Acp Exa Icg Pci Qly Ps 009 Fat Procedure Rev.a

USER
DOCUMENT NO. :
ACP-EXA-ICG-PETRO-QLY-PS-009
PT PETROCHINA INTERNATIONAL JABUNG LTD
CONTRAKTOR :
PROJECT NO. :
J002-18-ACP
PT INDO CIPTA GEMILANG
PACKAGER
Page
1 of 14
PT EXATRA ENJINERING PT AZYMUTH CITRA PERKASA
WELL HOOK UP FLOW LINE INSTRUMENTATION PACKAGE WELLHEAD

CONTROL PANEL
FACTORY ACCEPTANCE TEST PROCEDURE

WELLHEAD SHUTDOWN PANEL
Approved
Approved With Comment
Resubmit For Approval
Reviewed (Not For Approval)

Reviewed With Comment
NOTES:
APPROVAL OF THIS DOCUMENT WILL NOT RELIEVE
CONTRACTOR FROM ITS OBLIGATION TO COMPLETE
ALL THE WORK IN ACCORDANCE WITH THE TERMS OF
THE CONTRACT
USER
Rev
Date Description BY CHK’D REV’D APPR
No.
A 12/01/2019 Issued For Approval (FAT) RN DWI SGW KHN

ACP-EXA-ICG-PETRO-QLY-
Doc. No. PS-009
REV. A Page 2 of 15
WELL HOOK UP FLOW LINE INSTRUMENTATION
PACKAGE WELLHEAD CONTROL PANEL DATE. 11-Dec-18
REVISION LIST
REV. PAGE DATE KETERANGAN PERUBAHAN

Doc. No. PS-009
REV. A Page 3 of 15
TABLE OF CONTENTS
I. INDEX
Table OF Contents...................................................................................... 2
1. GENERAL DESCRIPTION
1.1. FAT Location............................................................................... 3
1.2. FAT Organization......................................................................... 3
1.3. FAT Schedule.............................................................................. 4
1.4. Safety......................................................................................... 4
1.5. Required Test Equipment............................................................. 5
1.6. Required Document..................................................................... 5
2. FUNCTION TEST PROCEDURE

2.1. General Inspection....................................................................... 6
2.2. Leak Test Inspection.................................................................... 8
2.3. Fucntion Test Inspection.............................................................. 9
3. TEST COMPLETION........................................................................... 11
4. PUNCH LIST...................................................................................... 12
5. VARIATION LIST.............................................................................. 14
6. LIST OF ATTACHMENTS................................................................... 15
Doc. No. PS-009
REV. A Page 4 of 15
1. GENERAL DESCRIPTION
This document describe the test and inspection procedures for the system under test of 10
unit Gas Wellhead Shutdown Panel, Betara Gas Plant Ware House Project,
PetroChina Jabung Ltd.
Factory Acceptance Test (FAT) will be carried out the precense of representatives from client.
This FAT Procedure covers all vital system functionally test. They are demonstrative rather than
exhaustive test.
In some intances, when mutually agreed by client and MES at resting during FAT is impractical
and/or impossible, the project quality assurance records of MES and/or equipment
manufacturer shall be provided as evidence of compliance instead of testing during FAT
Test results and data shall be recorded in the Test Result Box with both Representatives initials.
There will be two lists attached the FAT Report :
Punch List Any deviation from the design requirements shall be

recorded on the Punch List Corrective action shall be
taken by MES to make good any defects or problems.
Where mutually agreed, corrective action for certain
punch list item may be deferred to a later date
Variation List For recording Client’s request for additional work,

modifications and/or deletions that are not based on the
approved documents. This variation list is subject to
MES’s agreement, and may incur additional cost and/or
result in a schedule impact.
Upon succesful completion of FAT, the Client is expected to sign Systems Acceptance Certificate.
1.1. FAT LOCATION
The FAT Location shall be at :

PT. AZYMUTH CITRA PERKASA
Jalan Raya Cinyosog No. 51
Bekasi – Jawa Barat 17320
Doc. No. PS-009
REV. A Page 5 of 15
1.2. FAT ORGANIZATION
PT. Azymuth Citra PetroChina Jabung Ltd.

