Professional Documents
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Parts Manual DQGAN
Parts Manual DQGAN
Generator Set
with PowerCommand 3.3 Controller
DQGAG (Spec A)
DQGAH (Spec A)
DQGAJ (Spec A)
DQGAK (Spec A)
DQGAM (Spec A)
DQGAN (Spec A)
English
Original Instructions 8-2014 A043U624 (Issue 2)
Publication A043U624 Parts Manual
Issue 2 − 8-2014 Model: DQGAG−DQGAN
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Quick Serve Online (QSOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Related Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Labels (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Service Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Paint and Thread Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Engine Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Oil Pan Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Drip Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Air Cleaner − Normal Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Air Cleaner − Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
High and Low Ambient Coolant Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Heater Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Low Coolant Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Low Coolant Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Cooling System − High Ambient Air Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Cooling System − Enhanced High Ambient Air Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Generator Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Generator Mounting (P7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Generator Mounting (MV7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Generator Mounting (P80) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Control Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Control Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Transformer (P7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Transformer (MV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Transformer − Metering CTS (P80 MV/HV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Differential Current Transformer − P7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Differential Current Transformer − MV7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Differential Current Transformer − P80 MV/HV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Resistive Temperature Detectors − P7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Resistive Temperature Detectors − MV7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Bearing Resistive Temperature Detector − P80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Solderless Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Neutral Bar − 2000, 2500, 3000 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Neutral Bar − 1600 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Busbar − Neutral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Circuit Breaker (UL Listed, IEC Conformity) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Safety Precautions
The following symbols are used in Cummins Power Generation manuals to alert users to the potentially
dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and
observe.
This symbol warns of immediate hazards which will result in severe personal injury or
death.
This symbol refers to a hazard or unsafe practice which can result in severe personal
injury or death.
This symbol refers to a hazard or unsafe practice which can result in severe personal in-
jury or product or property damage.
Improper operation and maintenance can lead to severe personal injury or loss of life
and property by fire, electrocution, mechanical breakdown or exhaust gas asphyxiation.
Read and follow all safety precautions in the health and safety manual 0908−0110.
Contact with USED ENGINE OILS has been identified by a United States federal agency
and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
checking or changing engine oils take all necessary precautions not to ingest, breathe
the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and
some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
handling engine gaskets take all necessary precautions not to ingest, breathe or contact
the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks
and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has
been identified by a United States federal agency and some USA state agencies as caus-
ing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gaso-
line and fuel additives or using solvents take all necessary precautions not to ingest,
breathe the fumes or contact the liquids. Use adequate ventilation and wear protective
gloves, masks and protective clothing!
* − The diagonal line (/) in the model and specification number separates generator set characteristics from the
specification number and letter. The specification number denotes customer requested options or deviations from the
standard model. The specification letter advances (A to B, B to C, etc.) with major manufacturing changes.
# − 380−13,800V (Refer to Genset Data Sheet).
Engine Parts:
Cummins Engine Company, Ltd
+1 (800) 343−7357
Web: http://www.quickserve.cummins.com
Related Literature
The related literature that is appropriate to your generator set includes:
Operator Manual for Generator Set with PowerCommand 3.3 Controller (A043G780)
Installation Manual for Generator Set (A043G784)
Service Manual for Generator Set (A043V181)
Contoller Service Manual for PowerCommand 3.3 (900−0670)
Engine Operation and Maintenance Manual for QSK50 Engine (961−0011)
Model Identification
This manual covers generator set models produced under the Cummins Power Generation and Cummins
Onan brand names.
To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from the
Cummins Power Generation nameplate.
The engine serial number is located on a data tag on the engine or is stamped on the engine block.
The control software number is located on the electronic control module (ECM) or can be obtained via the
digital interface if one is available.
