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Viscoelastic and viscoplastic behavior of a fully recycled carbon fibre-reinforced maleic anhydride
grafted polypropylene modified polypropylene composite
M. Szpieg, K. Giannadakis and L. E. Asp
Journal of Composite Materials published online 21 October 2011
DOI: 10.1177/0021998311423858
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of a fully recycled carbon fiber-reinforced DOI: 10.1177/0021998311423858
jcm.sagepub.com
maleic anhydride grafted polypropylene
modified polypropylene composite
Abstract
The effect of maleic anhydride grafted polypropylene (MAPP) coupling agents on properties of a new composite made of
recycled carbon fibers and recycled polypropylene (rCF/[rPP þ MAPP]) was studied experimentally. This new material
presented significantly improved properties, compared to the previous generation, without the addition of MAPP
(Giannadakis K, Szpieg M and Varna J. Mechanical performance of recycled carbon fibre/PP. Exp Mech 2010; published
online.). This was mostly attributed to improvement of the fiber/matrix interface. The inelastic and time-dependent
behavior of the MAPP modified composite material in tension was analyzed. A series of quasi-static tensile and creep
tests were performed to identify the material model, which accounts for: (a) damage-related stiffness reduction, (b) devel-
opment of stress and time-dependent irreversible strains described as viscoplasticity, (c) nonlinear viscoelastic behavior.
The damage-related stiffness reduction was found to be less than 10%. Although damage-dependent stiffness was not the
main source of nonlinearity, it was included in the inelastic material model. In creep tests, it was found that the time and
stress dependence of viscoplastic strains follows a power law, which makes the determination of the parameters in the
viscoplasticity model relatively simple. The viscoelastic response of the composite was found to be linear in the inves-
tigated stress domain. The material model was validated in constant stress rate tensile tests.
Keywords
polymer–matrix composites, mechanical properties, recycling
Introduction
There are several methods to produce composites
Recycling is becoming more and more important using recovered carbon fibers. Injection moulding
in composites production. New legislation polices, (IM) and bulk moulding compound (BMC)8 are two
increasing environmental awareness, and threat of direct methods of remoulding recovered carbon fibers
shortage of raw materials, in combination with the into recycled composite materials. In the IM process,
ever increasing use of carbon fiber composites, force material is fed into a heated barrel, mixed, and forced
society to recycle these materials. Carbon fibers, even into a mould cavity, where it cools and hardens to the
when trapped in composites, are valuable products configuration of the mould cavity. The BMC is a com-
worth to be recovered. The energy needed to produce bination of chopped short fibers and resin in the form of
pristine carbon fibers is very high, 286 MJ/kg.1 The high a bulk pre-preg. The BMC is suitable for either com-
stiffness and strength and low density of recovered pression or IM. Wong et al.9 manufactured a
carbon fibers allow them to be reused in new engineer-
ing materials for use in lightweight components.2–4 1
Division of Polymer Engineering, Luleå University of Technology, SE-971
With carbon fiber composites, recycling technologies 87 Luleå, Sweden.
2
Swerea SICOMP AB, P.O. Box 104, SE-431 22 Mölndal, Sweden.
involving burning or chemical decomposition of the
polymer matrix have been developed2,5–7 in order Corresponding author:
to process carbon fiber-reinforced polymer (CFRP) L.E. Asp, Swerea SICOMP AB, P.O. Box 104, SE-431 22 Mölndal, Sweden.
composite waste. Email: leif.asp@swerea.se
polypropylene composite reinforced with recycled between the fiber and polymer matrix by two mecha-
carbon fibers (rCFs) using IM. By this process fibers nisms. First, the long molecular chain is responsible
aligned in one direction, which resulted in high stiffness for chain entanglements and co-crystallization with
of the composite material. Turner et al.10 developed a the nonpolar PP matrix. These entanglements provide
moulding compound process, involving both sheet mechanical integrity to the host material. Second, the
moulding compound (SMC) and BMC. The formula- anhydride groups chemically interact with the func-
tion of the BMC was tuned to overcome the poor flow tional groups on the fiber surface.9 The presence of
properties of the resin and the entangled form of the MAPP has been found to improve the interface and
fibers. increase the stiffness and strength of injection moulded
Another method to manufacture composite materials rCF/rPP composites.9 In this work, the approach taken
with longer fibers, using recovered carbon fibers is to in Wong et al.9 is extended to press formed rCF/rPP
produce the intermediate dry two-dimensional (2D) or composites.
