Professional Documents
Culture Documents
Multipurpose Active/Passive Motion Compensation System - Sullivan 1984
Multipurpose Active/Passive Motion Compensation System - Sullivan 1984
Multipurpose Active/Passive Motion Compensation System - Sullivan 1984
This DaDer was Dresented at the 16th Annual OTC in Houston, Texaa, Mav 7-9, 1984, The material ia subject to correction by the author. Permission to
copy’ is’restricted to an abstract of not more than 300 words.
Mechanical System. The heave compensator was and the accumulators. In the Active/Passive mod-e,
iesigned to~-e a portable package for use with the accumulators still hold the weight of the bad,
iifferent drilling rigs. It consists of a winch so that, a relatively small amount of power is
unit, a hydraulic power unit, a control console and required to drive the compensator.
an inertial sensing package. The winch uni~=is
attached to the dead end of the kelly or elevator Calculation of Ship’s Position. The most
drilling l~nes and works independently of the kelly difficult and most critical problem was calculating
or elevator winches. This.simple installation of the absolute vertical position of the ship at each
the compensator system permits drilling operations instant. By “absolute vertical position” is meant
to continue if the heave compensator is switched the instantaneous vertical displacement of the ship
off. from its “average” position. This calculation is
the core of the motion compensation system, because
In order to make the hardware as compact as the control system hauls in or pays out cable
possible, a small winch drum, rather than a solely on the basis of the ship’s apparent position
hydraulic ram, is used to haul in and pay out cane and velocity. Because oilthe high accuracy
as required. This drum is driven by a low-speed.... required, and because the frequencies being
high-torque motor, and connected to it are instru– processed are very low, the calculation is done
ments for measuring the cable scope and position. numerically in a microprocessor.
The rotary heave winches and t~e hydraulic power
unit are mounted on a skid, as shown on Fig. 1, Earlier active/passive compensation systems
which is positioned at the back of a mobile were designed to remove up to 90% of ship heave
drilling unit. Fig. 2 shows the control consQle. motion over a relatively narr~w bandwidth (8 to 10
mounted on the side of a drill rig at a convenLmL sec periods). The requirements for geotechnical. =
height for the driller. The complete.assembly =is applications are more stringent, making it
termed a Rotary Heave Compensator (RHC). necessary to calculate the ship’s position and
velocity very accurately to achieve a drillstring
Although the RHC system is rated far 6 ft o-.. maximum velocity goal of 0.1 cmlsec. This per-
vessel heave, it can be readily modified to formance goal applies to conditions where ship
compensate over larger amplitudes by minor heave is ~3 ft (6 ft double amplitude), where roll
alterations to the hydraulic power unit. The and pitch are ~10 degrees, and for waves with
system can also be upgraded for deepwater drilling periods ranging from 8 to 16 seconds.
on the continental slope by enlarging the hydraulic
power unit and the rotary drum motor. The ship’s heave position is calculated on the
basis of measurements taken .at 37 millisecond
Active/Passive Hydraulic System. ._The REC ._.. intervals of the acceleration, roll rate, and pitch
system combines zn actively-driven ti.nchwith cDm– rate of the vessel. The motion sensing package
ponents used in passive heave compensators. An which makes these measurements is positioned aS .
important factor in reducing the size of the RHC close as possible to the drillstring in a separate..:
system was the ability to combine the active and enclosure. It consists of a single axis accelero-
passive functions in a single hydraulic motor. The meter and a dual-axis solid state angular rate
resulting hydraulic system worked well in the sensor. Because of its insensitivity to horizontal
field, and the combination of active and passiv.c accelerations, an angular rate sensor was chosen
components, in particular, was successful. over an inclinometer.
