TITLE LP ROTOR ROW 21 & 26 DOCUMENT MOS-03-004

MACHINING
APPLICATION MACHINING REVISION -
AUTHOR JASMAN DATE 25 FEBRUARY 2019

A. INTRODUCTION

The objective of this method of statement is to describe detail work instructions

for LP rotor turbine disc row 21 & 26 machining at Unit 2 Pha Lai Power Plant.

B. SCOPE

The scope covers the procedure to machine LP rotor turbine disc row 21 & 26 at
site on Transportable Lathe Machine (TLM).

C. REFERENCE

D. RESOURCES

NO RESOURCE REQUIREMENT REMARK

1 Manpower Job Manager (1 no)

Technician (4 nos)
General Worker (4 nos) - NPS
Crane operator (1 no) - NPS
2 Equipment Plasma cutting equipment
Electrical grinder
Transportable Lathe Machine
Dial gauge with magnetic stand
Measuring tool
MPI equipment
Lifting devices
3 Jig & fixture N/A
4 Consumable Grinding disc
Cutting tools
Abrasive cloth (#320, #240)
5 Estimated Time 14 days

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 TITLE LP ROTOR ROW 21 & 26 DOCUMENT MOS-03-004
MACHINING
APPLICATION MACHINING REVISION -
AUTHOR JASMAN DATE 25 FEBRUARY 2019

E. METHOD

1. Set rotor on rotor stand, as below figure 1.

Figure 1

2. Cut the disc #21 and #26 using plasma cutting machine. Make sure that the flame
does not go to the next disc, by covering with plywood etc.
3. Approximate material removal amount with plasma cutting is 40mm from disc
original outer diameter. Refer Figure 2 as below.

Figure 2

4. Manual grinding the cutting surface as flat and as smooth as possible.

5. Move out the rotor from loading area for Transportable Lathe Machine (TLM)
setup works.
6. Setup TLM at loading area. Approximate area required is 13m x 2m.
7. Adjust the pedestal height to support rotor on both journals.

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 TITLE LP ROTOR ROW 21 & 26 DOCUMENT MOS-03-004
MACHINING
APPLICATION MACHINING REVISION -
AUTHOR JASMAN DATE 25 FEBRUARY 2019

8. Move the rotor and set on TLM pedestals. Reference photo as Figure 3.

Figure 3

9. Incoming visual, runout, and dimensional inspection.

10. Set the tool post at location disc #21 and start machining, grinding and polishing.
Target final diameter is approximately -50mm (+/- 0.03 mm) from original outer
diameter with surface roughness 0.8 µm Ra (maximum).
11. Repeat the same process for disc #26.
12. MPI or PT on machined area to ensure no any surface defects.
13. Send the rotor for low speed balancing on Transportable Balancing Machine
(TBM).

F. APPENDICES

G. DOCUMENT APPROVAL
NAME & POSITION SIGNATURE DATE

Prepared By

Reviewed By

Approved By

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