RAMON A. VALENCIA JR.

Blk3 Lot36 Boracay Dr, Camella IV

Poblacion, Muntinlupa City
NCR, Philippines 1776
Mobile No. : 09178738957
Email Add. : ramonito02@gmail.com
ramon.valencia@mnf2.rohmphil.com

Career Objective

To be a part of a competitive and challenging work environment contributing the best of my

abilities towards the growth and development of my interpersonal and technical skills to pursue a
challenging and rewarding career.

Strengths

 Dynamic, self-driven and highly motivated individual with experiences on Production

Management and Control.
 Competent leadership skill and people management driven to team solidarity.
 Excellent communication skill, presentation skill, and fluency in both oral
and written English.
 Deep knowledge in problem solving with the use of Quality Management Tools.

Accomplishments

 Team Leader on the ROHM KAIZEN/ IMPROVEMENT Activities of ROHM Mother Factory,
tackling the “Shoteiko Hazure Elimination”. Achieving of 97% Abnormality Reduction
since its completion leading to a ROHM Presidents Silver Award.
SHOTEIKO HAZURE ELIMINATION
Since 2005, Shoteiko Hazure abnormality became the top most
contributor of scrap and material loss for MCR Production. This abnormality is
being encountered at Printing 1 process in which after the R printing process
some lots failed to achieve its required center resistance value or Shifted Initial
RV (shoteiko hazure in Japanese terms), thus resulting to scrapping of lots and
losses incurred due to lot reproduction. Although there is already existing system
to control its yield, the system proved to be inadequate and ineffective.
Investigations and evaluations were conducted to identify problem points from
its various processing points; and corresponding improvements were conducted:
1. Improvement of RV piloting method and R paste bottle history data
assurance,
2. Paste preparation sigma reduction,
3. Implementation of Automatic Paste Selection Program that eliminates
human manual selection of R paste per target RVs,
4. Continuous education and elimination of processing rule non-compliance,
5. And environment improvements like inside machine temperature control.
As a result within 8 months of continuous activities, the occurrence drastically
reduced, from the average of 121lots/month down to 3.5lots/month, resulting to
an average savings of 5.96 million yen per month since its completion.
  REPI President’s Awardee for ISIP (Ideas and Suggestions for Improvement Program)
PRESIDENT GOLD AND BRONZE AWARDEE (F.Y. 2006, 2007, 2008)

ELIMINATION OF WRONG SUBSTRATE ALLOCATION – BRONZE (F.Y. 2008)

Realized by incorporating some program restrictions on the existing
substrate registration system, to detect and reject wrong allocations of materials
before the actual throw-in to the production.

AUTOMATIC R PASTE SELECTION PROGRAM – GOLD (F.Y. 2007)

Achievement of zero man-miss on the method of R paste selection, by
replacing the manual system with a data-based program, that consolidates all RV
results from the daily production, conducts analysis and data trending to give
accurate R Paste Selection for every required target RVs.

TWO SIDE-USE OF PRINTING SQUEEGEE – BRONZE (F.Y. 2006)

Achievement of 50% Cost Reduction on the Squeegee, as the main
material/tool for MCR Printing processes, realized through careful study of the
material and conducted machine design improvements to maximize the use of
the squeegee from only one side to two sides.

 All Rohm-Factory President Awardee for RPS Kaizen (Rohm Production System)
ROHM PRESIDENT SPECIAL AWARD (F.Y. 2016)
Achievement of 35% lead time improvement for MCR10 package,
through various improvement at production lines focusing on eliminating MUDA
or wastes. Major improvements include Stream-lining, Kanban control, Just-in-
Time production, Job combination and Digitalization. The project also won 1 st
place for the overall REPI RPS Kaizen Project on November 2015, 1 st Place on All
Rohm-Factory Project Presentation on January 2016 and 2nd place for REPI
Presidents Award on October 2016.