The RHC system can be operated in either It became obvious during testing that the cal-
“Passive” mode or “Active/Passive” mode. Passive culation of ship’s position is extremely sensitive.
mode is used ..whenthe drillstring is resting on the to any false fluctuations of these signals. If the
bottom of the hole, for example, while drilling. accelerometer output shifted erroneously by 1
When the Passive mode is selected, nitrogen-over.- millivolt, after 3Clseconds the error in talc.ulaLed
oil accumulators are connected directly to both the ship’s position would be 1.6 feet. To prevent SUCkI
high and low pressure sides of the hydraulic motor. problems, the sensor package now houses ultra-high
The pressures in these accumulators are preset by precision analog/digital conversion equipment.
the driller and then automatically maintained by
the control system, thereby, enabling the driller Extensive research was devoted to the task of
to control the weight offloaded onto the drill bit. calculating the ship’s heave position from the
three measurements. The calculation proceeds
When the_Active/Passive mode is-selected, a following the steps shown in Fig. 3, and each step
servo-controlled closed loop pump is connected presents its own set of problems.
directly between the high-pressure accumulators and
the winch motor. The swashplate of the pump is One of the most difficult problems was the
driven directly by the microprocessor control_ removal of low–amplitude steady-state and very low
system which is monitoring the motion of the ship. frequency offsets from the signal at each stage of
An important aspect of the system is the direct the calculation. Such offsets do not reflect , .-
coupling between the pump and the winch motor. actual motion of the ship, but tend to creep into
This coupling permits-the system to have direcL the calculations as a result of horizontal motion
control of a dangling load, and thus removes the of the ship and small drifts in the electronics.
risk of encountering a resonance between the l~ad Very small offsets must be removed or they will be
Tc 4737 ,—-
R.A. SULLIVAN, M.R. D lENPORT. R:E. CLEMENTS 3
237
MULTIPURPOSE ACTIVE/PASSI OTION COMPENSATION SYSTEM OTC 4737
The trials were successful-and revealed that: surrounding soil while the test is being
conducted. Any relative movement during
o The RHC system can be mobilized and a test can obscure the accuracy of the
demobilized rapidly on different vessels results.
and with different drill rigs.
2. Instruments which record a continuous
o Motion compensation is much better than profile or log of stratigraphic
can be achieved with a passive system. information. These instruments include
tools which must be pushed at a steady
o Active/Passive compensation mode switches rate through the soil or raised at a
on and otf softly, and the RHC system is constant velocity through an open boring.
safe to operate. If the rate varies slightly, the results
will still be meaningful provided the
o When used for rotary drilling, there is absolute location of the instrument is
no equipment in the derrick or close to known.
the centerwell to obstruct drilling
personnel. Cone Penetrometer. This test has been used for
more than a decade in the North Sea for strati–
o The RHC system can be easily operated by graphic profiling and inferring soil properties
the driller and requires only a short from correlations with laboratory testing programs
learning time. (de Ruiter, 1971). Sea trials offshore California
%n about 125 ft of water used Woodward Clyde
o The automatic payout feature simplifies Oceaneering’s hydraulically–operated cone penetro-
the operation and decreases the meter which has a 10-ft stroke. The tool was
complexity of many geotechnical tools. lowered through the drillpipe on its hydraulic
umbilical and latched into the drillpipe at the
GEOTECHNICAL APPLICATIONS drill bit. Each 10-ft cone push was performed
while the drillpipe was supported by the RHC system
Rotary Drilling and Coring. In “drilling geo- at the drill rig.
technical borings, which seldom penetrate deeper
than 600 ft below the seafloor, the drilling bit A 30–ft section of the boring is presented on
should maintain continuous contact with the bottom Fig. 6 showing the cone point resistance and sleeve
of the boring, and the drill bit load should noE_ friction profiles for two 10–ft pushes. Ttiecone
exceed the bearing capacity of the soil in order LO penetrometer was pushed through predominantly
minimize potential disturbance to the soil below inorganic, non-plastic silts with plasticity
the bottom of the boring. The active/passive indices less than 4, interbedded by seams of sandy
rotary heave compensator is well suited to mini- silt and low plasticity clayey silt. The computed
mizing disturbance to soils and rocks during friction ratio (sleeve friction to cone point
.—
drilling or sampling operations. resistance) is typically less than 1 percent.