three-dimensional (3D) nonwoven preforms.2 The 2D When a polymer composite material is mechanically
or 3D nonwoven dry products are then either compres- loaded, its deformation may increase with time even if
sion moulded with resin layers11,12 or reimpregnated the load is constant due to their inherent viscoelastic
through a liquid resin process.13 In Pickering et al.,11 a nature. There are several methods available in the liter-
rCF SMC was manufactured using an intermediate mat ature to characterize materials viscoelastic behavior.18
material. Mats made of carbon fibers recovered using a The most common approach is to perform a creep test
fluidized bed process were manufactured employing a using dead load application. The stress applied to the
paper-making process and interleaved with epoxy specimen is constant and strain is recorded as a function
resin film. In Wong et al.,12 fibers recovered via a pyrol- of time. The viscoelastic response may be either linear or
ysis process and converted into a randomly oriented mat nonlinear depending on stress level. For low stresses, the
were employed to manufacture a composite material response is usually linear, while for higher stresses it is
through a resin film infusion process in a matched die often found to be nonlinear. The development of visco-
tool. This composite was characterized in terms of its elastic strains has been expressed in a general nonlinear
microstructure and mechanical performance in Pimenta constitutive equation for uniaxial loading by Lou and
et al.3 Janney et al.13 introduced the three dimensional Schapery,19 which is employed later in this article.
engineered preform (3-DEP) process for making highly In addition to viscoelastic strains developing in a
uniform, complex geometry, net shape, chopped fiber material due to mechanical loading also viscoplastic
preforms for polymer matrix composites. This process strains (VP-strains) may occur. At unloading, after
was developed for virgin fibers by Materials Innovation creep loading at high stress levels, often the strain
Technologies LLC14 and employed by Janney et al.13 does not fully recover. The development of VP-strain
to make preforms for high-quality composite parts is a function of both stress and time. If the specimen is
using rCF. loaded in creep many times (or for very long time) then
Fiber alignment is a crucial part to improve the the rate of VP-strain development will eventually slow
mechanical performance of composite materials manu- down and become negligible for that particular level of
factured using rCF. A study by Jiang et al.15 demon- stress and lower stresses. The specimen would then be
strated a method to convert fluffy rCFs into a controlled ‘conditioned’ and thus only pure viscoelastic creep
form. A hydrodynamic centrifugal method was strain would develop upon loading. The development
employed to produce mats with high degree of fiber of VP-strains has been expressed via a nonlinear func-
alignment.15 In the 3-DEP process developed by tion presented by Zapas and Crissman20 employed later
Janney et al.16 rCFs are aligned circumferentially in a in this article.
