION
FBR512 N D12 – W1 **
[Example] (a) (b) (c) (d) (e)

ED
(a) Series Name FBR512 : Standard type (contact gap 0.3 mm)
FBR522 : Wider contact gap type (contact gap 0.6 mm)
(b) Enclosure N : Plastic sealed type
(c) Nominal Voltage D06 : 6 VDC
D09 : 9 VDC
D10 : 10 VDC
D12 : 12 VDC
(d) Contact Material W1 : Silver-tin oxide indium (high power type)

(e) Custom Designation To be assigned custom specification

(2
01
2)
1
 FBR512, 522 SERIES

n SPECIFICATIONS
Item Specifications
W1 contact

Contact Arrangement 1 form C × 2 (SPDT × 2)
Material Silver-tin oxide indium

DI
(high power type)
Voltage Drop (Resistance) Maximum 100 mV (at 1 A 12 VDC)
Rating 14 VDC 25 A
(locked motor load)

SC
Maximum Carrying Current*1 35 A/10 minutes, 30 A/1 hour
(25°C, 100% rated coil voltage)
Max. Inrush Current (Reference) 60 A

ON
Max. Switching Current (Reference) 35 A 16 VDC
Min. Switching Load*2 (Reference) 1 A 6 VDC
Coil Operating Temperature –40°C to + 85°C (no frost)
Storage Temperature –40°C to +100°C (no frost)

TI
Time Value Operate (at nominal voltage) Maximum 10 ms
Release (at nominal voltage) Maximum 5 ms

NU
Life Mechanical 1 ×107 operations minimum
Electrical 2 ×105 operations minimum
14 VDC 25 A
(locked motor load)
Other Vibration Resistance 10 to 55 Hz (double amplitude of 1.5 mm)

ED
Shock Misoperation 100 m/s2
Resistance
Endurance 1,000 m/s2
Weight Approximately 13 g
*1 Need to consider the head from PCB when max. current is more than 10A.
*2 Values when switching a resistive load at normal room temperature and humidity, and in a clean environment.
The minimum switching load varies with the switching frequency and operating environment.

(2
n COIL DATA CHART
1. FBR512 SERIES
MODEL

Nominal

Coil
resistance
Must operate
01 Thermal

2)
voltage voltage* resistance
W1 contact (±10%) (at 20°C)

3.6 VDC (at 20°C)

FBR512ND06-W1 6 VDC 60 Ω
4.5 VDC (at 85°C)

5.4 VDC (at 20°C)

FBR512ND09-W1 9 VDC 135 Ω
6.8 VDC (at 85°C)
73°C/W
6.3 VDC (at 20°C)
FBR512ND10-W1 10 VDC 180 Ω
7.9 VDC (at 85°C)

7.3 VDC (at 20°C)

FBR512ND12-W1 12 VDC 240 Ω
9.2 VDC (at 85°C)

* Pulse drive

2
 FBR512, 522 SERIES

2. FBR522 SERIES

MODEL Coil
Nominal Must operate Thermal
resistance
voltage voltage* resistance
W1 contact (±10%) (at 20°C)

3.6 VDC (at 20°C)

DI
FBR522ND06-W1 6 VDC 45 Ω
4.5 VDC (at 85°C)

5.4 VDC (at 20°C)

FBR522ND09-W1 9 VDC 100 Ω
6.8 VDC (at 85°C)

SC
65°C/W
6.3 VDC (at 20°C)
FBR522ND10-W1 10 VDC 135 Ω
7.9 VDC (at 85°C)

7.3 VDC (at 20°C)

ON
FBR522ND12-W1 12 VDC 180 Ω
9.2 VDC (at 85°C)

* Pulse drive

n SUITABLE APPLICATIONS

TI
Recommended
model (example)
Normal load current

NU
Application Description
(12 VDC system)
For 16 V or less For instantaneous
motor load voltage 20 V or more load voltage

20 to 25 A forward and reverse FBR512Nn -W1 FBR522Nn -W1

Power Windows
(switching at motor locking) motor control

ED
18 to 25 A forward and reverse FBR512Nn -W1 FBR522Nn -W1
Automatic Door Lock
(switching at motor locking) motor control

8 to 12 A (INRUSH) forward and reverse

FBR512Nn -W1
Automatic Antenna break 2 A maximum
motor control
(motor-free)

15 to 30 A
Intermittent Wipers FBR512Nn -W1 FBR522Nn -W1
break 2 to 8 A forward only
(Front and Rear)

(2
(motor-free)

20 A forward and reverse FBR512Nn -W1 FBR522Nn -W1

01
Tilt-Lock Wheel
(switching at motor locking) motor control

2)
20 to 30 A forward and reverse FBR512Nn -W1 FBR522Nn -W1
Power Seat
(switching at motor locking) motor control

20 to 30 A forward and reverse FBR512Nn -W1 FBR522Nn -W1

Sunroof
(switching at motor locking) motor control

• For the load condition where higher voltage would be encountered during contact break, FBR522 series with wider contact
gap is recommended.