Abbreviations
Some of the following abbreviations may be used throughout this Parts Manual:
AC Alternating Current LED Light−Emitting Diode
ACB Air Circuit Breaker LTP Limited Time Power Rating
ACH Anti−Condensations Heaters LTA Low Temperature Aftercooling
ATS Automatic Transfer Switch LV Low Voltage
Amp Ampere
M Meter
A/R As Required
MCB Miniature Circuit Breaker
AVR Automatic Voltage Regulator
MCCB Moulded Case Circuit Breaker
AWG American Wire Gauge
MF Mains Failed
BHP Brake Horsepower MFSS Master First Start Sensor
BMS Building Measurement System mm Millimeter
BST Busnar Sensing Transformer MOH Mobile Off Highway
CAN Controlled Area Network MR Mains Returned
CB Circuit Breaker MST Mains Sensing Transformer
CCA Cold Cranking Amps MSU Mains Sensing Unit
CHP Combined Heat and Power MV Medium Voltage
COP Continuous Power Rating NEC Neutral Earthing Contact
CT Current Transformer NFS Not For Sale
dB(A) Unit of noise level NPT National Pipe Thread
DC Direct Current
OD Outside Diameter
Deg Degree
oz. Ounce
DIP Dual In−line Package
DMC Digital Master Control PC PowerCommand 3.3
DMSU Demand Load Standby Unit PC Printed Circuit
ECM Engine Control Module PF Power Factor
EFC Electronic Fuel Control Ph Phase
EIT External/Internal Tooth PFC Power Factor Controller
EMCU Engine Monitoring and Control Unit PLC Programmable Logic Controller
EMF Electromotive Force PMG Permanent Magnet Generator
EPROM Erasable Programmable Read PRP Prime Power Rating
Only Memory PSU Power Supply Unit
EPU Engine Protection Unit PT/CT Potential Transformer/Current
ET External Tooth Transformer
PTC Power Transfer Control
FAE Full Authority Engine
FSS First Start Sensor QCC Quadrature Current Control
GCP Generator Control Panel RFI Radio Frequency Interference
Genset Generator set RMS Root Mean Square
GFI Ground Fault Interrupter RPM Revolutions Per Minute
GKWT Global Kilowatt Transducer RT Right
RTD Resistance Temperature Detector
HMI Human/Machine Interface
HV High Voltage Spec Specification
IC Integrated Circuit Thk Thick
ID Inside Diameter
IEC International Electrotechnical UL Underwriters Laboratories Inc.
Commission UNC Union National Coarse
I/O Input / Output UNF Union National Fine
IT Internal Tooth V Volts
kVA Apparent Power VAC Volts, Alternating Current
kVAR Reactive Power VCB Vacuum Circuit Breaker
kW Active / Real Power (Kilowatt) VDC Volts, Direct Current
kWh Unit of electrical energy or work VF Volt−free
VT Voltage Transformer
LPG Liquid Petroleum Gas
LT Left W/(ET, IT, EIT) With
Labels
1 2 3 4
5
6
7 9
8
14
11 13
10 12
17 18
23
15
16
21 24
19 20
22 26
27
28
30
29
25
Labels
Item Part No. Description Qty
1 098−7904 Label, Danger 1
2 098−2304−01 Label, Warning 1
3 098−5347 Label, Danger A/R
4 098−5347−02 Label, Danger 1
5 098−7614 Label, Warning 1
6 098−5759 Label, Warning 1
7 098−4732 Label, Warning 1
8 098−6537 Label, Ground 1
9 098−8940 Label, Warning 1
10 098−4730 Label, Warning 4
11 098−6775 Label 1
12 098−4500 Decal 2
13 Label, Logo
098−7902−03 299.2 x 118.2 A/R
098−7902−01 180.3 x 71.2 1
098−7902−04 457.4 x 180.6 1
14 098−4798 Label, Warning 6
15 098−5842 Label, Caution 1
16 098−5347 Label, Danger 3
17 098−5759 Label, Warning 2
18 098−7614 Label, Warning 2
19 098−7877 Label, Battery Warning 1
20 098−8445 Label, Information 1
21 098−6074−02 Label, Warning 1
22 098−8204 Label, Warning 4
23 098−6195 Label, Caution A/R
24 098−7614 Label, Warning 6
25 098−8220 Label, Information 2
26 098−5387 Label, Danger 2
27 A029M832 Label, Warning 2
28 A029S884 Label, Information 1
29 098−8075 Label, Ground 2
30 098−8144 Label, Information 1
Labels (Continued)
3
10
1 11 5
2 12 4
6 7 8 9
Consumables
The following is a list of consumables associated with the generator models covered in this manual:
Service Consumables
Ref.
