Professional Documents
Culture Documents
Ieee Guide For Making High-Direct-Voltage Tests Power Cable Systems The Field
Ieee Guide For Making High-Direct-Voltage Tests Power Cable Systems The Field
(Reaffirmed 1987)
(Reaffirmed 1988)
Published by The Institute of Electrical and Electronics Engineers, Inc 345 East 47th Street, New York, N Y 10017, USA
related to the prescribed alternating test volt- l N u m b e r s in brackets correspond t o those in the
age by a ratio, fixed for an individual insulation References, Section 3 of this guide.
7
IEEE
Std 400-1980 IEEE GUIDE FOR MAKING HIGH-DIRECT-VOLTAGE
Table 1 ,--.
Field Test Voltages for Cables up t o 69 kV System Voltage
Installation Maintenance
System Voltage System BIL Test Voltage* Test Voltage*
kV rms kV (direct voltage, kV (direct voltage,
(phase-to-phase) kV (peak) conductor t o ground) conductor t o ground)
2.5 60 25 20
5 75 35 25
8.7 95 40 30
15 110 55 40
25 150 80 60
34.5 200 100 75
46 250 120 90
69 350 170 125
8
IEEE
TESTS ON POWER CABLE SYSTEMS IN THE FIELD Std 400-1980
4. General Considerations
2.4 Field
The term field or in the field refers generally
t o apparatus installed in operating position. 4.1 Environmental Influences
However, it may include material not yet in- 4.1.1 Temperature. The dielectric strength of
stalled or material that has been removed from some cable insulations is reduced at elevated
its operating environment. temperatures. This necessitates a reduction of
the test voltages at higher temperatures.
cable accessories. Those components of a cable Temperature gradients in the cable insulation,
system which cannot be readily disconnected caused by heat dissipation from the conductor,
from the cable and which will be subjected to can result in unusual potential distribution
the full test voltage applied t o the cable system. upon application of a high direct voltage.
4.1.2 Atmospheric Conditions. High humid-
2.5 Tests ity and conditions favoring condensation on
acceptance test. A test made after installation exposed surfaces can affect test results to a
- marked degree. Contamination of termination
but before the cable is placed in normal service.
This test is intended to detect shipping or in- surfaces can greatly increase conduction cur-
stallation damage and t o show any gross de- rent and reduce flashover levels. Relative air
fects or errors in workmanship on splicing and density affects the measurement of test voltage
terminating. by gaps or similar means and the flashover at
terminations. At elevations higher than 3300 f t
maintenance test. A test made during the op- (1000 m), over-insulation of terminations is
erating life of a cable. It is intended t o detect required t o withstand both working voltages
deterioration of the system and t o check the and prescribed test voltages. Wind can cause er-
entire workmanship so that suitable mainten- roneous current readings as in 6.2.
ance procedures can be initiated. 4.1.3 Extraneous Electric Fields. Although
field tests on cable are often made in the vicin-
ity of energized equipment, extraneous elec-
trical fields will have little influence on direct
3. References voltage test results. Due to the stress and ioni-
zation of air between the circuit on test and
3.1 Standards References nearby energized circuits, it is possible that
[l] IEEE Std 141-1976, Recommended Prac- flashover may occur. When spacing is marginal,
tice for Electric Power Distribution for Indus- unusual precautions may be required to pre-
trial Plants (IEEE Red Book) vent this. Such precautions may include in-
sertion of grounded shielding t o protect ad-
[2] IEEE Std 4-1978, Standard Techniques for jacent circuits in service.