3
 FBR512, 522 SERIES

n CHARACTERISTIC DATA
1. MAXIMUM BREAK CAPACITY 2. LIFE
50
14 VDC Motor locked load
40
Contact switching current (A)

35 30
30

Number of operations (x104)

Resistive load 20

DI
25 Standard High power type
Locked motor FBR512
type (ÐW1)
20 load
FBR522 10 (ÐW)
FBR512
15 FBR522
5

SC
12

10

ON
10 15 20 25 30 35 40 50 10 15 20 25 30 35 40 50
Voltage between contacts (VDC) Locked motor current (A)

TI
3. LIFE TEST (EXAMPLE)

• Test item • Shift of pick-up and drop-out voltage

NU
14 V DC-20 A 100
Motor lock
200,000 operations minimum
(FBR512 -W type) 80

• Test circuit
60

ED
RL-1 PICK-UP
N.O.
40
N.C. M
DROP-OUT
N.O. 20
N.C.
RL-2
0
Initial 1 10 100

(2
• Shift of contact resistance
(measured at 6 V-1 A)
• Current wave form 1000

01
20 sec
(RL-1)
Break
20 A

2)
Make
0A 100
(RL-2)
20 A

0A 10
0.3 sec
0.3 sec
10 sec

Initial 1 10 100
No. of operations (x104)

4
 FBR512, 522 SERIES

• Test item • Shift of pick-up and drop-out voltage

14 V DC-25 A 100
Motor lock
200,000 operations minimum 80

% of rated coil voltage

(FBR512 -W1 type)

DI
• Test circuit 60
RL-1 PICK-UP

N.O.
40
N.C. M DROP-OUT

SC
N.O. 20
N.C.
RL-2 0
1 10 100
No. of operations (x104)

ON
• Shift of contact resistance (measured at 6 V-1 A)
• Current wave form
1000
20 sec
(RL-1)
Contact resistance

25 A Break
Make
0A 100
(RL-2)

TI
25 A

0A 10
0.3 sec

NU
0.3 sec
10 sec

1 10 100
No. of operations (x104)

ED
4. COIL TEMPERATURE RISE 5. OPERATING COIL VOLTAGE RANGE (EXAMPLE)
[ FBR512ND09-W ] [ FBR512ND12-W ]
(°C) 120

0.8 W NOTE : Intermittent coil operation is

required in this region at 20 A or more
100 0.6 W carrying current.
(3) carrying current : 20 A (V)
applied coil power
Coil temperature rise

15
80
Applied voltage to the coil

(2
(2) carrying current : 10 A
applied coil power
0.8 W
60

01
0.6 W
10 CONTINUOUSLY
0.8 W APPLICABLE COIL
0.6 W VOLTAGE RANGE
40

2)
(1) carrying current : 0 A
applied coil power
20 at 20°C 5

0
0 10 20 30 –30 0 50 100
Applied time (minutes) Operating temperature (°C)

5
 FBR512, 522 SERIES

6. VIBRATION RESISTANCE CHARACTERISTICS

Dual amplitude (mm)

(m/s2) 5 1 0.5 0.1 0.01
100 Frequency : 10~2000 Hz
Acceleration : 100 m/s2 maximum
Automotive Vibration direction : see diagram
50 electronic standard
Acceleration

Detection Level : chatter > 100 µs

44 m/s 2

Range where chattering occurs

DI
N.O. contact
coil not energized
10 on X-direction
Z FBR512

SC
X
10 50 100 500 1000 2000 Y
Frequency (Hz)

7. SHOCK RESISTANCE CHARACTERISTICS

ON
TI
(m/s2) 1,000
Shock application time : 11 ms, half-sine wave
800 Test material : coil, energized and de-energized

NU
Shock direction: see diagram
Shock level

600 Detection Level : chatter > 100 µs

400
Y2
200 Y1
Z2

ED
0
X1 X2 Y1 Y2 Z1 Z2
FBR512 X1
Shock direction : N.C. contact Z1
(coil de-energized) X2
: N.C. contact
(coil energized)

n REFERENCE DATA
Distribution of operate and release voltage
80 100
Distribution of operate and release time
100
(2
Distribution of contact resistance

01
FBR522 Operate FBR522 FBR522
n = 100 Release n = 100 n = 100
80 Operate
80

2)
60 Release
Distribution (%)

Distribution (%)
Distribution (%)

60 60
40
40 40

20
20 20

0 0 0
0 10 20 30 40 50 60 70 80 0 1 2 3 4 5 6 7 8 0 10 20 30 40 50 60 70 80
Nominal voltage multiplying factor (%) Time (ms) Contact resistance (mΩ)

6
 FBR512, 522 SERIES

n DIMENSIONS

 Dimensions  PC board mounting hole layout

(BOTTOM VIEW)
24.0+0.3 Ø1.4
+0.1
Ð0.05 5±0.1 5.15±0.1 5.15±0.1 5±0.1

2.5±0.1
DI
9 5
8 4 3
16.2+0.3

522ND12-W

F&T

7.6±0.1
9327
7 2

SC
Terminal No.5, 9 0.3 t x 1.0 W
(N.C. Contact) 6 1
Terminal No.3, 8 0.3 t x 1.0 W (Coil) +0.1
Terminal No.4 0.6 t x 1.0 W 6-Ø1.3 Ð0.05
5±0.1 5±0.1

3±0.1
14.1+0.4

(common coil)
Terminal No.2, 7 0.4 t x 1.0 W
(N.C. contact)

ON
Terminal No.1, 6 0.4 t x 1.0 W
Schematic
3.5

(N.O. contact)
5 5.15 5 2.5 7.6 (1.65) (BOTTOM VIEW)
5.15 3 Unit: mm
5 (1.85)

*N.C. TERMINAL COM COM

9 5
4 3
8

TI
N.C. N.C.
7 2
6 1
N.O. N.O.

NU
 Tube carrier

19.0 Max. 601 Maximum

ED
20.3 Max.

20 pieces/tube

Unit: mm

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(2
01
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3-5, Higashigotanda 2-chome, Shinagawa-ku 2132 WV Hoofddorp

2)
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owners.

Fujitsu Components America or its affiliates do not warrant that the content of datasheet is error free. In a continuing effort to improve our
products Fujitsu Components America, Inc. or its affiliates reserve the right to change specifications/datasheets without prior notice.
Rev. January 3, 2008.
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