cone by centrifugal forces. Research on time-dependent properties is needed by
In the present work, a fully rCF/recycled polypropyl- the increased use of polymeric composites for structural
ene (rPP) composite material was manufactured using components, which require long-term durability. Most
press forming. In this process, the fiber mats and poly- of the papers in the literature report properties of
mer films are stacked, preheated, and press formed in a recycled carbon fiber-reinforced polymer (rCFRP) con-
warm tool, see for example, Åström.8 It is well known cerning only the main mechanical properties of the com-
that the fiber/matrix interface properties are often the posite materials such as stiffness and strength.9–11,15,21
weakest point controlling performance of a composite However, loading curves of composites with short, ran-
material.17 In order to ensure good interfacial adhesion domly oriented fibers, which are considered in this arti-
and load transfer across the interface in the rCF/rPP cle, are usually nonlinear.22 In the previous study,22 one
composite a maleic anhydride grafted polypropylene reason for the nonlinearity was a very weak fiber/matrix
(MAPP) coupling agent has been added to the rPP interface, which led to poor mechanical performance of
matrix. The MAPP improves the interface bonding the composite material. As a result, these thermoplastic
Szpieg et al. 3
matrix/short fiber composites experience a complex, represents the normalized elastic compliance of the
time-dependent stress–strain response with loading composite, which is degrading due to experienced high
rate effects, hysteresis loops, and development of per- stress/strain. Certainly, the form of interaction between
manent strain. The most common reasons for this d and VP-strain eVP used in Equation (1) can be
response are microdamage development, resulting in debated. In Marklund et al.25 it was concluded from a
stiffness degradation, viscoplasticity, which may be limited number of empirical observations that the inter-
related to submicrodamage, and nonlinear viscoelastic- action as proposed in Equation (1) fits the test results
ity of both constituents in the composite.23–25 better than does a standalone term of eVP. Actually, it
The objective of this article is to perform a thorough states that larger irreversible strains develop in a dam-
investigation of the inelastic behavior of a recycled aged composite than in an undamaged composite. It
carbon fiber-reinforced MAPP modified recycled poly- has to be noted that microdamage itself without any
propylene (rCF/[rPP þ MAPP]) composite material. viscoplasticity can introduce irreversible strains. The
This new rCF/(rPP þ MAPP) composite is introduced final form of the material model written for the one-
here as an improved version of the rCF/rPP material dimensional case is:
developed in Giannadakis et al.22 The sources of the 0 1
inelastic behavior will be analyzed by studying the ðt
d ðg 2 sÞ
output from the strain response for different load e ¼ dðsmax Þ @e0 þ g1 S c c0 d þ eVP ðs, tÞA
d
cases. The significance of the following phenomena 0
will be ranked and included in an inelastic material ð2Þ
model; (a) reduced elastic modulus due to microdamage
development at high stresses, (b) viscoplastic (irrevers- In Equation (2) integration is over ‘reduced time’
ible) strains development with time at high loads, and introduced as:
(c) viscoelastic composite material behavior, which may
be nonlinear with respect to stress. ðt ð 0
dt0 0 dt
c¼ and c ¼ : ð3Þ
as as
The inelastic material model 0 0
In the development of the inelastic material model, it is In Equations (2) and (3) e0 represents the elastic
assumed that the damage development, viscoelastic, and strain, which may be nonlinear with respect to stress.
viscoplastic responses may be decoupled. It should be The S(c) is the transient component of the linear
pointed out that this assumption may be inaccurate, viscoelastic creep compliance, g1 and g2 are stress-
especially at high stresses. Separation of the microdam- dependent material properties, as is the shift factor,
age influenced by the viscoelastic and VP-strain which under fixed conditions is a function of stress
responses (which are also affected by damage) gives: only, and is representing a normalized integration
time variable. These functions also depend on tempera-
eðs,tÞ ¼ dðsmax ÞeVE ðs, tÞ þ dðsmax ÞeVP ðs, tÞ: ð1Þ ture and humidity, however, under fixed environmental
conditions they are functions of stress only. It was
where, d(smax) is the function describing the effect of shown by Schapery26 that the viscoelastic creep compli-
microdamage, eVE and eVP are the viscoelastic and ance can be written in the form of Prony series:
VP-strains, respectively, s is the applied stress and t is
the time. To describe the viscoelasticity, the general X c
SðcÞ ¼ Ci 1 exp ð4Þ
thermodynamically consistent theory of nonlinear vis- i
i
coelastic materials developed by Lou and Schapery19
and presented in more general form by Schapery26 is where Ci are stress-independent constants and i are
used in this article. In uniaxial loading considered in constants, so-called, retardation times. Below descrip-
this article, the viscoelastic model contains three stress tions of the decoupled damage development, viscoplas-
invariant dependent functions, namely g1, g2, and as, tic and viscoelastic responses are presented. Strategies to
which characterize the nonlinearity. If a region with obtain these are outlined as well.
