10) Ayaos ues vay aU ey fot a ee eer RELEVANT DISCONTINUITIES MAGNETIC PARTICLE ano LIQUID PENETRANT TESTING See Oe CNaCaN cae utc acu pePublished by The American Society for Nondestructive Testing, Inc. 1711 Arlingate Lane PO Box 28518 Columbus, OH 43228-0518 Copyright © 2010 by The American Society for Nondestructive Testing, Inc. ASNT is not responsible for the authenticity or accuracy of information herein. Published opinions and statements do not necessarily reflect the opinion of ASNT. Products or services that are advertised or mentioned do not carry the endorsement or recommendation of ASNT. IRRSP, NDT Handbook, The NDT Technician and wnwasnt.org are trademarks of The American Society for Nondestructive Testing, Inc. ACCP, ASNT, Level i! Study Guide, Materials Evaluation, Nondestructive Testing Handbook, Research in Nondestructive Evoluation and RNDE are registered trademarks of The American Society for Nondestructive Testing, Inc. ASNT exists to create a safer world by promoting the profession and technologies of nondestructive testing, ISBN-13: 978-1-57117-201-3, Printed in the United States of America, Cover photograph courtesy of Amy E. Krauser at Edwards & Associates. Fist printing 02/10 “The following technical reviewers and contributors provided valuable assistance with this series: ‘Shelby Abercrombie — Aerojet Ordnance Tennessee Bruce Crouse ~ Inspection Services Richard Duin — Alion Science and Technology Nat Faransso — KBR Morteza K. Jafar Intemational Quality Services Amy €. Krauser ~ Edwards & Associates Martin Lugg — TSC Inspection Systems David G. Moore ~ Sandia National Laboratories Sem Robinson ~ Sherwin Incorporated Dave Russell ~ Russell NDE Systems nc. Roderic K. Stanley ~ NDE Information Consultants Bill White - Forged Products Inc. Cat J. Wilkey ~ IveyCooper Services, LLC Wiliam J. Wiltsey — TEAM Industrial Services Inc ‘The Publications Review Committee includes: Gary Heath — All Tech Inspection, Inc. Glenn M, Light - Southwest Research Institute Bob Conklin Educational Materials EditorThis module is intended as a reference guide for students, technicians and professionals in NDT. An overview of each discontinuity provides the following information: * Description * Location in part * Characteristics/appearance * Metallurgical analysis Depending on the availability of information, one or more of the followin Presented in terms of using MT and/or PT per discontinuity: * Appearance ~ describing the outcome of a typical test result Rationale ~ explaining why the method is preferred Advantage(s) — highlighting the strong points of the method Limitation(s) ~ detailing any drawbacks associated with the application of the method g items are subsequently Recommendiation(s) ~ providing procedural tips for a successful outcome Precaution(s) — advising what safeguards to take when conducting a test | Please note that this module is intended as a supplement only. . It should not take the place of specific codes, procedures or standards applicable to a specific test. TOd0d Heat-Treat Cracks. 62 Machining Tears 64 Discontinuity Orientation with Magnetic Particle Testing ...66 Service Discontinuities ______.67 Fatigue Cracks 68 Fillet Cracks (Bolts) — 72 Hydrogen Embrittlement 74 Magnetic Particle Sizes 75 Intergranular Corrasion Cracking .76 Stress Corrasion Cracking _...78 Thread Cracks eee References, 82 Figure Sources. 83 SI Derived Units. 84 Conversions 0 SI Units ossenerrreBS Underout. Typical Liquid Penetrant Indications... Grinding Cracks... 60 CGS System Converted to SI Units... 86