The system has been used successfully in Vane Shear. Another device that has been used
drilling several borings in more than 200 ft of in the Gulf af Mexico for overa decade is the vane
water offshore California. These borings pene- shear to measure the undrained shear strength of
trated interbedded strong clay and siltstone. cohesive soils (Doyle, et al., 1971). A field
Sampling of the strong clays, having”undr ined trial with Woodward Clyde Oceaneering’s vane shear
2
shear strengths between 2.5 and 7.5 kg/cm , was was performed in shallow waters of the Gulf of
achieved with a wireline punch coring system. Core Mexico. The wireline vane shear device.is operated
recovery was good varying generally from 85 to ‘!35 by latching into the bottom of the drillstring
percent. which is held stationary during a test by the
active/passive rotary heave compensator, or with an
In-Situ Testing. It is recognized today that” uncompensated drillstring using a telescoping
soil samples obtained either by pushing or by slide.
hammering suffer some disturbance from the marine
drilling and sampling operations, and particularly The results from a 50-ft section of the boring
from stress relief during sample recovery. A more are shown in Fig. 7. The top portion of the boring
accurate representation of soil properties and was interbedded layers of sand and clay overlying
behavior can be obtained by conducting downhole normally consolidated high plasticity clay.
tests using proven onshore in-situ testing Because of the shallow water depth, sample distur-
techniques. In-situ testing-equipment can.be bance from stress relief was minimal and
divided into: consequently the in-situ vane shear test results
were not significantly greater than the shear
1. Instruments whfch determine geotechnical strength determined from laboratory tests.
information at discrete positions in_._a__
borehole. Instruments of this type must Suspension PS Logger. An important soil para-
be held stationary relative to the meter in dynamic analyses of offshore soil–
structure systems and seafloor instability is the
shear modulus of the soil. It has been established
OTC 4737 R.A. SULLIVAN. M.R. DAVENPORT, Rx. CLEMENTS 5
that low–amplitude shear moduli measured in the selected depths through the water column, and
laboratory are less than moduli determined in the delicate monitoring systems can be placed gently on
field by measurements of shear wave velocity. The the seafloor. By expanding the onboard inertial
magnitude of this difference between laboratory and package to include sensors to record sway and
field values in onshore studies is a factor varying surge, the motion compensation system can be used
from 2 to 4, and even greater differences might be for towing geophysical devices.
expected with offshore soils because of the effects
of significant-hydrostatic stress relief. Another application of the motion compensation
system is the launching and retrieving of remotely-
A suspension geophysical logging system has operated vehicles (ROV) for construction and main-
been developed to measure the propagation velocity tenance inspection (Thomas and Davenport, 1983),
of P and S waves by a single probe, suspended and hydrographic surveys. The RHC system will
freely in the borehole without attachment to the permit an ROV to be deployed in harsher sea states
borehole wall, which contains the seismic source than is possible to operate with a passive
and seismic receivers (Kitsunezaki, 1980). After compensated winch.
completing a geotechnical boring, the drillpipe is
raised off the bottom of the boring to remove one CONCLUSIONS
or two 20–ft joints, and the suspension logger is
run on a wireline over a sheave mounted on top of A light–weight active/passive motion compen-
the drillpipe suspended by the RHC system. sator has been developed to remove drillstring
motions to tolerable limits for geotechnical in–
The suspension PS logger built by 0% situ testing. The weight and size was minimized by
Corporation was deployed offshore California in incorporating a hydraulic motor as the compensator
borings filled with drilling mud. Fig. 8 shows a actuator and by using a servo-controlled closed
typical set of mutually reversed shear wave records loop pump to reduce the air storage and power
from the upper and lower receiveri responding to requirements needed for a conventional passive
the reversing exciting forces. T~e low-amplitude system.