High Voltage Testing
4.2 Test Equipment
[3] IEEE Std 62-1978, Guide for Field Testing 4.2.1 High-Direct-Voltage Test Set. The test-
Power Apparatus Insulation voltage source should:
(1) provide the maximum (negative polarity)
3.2 References [ 31 test voltage required, plus some margin
[4] LEE, R. H. Installation Problems and Test- (2) provide means of increasing voltage con-
~
IEEE
Std 400-1980 IEEE GUIDE F O R MAKING HIGH-DIRECT-VOLTAGE
10
IEEE
TESTS ON POWER CABLE SYSTEMS IN THE FIELD Std 400-1980
- The ground lead for the test set should be At the completion of the test period, volt-
connected t o local ground or, in the absence of age can be reduced by returning the control
a local ground, t o the metallic shield of the of the high-direct-voltage generator t o zero and
cable. For ungrounded cable terminations, the permitting the cable t o dischare: through the
metallic shield should be connected t o local cable system and the test set. For cable lengths
ground, if available, during direct voltage test- exceeding about 1000 f t (300 m), the time re-
ing. Connect the high-voltage test lead t o the quired for this discharge may be burden-
first conductor or conductors t o be tested. Re- some. To expedite the process, a resistor, as
move the ground lead from the cable conduc- described in 4.2.3, may be placed between the
tor. When multiconductor belted or non- conductor and ground. This resistor can con-
shielded cable is tested, each conductor should veniently be built or supported on the end of
be tested separately with the remaining con- an insulating hook stick, the lower end of the
ductors grounded. resistor being grounded with a flexible conduc-
Before applying the test voltage, the cable tor. After the voltage is reduced t o 40% or less
system should be allowed t o cool to ambient of original value or a failure is experienced,
temperature (see 4.1.1 and 6.2). The initially the conductor should be solidly grounded (by
applied voltage shall not exceed 1.8 times the applying a flexible grounded lead by means
rated alternating-current phase-to-phase volt- of an insulating hook stick) and should remain
age of the cable. The voltage may be increased grounded until ready for service or further
continuously or in steps t o the maximum test testing. A retest should not be started until the
value. If continuously, the rate of increase cable has been grounded for a period at least
shall be approximately uniform and shall not four times the duration of the previous test.
be more than 100% in 10 s and not less than
100% in 60 s. If in steps, duration at each step
should be long enough for the current t o reach
a steady value (1min suggested) or t o show un-
6. Evaluation of Results
readably low current values. Current readings
at each voltage step should be taken at the end
of the step duration. Apply voltage slowly 6.1 Current-Time Relationships. The test cur-
enough t o prevent overloading the power rent will momentarily increase for each volt-
supply age increment due t o the charging of the
Maximum test voltage should be maintained capacitance and the dielectric absorption
for 15 min. Current magnitudes should be re- characteristics of the cable. Both of these
corded at 1 min and 15 min after the maxi- decay, the first in a few seconds, the latter
mum test voltage has been reached. more slowly, ultimately leaving only the
Recommended test voltages for cable systems conduction current plus any external surface
rated up t o 69 kV are set forth in Table 1. leakage or corona currents. The time required
When, in the opinion of the user, it is neces- t o reach steady-state current depends on in-
sary t o use more stringent test voltages, the sulation temperature and material. This time
higher level should be determined in consulta- could be of the order of hours for laminated
tion with the suppliers of the cable and cable oil impregnated insulation.
accessories. The maximum voltage applied t o If, without any increase in applied voltage,
cable systems should not exceed 70% of system the current starts t o increase, slowly at first
BIL. When considering these higher voltages, but at an increasing rate, gradual insulation
the user should be cognizant of the possible failure may be in progress. This process will
overvoltages that may result as indicated in probably continue until eventual failure of the
5.1 and Appendix B1. cable unless the voltage is rapidly reduced. Rub-
If the step method of voltage increase is em- ber and nonpressurized impregnated paper in-
ployed, a minimum of five steps is desirable sulations will usually exhibit this type of in-
when current readings are taken at each step. If sulation failure; other insulations rarely exhibit
any equipment is included beyond the cable this type of failure. One criterion of a satis-
and its terminations, the insulation strength of factory test in high-direct-voltage testing is a
-- such equipment must be taken into considera- decrease of current with time at a fixed voltage
tion. application. While this may be partially ob-
11
IEEE
Std 400-1980 IEEE GUIDE FOR MAKING HIGH-DIRECT-VOLTAGE
scured by corona current, voltage regulation mitted for cables about 1000 f t (300 m) in
ir- -
and insufficient meter damping, the absence length.
of an increase in current with time is generally The insulation resistance characteristics and
a practical criterion for acceptance. (See also terminating conditions vary so widely that a
6.2.) statement here of absolute values of resistance
If, at any time during the test, a violent in- would be misleading. Comparison of resistance
crease in current occurs, accompanied by trip- values with those obtained when the cable sys-
ping of the test set circuit breaker, failure or tem was installed is useful.