linear viscoelastic behavior exists, g1 ¼ g2 ¼ as ¼ 1. In
addition, the function d(smax) with values dependent on
the maximum (most damaging) stress state experienced
Damage development and stiffness degradation
in service is incorporated to account for microdamage.25 The physical meaning of the damage-related function
In monotonously increasing uniaxial loading, the ‘most d(smax) can be revealed by comparing the elastic strains
damaging’ is the current stress state. As demonstrated (eel) in damaged and undamaged composite at given low
below (see Equation (8)), the damage function stress s (i.e., linear regime).
eel ¼ s Eðsmax Þ e0 ¼ s=E0 ð5Þ Assuming that Equation (9) is valid for the analyzed
material, it is possible to design test procedures for
In Equation (5), E0 is the elastic modulus of the unda- determination of the parameters CVP, M, and m. First,
maged composite and E(smax) is the elastic modulus a sequence of creep tests at fixed stress, s(t) ¼ s0 is to be
after applying a load corresponding to a maximum conducted. In this case, the integration in Equation (9)
stress smax. Excluding stress from Equation (5), the elas- is analytical and the VP-strain accumulated during the
tic strain is obtained as: time interval t 2 [0;t1] is:
E0 t m
1
eel ¼ e0 ð6Þ eVP ðs0 ,t1 Þ ¼ CVP sMm
0 ð10Þ
Eðsmax Þ t
From Equation (1), the elastic response of the dam- which can also be presented in the form:
aged material may be written as:
t m
eVP ðs0 ,tÞ ¼ Aðs0 Þ ð11Þ
eel ¼ dðsmax Þe0 ð7Þ t
Comparing with Equation (6), d(smax) is identified as: A ¼ CVP s0 , ¼ M m ð12Þ
Szpieg et al. 5
etVP
1 þt2
¼ etVP
1
þ etVP
2
ð15Þ any arbitrary instant in time, a convenient form for sub-
traction can be obtained by using:
From the above discussion, it follows that the time m
dependence of VP-strain at a fixed stress level can be t
eVP ðs0 , tÞ ¼ eVP ðs0 , t1 Þ ð18Þ
determined by performing a sequence of creep and t1
strain recovery tests on the same specimen.
The VP-strain time dependence in creep loading at Equations (16) and (17) are used to fit the experimen-
the same stress level s0 is given by Equation (11). Hence, tal creep and strain recovery data. Stress-independent
the test data should be fitted with a power function with constants Ci, i ¼ 1, . . ., I and stress–dependent e0, as, g1,
respect to time. According to Equation (9), the constant and g2 are found by data fitting, using the method of
m determined as the best fit by a power function has to least squares (LSQ). The retardation times i in the
be independent on the stress level used in the creep test Prony series are chosen arbitrary, but the largest i
(it has to be proven experimentally). A(s0) is also should be at least a decade larger than the length of
obtained in the fitting procedure. Following Equations the conducted creep test. In the current investigation,
(10) and (12), the stress dependence of VP-strains in the retardation times were spread more or less uni-
creep tests (and consequently A(s0)) also has to obey formly over the logarithmic time scale, with a factor
a power law. Performing the above described sequences of about 10 between them. Even if it is not a necessary
of creep tests at several stress levels, it is possible to plot condition, the additional requirement Ci > 0 is used as it
A(s0) vs. stress and fit it using Equation (12). In result, has been found to improve the fit to test data.25
constants M and CVP are determined. After that the VP-
strain model, Equation (9) can be applied to any arbi-
trary stress controlled loading ramp. Experimental
The assumption that the creep test interruption does
not affect the VP-strain development has to be checked
Materials and composite preparation
experimentally for the analyzed material. In other Recovered carbon fibers. Recovered carbon fibers
words, the assumption and validation that VP-strains CFM-PYR-H-128 were supplied by Hadeg Recycling
are accumulative is an important step in validation of GmbH, Germany. The fibers were produced by milling
the VP-strain model (Equation (9)). of carbon fiber composites, which were obtained from
production waste generated by the aircraft industry.