shear modulus is computed from the measured shear
wave velocities. The developed active/passive rotary heave
compensator (RHC) system includes three unique
Other Devices. In recent years, several types features:
of instruments have been developed to measure in-
situ soil stresses, stress-strain properties, soil o inertial sensors to measure three comp-
pore water pressure, soil temperature, and other onents of boat motion;
soil parameters. These tools include stress cells
of flat, spade–shaped, and stepped–blade shapes, o ability to run the system in
pressuremeters, and piezocone, resistivity and active/passive or passive modes; and
temperature probes. These devices were seldom used
in offshore investigations because of the lack of a o precision payout of drillstring while
cost effective technique.to push them into the maintaining full motion compensation.
bottom of a boring and then to maintain the
drillstring stationary while an in-situ test is Successful ~ea trials with the system offshore
performed. Offshore testing with these devices California demonstrated a superior level of compen-
will become more feasible with an active/passive sation over other active/pasaive systems as well as
RHC system: conventional passive systems. The high degree of
drillstring heave compensation enablea a variety of
Profiles of soil lithology and several physical in-situ testing devices to be operated with mobile
characteristic can be obtained by electrical, drill rigs from low-cost service vessels.
acoustic or radiometric measurements. Acoustic and
electrical logging tools should preferably be run The RHC system is light, compact, and air
through an open hole while radioactive sources transportable. It can be easily mobilized onto any
should be run through the drillstring to minimize type of vessel, and it can be interfaced with most
the risk of losing a radioactive-source downhole. types of mobile drilling rigs or with the drawworks
The accuracy of geophysical profiles depends upon of an exploration drilling unit.
raising the logging tool.through the boring at a
constant velocity that can be achieved through a While the system has only been used in geo-
sensitive_motion compensation system, such as the technical investigations, there are other offshore
RHC system. applications for which the RHC system can be
effectively used from stationary vessels. These
OTHER APPLICATIONS applications are deploying electrical cables for
geophysical and oceanographic measurements, and the
An active/passive motion compensator; launching and retrieving of remotely-operated
responding to the roll, pitch and heave displace- vehicles.
ments of a ship, can be used to deploy electrical
cables from a stationary vessel for geophysical and
oceanographic measurements. Aco.uaticreceiving
devices can be supported by the RHC system at
3
6 ... ——-- -. .---— ...——
MiIT,TTPITRPOSE .—,.
ACTTW, ..—.--.— MOTION
/PA%!TVE .—— ——COMPENSATION SYSTEM OTC 4737
-. ..
.24U
Pipe Motion
fi~ Relative to Ship
;;
Fig. 3 — Signal Processing Block Diagram Fig. 5 — Measured Rotary Heave Compensator Performance
during Sea Trials
0.01 0.03 0.10 0.30 1.00 3.00
100.00 33.30 10.00 3.3’0 1.010 0.33
1 , ,1 Resistance, kglcmz Friction Ratio, ‘1,
, , 1 I
30 430 25 50 75 100 f25 150012345
30° I I
20
10
i 1 20
-- -= Cone Point q=
I r“-730
)’\
10 -. -
i A ~. ---
-s
------ --
0- -0 I ------ —--
~- #@ ---
-1o- --10
{< 5 v%
-20- --20 _Sleeve Friction, f, x lW
--- ~-
-30- i:~ - -~
--30
g 50~ ‘=;. —
-40- --40
-50
I , ,,I I , , i 1 --50
0.01 0.03 o.io 0.30 1.00 3.010Hz
100.00 33.30 10.00 3.30 1.00 0.33 Sec
Frequency & Period
60~ ~60
Fig 4 — Bode Plot of Theoretical Drillstring Response Fig. 6 — Results of Cone Penetrometer Tests
Moisture Content, o/o Undrained Shear Strength, kg/cm2
)
~’
~“\ Laboratory
- 25
\ ‘,~Miniature Vane
A
\. ‘o> UU Triaxial
– 35
g
:
– 45 g
“2
In Situ Vane
3’
– 55 2
– 65
I o/
4
Second ~1’w u
Receiver n
+2ms~
First
Receiver A