flashover has probably occurred in the cable, All cable insulations exhibit a negative
a splice, or at a termination. A failure can be temperature resistance coefficient; increased
confirmed by the inability t o sustain the sec- temperature will therefore always result in
ond application of the test voltage. lower insulation resistance. Several types of
Even in the event of the indication described compounds used for filling cable terminations
above, it is practicable in some cases t o return exhibit much lower resistances and higher nega-
the cable t o service for a short period. This tive temperature resistance coefficients than
should be done only after determining that those of the oil-paper cables they terminate.
slowly increasing reapplication of the test volt- For this reason, terminations should be allowed
age does not initiate recurrence of the break- t o cool t o ambient temperature before testing
down within the cable or accessories before takes place. Some factory prefabricated termin-
reaching a safe value above the peak of the ators may also exhibit relatively low resistance
phase-to-ground potential. and moderately high negative temperature re-
6.2 Resistance Values. Readings of voltage ( E ) sistance coefficients.
and conduction current ( I ) observed during Humidity, condensation, and actual precipi-
the high-direct-voltage test may be used t o cal- tation on the surface of a termination can in-
crease the leakage current by several orders of
culate the effective insulation resistance ( R )
magnitude. Humidity also increases the corona
of the cable system by means of Ohm’s Law,
current, which is indicated in the total leakage
R = E/I. A useful relation is:
current.
kV Wind prevents the accumulation of space
thousands of megohms = - charges at bare energized terminals. This results
PA
in an increase of corona. A plastic envelope or
Calculating and plotting resistance vs volt- container tends to retain this space charge even
age, in conjunction with a step-voltage test, is in the presence of wind.
an aid in evaluating the insulation condition Additional current of the order of ten t o
and is frequently an even more sensitive several hundred times the cable conduction
indicator of approaching current avalanche current can be caused by equipment included
failure than is the dynamic behavior of the in the test beyond the cable and its termina-
microammeter itself. A substantial reduction tions.
in insulation resistance with increasing voltage When equipment in addition t o the cable and
is such an indication. This phenomenon should its terminations is included in the test, the
not be confused with the onset of external sensitivity required t o note approaching
corona. avalanche conditions outlined in 6.1 may not
The comparison of the calculated resistance be attained due t o the preponderance of the
of the three conductors of a circuit is a useful equipment leakage current. In such cases,
indicator of an anomalous condition of the in- avalanche or runaway conditions may be noted
sulation of one or more of the cables. Although only when the failure mechanism is far ad-
no clear guidelines for such a comparison can vanced. Reduction of voltage may not be pos-
be given, an anomalous condition is likely if sible before actual breakdown occurs.
this ratio of insulation resistance is greater than All of the above factors should be considered
3 t o 1for cables longer than 3000 f t (1000 m). when comparing or evaluating the apparent
Somewhat higher resistance ratios can be per- insulation resistance of a cable circuit.
12
IEEE
TESTS ON POWER CABLE SYSTEMS IN THE FIELD Std 400-1980
-\ Appendix
(These Appendixes are n o t a part of IEEE Std 400-1980, IEEE Guide for Making High-Direct-Voltage Tests on
Power Cable Systems in the Field.)
Appendix A
Reasons for Testing
13
IEEE
Std 400-1980
Appendix B
Protection Against Possible Severe Voltage
Conditions due t o Flashover
B1. Possible Service Voltage Conditions. If dur- between conductors and shield are uncertain.
ing the course of a high-voltage test a flashover Cables and terminations could be subject to
should occur, either in the cable itself or at the damage or multiple failures when terminals are
terminations, voltage surges of a polarity oppo- not surge protected and an initial flashover or
site t o the test voltage are initiated. These failure takes place.
travel along the cable and produce reflections
at the terminals as described by travelling wave B2. Surge Protection Requirements. The ef-
theory. Before any reflections occur, the travel- fects of test flashover occurrences can be mini-
ling wave voltage tends to neutralize the cable mized by preventing reflections at the termin-
test voltage and relieve the prevailing voltage als. This could be accomplished by installing
stress. However, at an open-circuited terminal a protective device which will withstand test
the surge voltage doubles with the same polar- voltage but flashes over if subjected to a
ity and therefore produces a polarity reversal at voltage of opposite polarity of the same mag-
the terminal. This polarity reversal is subse- nitude or significantly less, say 60 or 70%.
quently imposed on the cable as well. While the Such a device can be connected to ground
maximum reversed voltage from conductor t o through a resistor approximately equal to the
ground would appear t o be less than equip- cable surge impedance, thereby minimizing
ment BIL, the effects of the reversals on stress reflections at terminals.
14