The fibers had been recovered using a pyrolysis process
Viscoelastic strains
at approximately 1200 C. Due to the cotton-like struc-
In a creep test, the stress is applied at t ¼ 0 and kept ture of the recovered carbon fibers (see Figure 1(a)) they
constant for a certain time t1. Then, as the load is had to be reprocessed into fiber mats with a controlled
removed, the strain recovery period begins according fiber distribution.29 The fiber length varied between 1
to s ¼ s[H(t) – H(t – t1)], where H(t) is the Heaviside and 20 mm. A scanning electron microscope (SEM)
step function. was used to analyze the morphology of the recovered
The material model (see Equations (2)–(4)) may carbon fibers. As depicted in Figure 1(b), there is some
therefore be applied separately to the creep interval t contamination, stemming from the pyrolysis process,
2 [0, t1] and the strain recovery following the creep present on the fibers. However, the degree of contami-
test at t > t1. The creep and recovery strain development nation is low and the fiber quality is comparable to the
(ecreep and erec)25 is described in Equations (16) and (17): fibers recovered via some other recovery method avail-
able, for example, the fluidized bed process.21
X t
ecreep ¼ e0 þ g1 g2 s Ci 1 exp þ eVP ðs, tÞ
i
as i Recovered carbon fiber preform manufacture and
ð16Þ
compaction response. The procedure to manufacture
a rCF preform was first presented in Szpieg et al.29 By
X this approach, principles of papermaking were
t1 t t1
erec ¼ g2 s Ci 1 exp exp þ eVP ðs, t1 Þ employed to obtain preforms with a uniform fiber dis-
i
as i i
tribution for subsequent composite manufacturing. A
ð17Þ total of 40 g of the recovered carbon fibers were dis-
persed in distilled water using a mixer as shown in
The time-dependent VP-strain has to be subtracted Figure 2. The dispersion duration of the fibers was
from the measured strains to have a pure viscoelastic approximately 5 min. The cylindrical plastic barrel had
response to analyze. The VP-strain after creep test of a bottom area of 0.071 m2, and was 0.50 m high. The
length t1 is given by Equation (10). As it is valid for rotational speed of the stirrer was 100 rpm. After
Figure 1. Recycled carbon fibers: (a) cotton-like structure, view with the naked eye, (b) individual fibres (7.5 k).
dispersion, a filter was used to drain off the water and Figure 3. Press forming used to manufacture the recycled
protect the fiber mat from damage. The fiber mat was polypropylene film and the composite material.
dried on the filter for approximately 12 h at room tem-
perature, after which it was removed from the filter and
cut into the preform shape. The carbon fiber preform compounding process was performed using a laboratory
with the area of 0.022 m2, still containing some scale extruder, BrabenderÕ AEV 651. A total of 35 g of
moisture, was then placed in a Vacuum Oven PP scrap (the maximum possible amount of material in
GALLENKAMP for approximately 5 h at 100 C to the Brabender) was blended with 10% by weight of
dry. The nominal areal weight of the dry rCF preform MAPP. The blending was performed during 7 min at a
was 0.30 kg/m2. Compaction experiments have previ- temperature of 200 C, and the rotating speed of the
ously been performed to characterize the out of plane screws was 80 rpm. 7 min for the extrusion time was
mechanical behavior of the preform.29 The mechanical chosen, as it mimics a typical extrusion time for poly-
response of the rCF preform indicated that the fibers propylene using an industrial-scale extruder.30
were randomly distributed in the plane.29 The compounded rPP with MAPP (rPP þ MAPP)
was reprocessed into a film with a nominal thickness of
Recycled polypropylene compounding and film 0.30 mm by press forming using a HASCOÕ Z121/196
processing. PUREÕ process scrap polypropylene was 196/5 press (see Figure 3). The dimensions of the man-
supplied by Lankhorst Indutech bv, The Netherlands,30 ufactured film were approximately 150 150 mm. The
in the form of tape wound onto bobbins. The mechan- film was manufactured by pressing with a load of
ical and thermal properties of the reprocessed PUREÕ 150 kN at a temperature of 200 C for 5 min, and
scrap were earlier characterized by Szpieg et al.30 In the during the subsequent 5 min cooling ramp. The nomi-
current study, the polypropylene material was com- nal areal weight of the rPP films was approximately
pounded with MAPP coupling agents in order to 0.66 kg/m2.29
improve the interfacial adhesion with the rCFs22 in As reported in Szpieg et al.,31 the properties of
the composite material to be manufactured. The the rPP (elasticity, strength, viscoelasticity, and
Szpieg et al. 7
viscoplasticity) are practically unaffected by the done in order to exclude samples exhibiting extreme
presence of MAPP. Therefore, any composite strength values of the elastic modulus. Samples exhibiting an elas-
increase is attributed to the improved fiber/matrix inter- tic modulus diverging more than 10% from the mean
face due to the addition of MAPP. This assumption is elastic modulus were excluded from further investigation.