Perkasa
Project Team Project Engineer
1.3. FAT SCHEDULE
Date Day Activity
1 FAT Preparation Meeting
1 Visual Inspection
1 Leak Test
1 Function Test
1.4. SAFETY
In the course of testing, care shall be excercised to ensure personnel safety and also
to ensure equipment is not at risk of being damaged.
1.5. TEST EQUIPMENT
The following equipment will be provided route the FAT :
1. Simulator Panel
2. Air Compressor complete with Air Dryer or N2 Bottle
3. Test Gauge
4. Installation Tools related
1.6. REQUIRED DOCUMENTS
Documents will be provided as follows :
1. FAT Procedure (This Document)

2. Engineering Drawing
3. Bill of Material
4. Supplier & Manufacturer specifications documents
Doc. No. PS-009
REV. A Page 6 of 15
5. Punch List Record Form

6. Variation List Record Form
2. FUNCTION TEST PROCEDURE
The client is expected to sign-off each succesfull demonstration of system functionallity in

accordance with the test procedures defined in this document. Upon discovery of any non-
compliance, the Client shall notify the MES Representative and record it in the Punch List
2.1. General Inspection
2.1.1. Material Inspection
1. Identify and verify that each component in the system cabinets is complete refer
to Bill of Material document The result shall be recorded into Check Sheet for
Material Inspection (Attachment)
2. Verify the correct materials were used and there is no physical damage on each
of component
Test Result : Pass Fail
Comment :
Witnessed By :
PetroChina International Jabung Ltd.
Date :
Tested By :
PT. Azymuth Citra Perkasa
Date :
Doc. No. PS-009
REV. A Page 7 of 15
2.1.2. Physical Inspection
1. Perform general visual inspection to ensure that the system is configured

properly and is in compliance with the approved drawings and specifications.
2. Verify that the system layout was following the approved drawings and
specifications. Actual general dimensions of the control panel are measured to
check the closeness to specified dimensions as stated in layout drawing No.
ACP-EXA-ICG-PCI-MEC-001 PANEL LAYOUT REV.0
3. Inspect the surface panel to determine the finishing surface meets the required
standard.
4. Check Labeling & Tagging panel are correct as per drawing No. ACP-EXA-ICG-
PCI-MEC-001 PANEL LAYOUT REV.0
5. Inspect Tubing & Fitting to determine the specified sizes and types are used.
And make sure all of system connection was properly made.
6. Verify that access to carry out cabinet installation at site is possible.
Comment :
Witnessed By :
Date :
Tested By :
PT Azymuth Citra Perkasa
Date :
Doc. No. PS-009
REV. A Page 8 of 15
2.2. Leak Test Inspection
2.2.1. Pneumatic Testing
1. The tubing pressure test for pneumatic system will be applied between the
bulkhead connection and isolation valves at the maximum operating system
pressure.
2. Test duration shall be minimum 30 minute, and check indication of the test gauge
for any decrease value
3. Perform test for all pneumatic lines of WHCP
Comment :
Witnessed By :
Date :
Tested By :
Date :
Doc. No. PS-009
REV. A Page 9 of 15
2.3. Function Test Inspection
Functional test inspection shall be performed base on Document drawing no. ACP-EXA-
ICG-PCI-PID-002 SCHEMATIC DIAGRAM REV.0 “Schematic Diagram Wellhead Shutdown
Panel” Betara Gas Plant Ware House Project, PetroChina Jabung Ltd..
2.3.1. Start-up Sequencing Test
1. This test shall be performed in order to verify that the system will be started up, and
works properly as per approved design and specifications.
2. Sequences of the test shall be performed as per attached document of Check Sheet
for Start-up Sequencing.
3. Perform the test for each Wells.
Comment :
Witnessed By :
Date :
Tested By :
Date :
Doc. No. PS-009
REV. A Page 10 of 15
2.3.2. Shut Down System Test
1. System shall be in normal operation after Start Up Sequencing.

