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WHRB Sop
WHRB Sop
The plant has 6 boilers operating on the waste heat from the Cement Kiln.
1. 3 Nos. PH Boilers heated by the exit gases from the preheater kilns 1/2/3
2. 3 Nos. AQC Boilers heated by exit gases from Grate Cooler Kilns 1/2
PH -1 12.575 TPH
PH – 2 23.0 TPH
PH – 3 21.865 TPH
AQC-2 10.220TPH
STANDARD PROCEDURE
FOR
DAMPER OPERATION
START UP OF WHRB
1. Ensure that
2. Start DCC’s and RAV’s of the corresponding boiler and observe that Boiler
ON Permissive is generated. Also ensure the Boiler is not tripped. Hence,
the damper operation will start automatically.
6. Control the gas flow through WHRB by closing ( step wise) bypass damper
in such a way that increase in Main steam temperature does not increase
more that 3 deg C per minute.
10. Charge Main steam line at 12 to 14 kg/cm2 and temp at 300 deg C (if 1st
boiler is started). Open the main steam line when normal operating pressure
and temp are achieved for connecting with the main steam header.
11. Gradually close bye-pass damper and close start up vents fully as steam
demand is increased.
2. Slowly operate bypass damper for by passing flue gas from WHRB
7. Close flue gas outlet damper and subsequently close inlet damper
PROCEDURE FOR
.
Follow below mentioned steps for start up of power plant.
Follow below mentioned steps for taking shut down of power plant
1. Take shut down of WHRB as per standard procedure of WHRB shut down.
During shut down reduce load and maintain turbine inlet steam pressure.
2. Subsequently take shut down of other WHRB one by one following above
mentioned step.
8. Keep STG on barring gear till the bearing temperature is around 40 deg C.
EMERGENCIES
IN
8. Tripping of kiln
During shut down please stop/ close damper as per the sequence
mentioned in damper operation procedure.
Boiler feed pump may trip due to low deaerator level or due to any electrical
fault
If stand by can not be started due to any reason follow the steps to take shut
down of all the boilers
By increasing flue gas temperature, MS temp will increase beyond 325 deg C.
Open by pass damper partially and see that Main steam temperature is
under control and WHRB steam generation has reduced.
Decrease STG load.
Inform JKLC control room.
Once Flue gas temp is within 400 deg C, gradually close the by pass
damper.
See that boiler load has again increased, increase STG load and normalize.
8. Tripping of kiln
FOR
Dos
Don’ts
1. Do not carry out any of the operation in hurry and with out understanding
the reason for operation.
2. Do not do any maintenance activities without Work permit and informing
JKLC CCR.
3. Do not allow any unauthorized person to perform plant operations from
DCS.
4. Do not by pass any protection and interlock of the power plant
5. Do not hesitate to ask in case of doubts.