reasonable, as both the elastic properties of the compos- In total, 47 samples were tested.
ites with and without MAPP were almost the same.
Stiffness degradation. The elastic properties may
Composite manufacturing. Two polypropylene films degrade due to microdamage development as high stres-
were introduced between three carbon fiber preform ses. Thus, the elastic modulus dependence on the previ-
layers in a stack (e.g., rCF/rPP/rCF/rPP/rCF). The ously applied maximum stress level was measured to
stack was heated and pressed in the press tool used for evaluate the significance of the modulus degradation
rPP film manufacturing, resulting in a composite plate during the loading history.
thickness of approximately 1.60 mm. Using a compac- The loading ramp used in the tests is illustrated in
tion law,29 the required amount of the constituents (rPP Figure 4. It consists of a sequence of blocks, each con-
film and rCFs preforms) was calculated to obtain a taining the following steps:
nominal fiber volume fraction of 30%. The following
processing parameters were used: press time of 7 min . loading to 0.15% strain followed by unloading for
at 200 C, an applied pressure of 13 MPa, and subse- measuring of the elastic modulus,
quent cooling to room temperature for 5 min. . waiting at ‘almost zero’ stress for decay of all visco-
elastic effects (constant load of about 5 N, corre-
Mechanical characterization of the sponding to approximately 0.14 MPa is defined as
‘almost zero’),
recycled composite . loading up to a certain stress level and unloading to
All tests were performed at room temperature (23 C) ‘almost zero’ stress for a time of ti,
and relative humidity of 20%. Rectangular-shaped sam- . waiting at ‘almost zero’ stress for decay of all visco-
ples with dimensions 150 20 mm were cut and pol- elastic effects during a time period of 10ti,
ished for the mechanical investigation. For all tests, an . elastic modulus determination by applying 0.15% of
INSTRON 3366 testing machine was used, equipped strain in addition to the residual value of the previous
with a 10 kN load cell, measuring strains in the axial loading step. The same sequence was repeated for a
direction using an extensometer with 50 mm gage higher level of applied strain. The stress levels applied
length. The clamping area was 30 mm on both sides of were: 14, 20, 30, 40, 45, 47, and 50 MPa.
the specimens, and sandpaper was used to avoid sample
sliding from the clamps during the tensile loading. The In each of the multiple high load steps (see Figure 4),
gage length between the grips in the testing machine was irreversible strains were developed. Hence, after unload-
90 mm. ing to ‘almost zero’ stress and a relatively large recov-
ery period, rather large strains were still present.
Strain rate effect. The stress–strain responses were Consequently, the modulus determination in the strain
obtained in monotonic tensile loading until failure. region between 0.05 and 0.15% as described in section
Two different loading rates were used, 0.05 mm/min Elastic modulus was not possible. Instead of using the
and 5 mm/min.
Szpieg et al. 9
Figure 8. Scanning electron microscope (SEM) micrographs showing the positive effect of maleic anhydride grafted polypropylene
(MAPP) on fiber/matrix interface strength: (a) recycled carbon fiber/recycled polypropylene (rCF/rPP), (b) rCF/(rPP þ MAPP).