2. Perform the emergency shutdown simulation from fusible loop, Emergency Hand
Valve (EMV) and ESD Remote from PLC.
3. Perform the process shutdown simulation / PSD Remote from PLC.
4. Perform alarm signal simulation from low and low-low hydraulic oil level.
5. Perform simulation in order to shutdown the system from each of process signal
shutdown such as pressure switch high-high / low-low condition (PSHH/LL) flow
line each level.
6. Perform the unit shutdown simulation / USD Remote from PLC
7. Verify that each simulated condition will shutdown the system, and the result of
test shall be recorded as per attached document of Check Sheet for Shut Down
System Test.
Comment :
Witnessed By :
Date :
Tested By :
Date :
Doc. No. PS-009
3. TEST COMPLETION
Any equipment or material that failed in any testing and were replaces must be tested. The
system configuration sheets and test discrepancy sheets must be updated whenever the
equipment or material fails and is replaced.
Comment :
Witnessed By :
Date :
Tested By :
Date :
Doc. No. PS-009
4. PUNCH LIST
PUNCH LIST
Rectified Acknowledge
Item Description Sign
Date By
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
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28
29
30
31
32
Doc. No. PS-009
PUNCH LIST
Date By
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
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31
32
Doc. No. PS-009
5. VARIATION LIST
(If required only based on mutual agreement between PT. Azymuth Citra Perkasa
/PetroChina International Jabung Ltd.)
VARIATION LIST
Date By
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
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Doc. No. PS-009
6. ATTACHMENTS
List of Attachments :
6.1. Check sheets for Material Inspection of WHCP

6.2. Check sheets for Start-up Sequencing Test of WHCP
6.3. Check Sheets for Shutdwon Simulation Test of WHCP
6.4. Check Sheets for Leak Test Inspection of WHCP
6.5. Calibration Test Record
6.6. Engineering Drawing
6.7. Catalogue

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USER

WELL HOOK UP FLOW LINE INSTRUMENTATION PACKAGE WELLHEAD

FACTORY ACCEPTANCE TEST PROCEDURE

Reviewed (Not For Approval)

A 12/01/2019 Issued For Approval (FAT) RN DWI SGW KHN

REV. PAGE DATE KETERANGAN PERUBAHAN

2. FUNCTION TEST PROCEDURE

Punch List Any deviation from the design requirements shall be

Variation List For recording Client’s request for additional work,

1.1. FAT LOCATION

The FAT Location shall be at :

1.2. FAT ORGANIZATION

PT. Azymuth Citra PetroChina Jabung Ltd.

Project Team Project Engineer

1.3. FAT SCHEDULE

Date Day Activity

1 FAT Preparation Meeting

1.5. TEST EQUIPMENT

The following equipment will be provided route the FAT :

1.6. REQUIRED DOCUMENTS

Documents will be provided as follows :

1. FAT Procedure (This Document)

5. Punch List Record Form

The client is expected to sign-off each succesfull demonstration of system functionallity in

2.1. General Inspection

2.1.1. Material Inspection

Test Result : Pass Fail

2.1.2. Physical Inspection

1. Perform general visual inspection to ensure that the system is configured

Test Result : Pass Fail

2.2. Leak Test Inspection

2.2.1. Pneumatic Testing

Test Result : Pass Fail

2.3. Function Test Inspection

2.3.1. Start-up Sequencing Test

Test Result : Pass Fail

2.3.2. Shut Down System Test

1. System shall be in normal operation after Start Up Sequencing.

Test Result : Pass Fail

Test Result : Pass Fail

6.1. Check sheets for Material Inspection of WHCP

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