 Main author and contributor for 27th ASEMEP National Technical Symposium Paper
Entitled “Operator Workload Reduction at Material Preparation through Material
Location Wireless Control System” (F.Y. 2017)
The paper presented a major improvement on materials control for MCR
Division that significantly improved the operator’s workload through reduction of
working time. The project provided a more systematic material control through
the application of address system and wireless communication technology.
Overall the project increased the level of Quality by eliminating mistakes on
material preparation which also have direct effect to reduce cost/ losses for
defects. The material stock also decreased to reach the optimum stock level in
which savings were also achieved.

Work Experiences

April 11, 2015 to Present

ROHM Semiconductor Philippines Inc. (REPI)
People’s Technology Complex, Carmona, Cavite 4166
DEPARTMENT MANAGER (April 2017- present)
ASSISTANT DEPARTMENT MANAGER (April 2015-2017)
Micro Chip Resistor (MCR) Division Production Control Department
  Over-all head of Production Control Department supervising the functions of two sections
of Planning and Cost Control Section; and Materials Control Section.
 Main duty is to secure profit for the division thru efficient control of man, machine and
material assets to deliver goods to our customer.
 Responsible for the smooth operation of the production from input to output by ensuring
the needed materials, capacity setting, order receiving and planning, cost control and
shipment of products.

 Ensures compliance to the management policy through management and control of the
department.
 Assures that the whole department performs in accordance to set plans and targets.
 Performs to deliver expected result though resolving issues and problems that arises in
governing the department.
 In-charge for the analysis, control and reduction of cost incurred within the division.
 Responsible for the training and education of the department for correct workmanship,
safety assurance, and abnormality eliminations.
 Improves work environment to ensure rule compliance and increase quality of work.
 Continuously review 4M (man, machine, materials and method) to identify weaknesses
and provide solutions for improvement.

April 11, 2008 to April 10, 2015

ROHM Semiconductor Philippines Inc. (REPI)
People’s Technology Complex, Carmona, Cavite 4166
SECTION MANAGER (April 2012-2015)
ASSISTANT SECTION MANAGER (April 2008-2012)
Micro Chip Resistor (MCR) Division Semi Process Production Department Section 1
 Over-all Controller and Leader for the first section of MCR production covering the Initial
Processing Stages from the Main Materials Control (substrate and paste), Terminals,
Resistive Layer and Undercoat Printing Processes; and Chip Laser Trimming Process for
all MCR product types.
 Ensures on time daily output and delivery to the next processes.
 Assures high yield output for each RV decades for all product types.
 Oversees quality related matters, through investigations and treatment of abnormalities
encountered, periodic review and control of indices and elimination of defect recurrence
through 4M analysis and control.
 In-charge for the control and reduction of defectives, material and power losses.
 Responsible for the training and education of the whole section for correct workmanship,
safety assurance, and abnormality eliminations.
 Improves work environment to ensure rule compliance and increase operation rate.
 Responsible for Failure Analysis and Yield Up Improvement Activities to further improve
process capability.
 Well versed in Quality Tools such as SPC, FMEA, Control Charts, and Checksheets.

April 11, 2006 to April 10, 2008

ROHM Semiconductor Philippines Inc. (REPI)
People’s Technology Complex, Carmona, Cavite 4166
SECTION CHIEF (April 2007-2008)
SECTION LEADER (April 2006-2007)
Micro Chip Resistor (MCR) Division Semi Process Production Department Printing 1 Process
 Managed the control for Paste Blending Process and Printing 1 Process for all MCR types.
 Realized stable production output for Printing 1 through improvements done on the R
Printing Process (bottle-neck process) with regards to its Piloting works and Paste
Selection accuracy.
  Achieved 97% Reduction of Abnormality Cases for “Shoteiko Hazure Lots” of Printing 1
process, contributing to average of 5.96 million yen savings per month since the
completion of its activities from October 2006 to July 2007.
 Co-responsible for the set-up and completion of “ AUTOMOTIVE LINE ” for MCR Semi
Process Printing 1, first of its kind for all ROHM Group of Companies. A special processing
line that targets to produce zero defect products, with highest level of quality on
processing and device control, well maintained machines and employed highly skilled and
dedicated set of operators to serve the demand of our customers on automotive
industries.