Table 2. Effect of MAPP on the mechanical properties of the rCF/(rPP þ MAPP) and rCF/rPP composites
Material property Sample 1 Sample 2 Sample 3 Mean value Sample 1 Sample 2 Mean value
Tensile strength (MPa) 54.1 51.3 44.8 50.1 27.8 28.0 27.9
Elastic modulus (GPa) 8.7 9.7 8.6 9.0 7.9 11.4 9.6
MAPP): maleic anhydride grafted polypropylene, rCF: recycled carbon fiber, rPP: recycled polypropylene.
Szpieg et al. 11
Figure 11. Stress dependence of viscoplastic strain (VP-strain) Figure 13. Relationship between transverse and axial visco-
presented in terms of A in order to determine parameters CVP plastic strains (VP-strains) in creep tests showing linearity
and M. (Specimen 4 at 37 MPa and Specimen 5 at 40 MPa).
Figure 14. Creep compliance at different stress levels. Figure 16. Decomposition of the simulated strain in elastic,
linear viscoelastic and total strain (viscoelastic þ viscoplastic)
components.
Table 3. Linear viscoelastic parameters
Szpieg et al. 13
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ICCM 17, July 27–31; Edinburgh; 2009.
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8. Åström BT. Manufacturing of polymer composites.
to improvement of the fiber/matrix interface. The elastic London, UK, Chapman & Hall.
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related to elastic modulus reduction at high stresses, pling agents on mechanical properties. Composites
viscoelasticity, and viscoplasticity. It was demonstrated Innovation 2007 - Improved Sustainability and Environmental
that the viscoplastic response can be described by Performance; Organised by NetComposites; 2007 October
Zapas’ model, which in creep predicts a power law 4–5; Barcelona, Spain; 2007.
dependence of the VP-strains with respect to time and 10. Turner TA, Pickering SJ and Warrior NA. Development
stress level. Parameters in the model were determined by of high value composite materials using recycled carbon
fibre, SAMPE’09 Conference, May 18–21, Baltimore,
creep and strain recovery tests. In addition, the material
MD: SAMPE, 2009.
was found to exhibit viscoplastic Poisson’s ratio of
11. Pickering SJ, Turner TA and Warrior NA. Moulding
0.275. This finding allows introduction a constant VP- compound development using recycled carbon fibres.
Poisson’s ratio, which may be very useful in implemen- SAMPE Fall Technical Conference, November 6–9,
tation in numerical codes. Dallas, TX: SAMPE; 2006.
The viscoelasticity of the rCF/(rPP þ MAPP) com- 12. Wong KH, Pickering SJ, Turner TA and Warrior NA.
posite is linear in the whole considered stress region. The Compression moulding of a recycled carbon fibre
parameters in the viscoelastic model were also reinforced epoxy composite. SAMPE Conference; May
identified. 18–21; Baltimore, MD; 2009.
As a result of these analyses, a complete inelastic 13. Janney MA, Newell WL, Geiger E, Baitcher N and
material law was developed for the rCF/(rPP þ Gunder T. Manufacturing complex geometry composites
with recycled carbon fiber. SAMPE’09 Conference, May
MAPP) composite. The developed material model was
18–21, Baltimore, MD: SAMPE; 2009.
validated by simulation of the strain response in con-
14. MIT. ‘Materials Innovation Technologies, LLC’.
stant stress rate tests. Simulation results employing the www.nemergingmit.com (2010, accessed July 2010).
inelastic material model are in general in a good agree- 15. Jiang G, Wong KH, Pickering SJ, Walker GS and Rudd
ment with the experimental data. CD. Alignment of recycled carbon fibre and its application
as a reinforcement. SAMPE Fall Technical Conference and
Acknowledgment Exhibition; November 6–9; Dallas, TX; 2006.
16. Janney M and Baitcher N. Fabrication of chopped fiber
Thanks are due to Prof. Janis Varna for his helpful suggestions
preforms by the 3-DEP process. Composites and polycon
during the course of this work.
2007. Tampa, FL: American Composites Manufactureres
Association, 2007.
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