May 11, 2005 to April 10, 2006

ROHM Semiconductor Philippines Inc. (REPI)
People’s Technology Complex, Carmona, Cavite 4166
PRODUCTION MANAGEMENT TRAINEE (PMT)
Micro Chip Resistor (MCR) Division Semi Process Production Department
Chip Side-coating process / Chip Breaking Process (CSA/CBA)
 Achieved 90% reduction of Unclear Defects occurring from CSA/CBA, Plating and Taping
processes. Realized through careful review of each processing points, identification,
analysis and investigation of problem areas of the machines; teamed with Engineering
for treatments and improvements; and coordinated with QC/QA for standardizations.

Seminars and Trainings

ASEMEP Technical Writing SEIPI - ASEMEP June 2017

Safety Auditing ROHM Semiconductor September 2016
Coaching and Mentoring ROHM Semiconductor December 2015
BS OHSAS 18001: 2007 ROHM Semiconductor March 2015
7 Habits for Manager ROHM Semiconductor March 2014
Employee Handling and Discipline ROHM Semiconductor January 2014
Loss Control Management ROHM Semiconductor December 2013
Leadership EQ ROHM Semiconductor June 2012
BOSH Training ROHM Semiconductor September 2011
TWI –Training within Industry ROHM Semiconductor October 2010
Nihongo Beginner Course ROHM Semiconductor September 2009
Positive Attitude Seminar ROHM Semiconductor June 2009
Empowering Managers ROHM Semiconductor July 2008
Basic Supervisory Training ROHM Semiconductor
September 2006
MCR Production Systems RIST THAILAND June 2006
Computer Hardware Repair/Trouble Shooting ACER Computer Systems February 2005

Educational Attainment

Tertiary TECHNOLOGICAL UNIVERSITY OF THE PHILIPPINES 2000 – 2005

#1000 Ayala Blvd. Ermita, Manila, Philippines
B.S. Electronics and Communications Engineering
Department of Science and Technology – Scholarship Awardee

Secondary PAREF – Southridge (Afternoon School ) 1996 - 2000

Hillsborough Subd., Cupang, Muntinlupa City
Academic Scholar
Primary Lakeview Elementary School 1991 - 1996
Lakewiew Homes, Putatan, Muntinlupa City
Consistent Honor Student

Organizations and Affiliations

REPI RPS COMMITTEE (Rohm Production System – adaptation of Toyota Production System)
MCR Division RPS Committee Leader (April 2015 – present)
MCR Division RPS Committee Member (October 2014 – April 2015)
REPI NEWSLETTER “BAYANIHAN” (Company’s Official Communication Newsletter)
Editorial Board Member (April 2012 – March 2014)
REPI RACE COMMITTEE (Company-wide Program for Improvements/ Continuous Excellence)
6 Muda Committee Member (April 2010 – Mar 2012)
Energy Conservation Committee Member (April 2008 – April 2009)
5R Committee Member (April 2007 – April 2008)
INSTITUTE OF ELECTRONICS AND COMMUNICATIONS ENGRS OF THE PHIL (IECEP)
NATIONAL STUDENT CHAPTER
Board of Directors (June 2003 - February 2004)
Member (2002-2003; 2004-2005)
ORGANIZATION OF ELECS AND COMM ENGG STUDENTS OF TUP-MANILA
Board of Directors (June 2004 - March 2005)
President (June 2003 – April 2004)
Auditor (June 2002 – March 2003)

Personal Particulars
Nickname: Mon
Birthdate: June 14, 1983
Age: 34 years old
Height: 5’4”
Weight: 170 lbs.
Citizenship: Filipino
Civil Status: Married
Religion : Christian
Hobbies: Reading and Playing Basketball