Page No. Part No. Description Qty
14 149−2837 Filter, Fuel 1
14 A030M222 Filter, Fuel (Triple Filter) 1
14 149−2853 Filter, Fuel (Triplex Filter) 1
19 140−3963 Cleaner, Air − Normal Duty 2
19 AF2559300 Element, Air Cleaner − Nelson − Normal Duty 2
21 140−3230 Cleaner, Air − Heavy Duty 4
21 70781N Element, Primary − Air Cleaner − Nelson − Heavy Duty 4
21 AF25544 Element, Primary − Air Cleaner − Fleetguard − Heavy Duty 4
21 70782N Element, Safety − Air Cleaner − Nelson − Heavy Duty 4
21 AF25545 Element, Safety − Air Cleaner − Fleetguard − Heavy Duty 4
19 140−1260 Fitting, Safety Filter 2
19 140−1548 Indicator, Service 2
Engine
3
11
18
25
19 20 19 4 8
20 5 18 9
21 29
1 21 5
2 1 5
2 27
28 13 23
26 6 14
24
15 12
17
16
16 15 13 14 6 22
7 15
30
31
Engine Accessories
Fuel Filter
15
5
4
3
2
14
12
7 6 13 1 8 11 9 10
16 17 18
Drip Cup
10
3 2
11 13
4
1
12
13
14
17
10
6 4 11
16
21
3
8
15
21
16
5 1
23 24
9 18
22
12
2
25 6
21
7 19
20
21
23
5
9
22
24
19
14
19
11
10
13
30 26
31
12 32 16 24
17
34 18
20 29
13
30
12 7
9 6 1
8
2
25
3
5
4
21
33
22
23
17
6
35 39 36 38 37
18
7
8
19
22
16
21 15
27 26
13
21
10
11 24
24
12
5 21
3 24
33 24
23 21
29 22 4
21 2
1
28
24
21 25
24 14
16
22 22
34 31
32 43
30
20 44
40 32
41 42
P7 P80
Heater Control
Heater Manifold
6
2
3
4
2
6
7
11
5
Harness To Radiator
4
8 9 2 10
Harness To Engine
Radiator
Cooling System − High Ambient Air Temperature
(Illustration #1)
6 68
5
27 28
12
73 69
70 15
77 71
29
21
19 23
25
14 26
74
16
49
51
75 76
50
39
22
44
24
72
46
72
8 52
7
20 43
36 17
37 78
38 45 40
18 42
47
53
55
54
35 33 34 32 31 48 30
79
13
60
1
41
2
4
9
61
11 3
62 10
63
59
64
66 65 67
58 57 56
6 27 68 70
69
5 28
85 74 71
29
13 72 25
21
23
26
15 75
19
16 84
49
39
51
76 24
50
73 22
7
8
20 52
46
17
73
37
38 43 40
80 42
36
35
18 33
34
32 53
31 55
45 54
44 30
48
83
77
78
14
60
41
59 79
3
9
61 1
62 2
81 3 4
10
63 12 11
47
64
66
58
65 57
82 56
Generator
Generator − P7 (1 Bearing)
3
2
7 5
4
10 21
9 20
18
1
19
8 17
6
27
30
32 25 20
22
14
13
26
12
15 11
31 24
28 16 23
29
Generator − P7 (1 Bearing)
Generator − P7 (1 Bearing)
Generator − P7 (2 Bearing)
3 21
7 5 18
6 2 20
10 4
9 19
17
27
1 25 20
36
14 22
8
30
31
26
34
12
35 15 11
13
32
16
33 28 23
24
29
Generator − P7 (2 Bearing)
Generator − P7 (2 Bearing)
1
4
2 3
6
7
8
10
9
11 10
11
12
14
Generator
Generator − P80 (1 Bearing)
3 2
8 4
7 6
5
18
10
1
9 19
11 23
14
19
13
16
15
12
20
22
24 17
21
Generator
Generator − P80 (2 Bearing)
3 2
8 4
7 6
5
18
10
1
9 19
11 23
14
19
13
16
15
12
20
22
24 17
21
Generator Heater
15
3
2
4
5
6
3 1
10 17
12
13
14
7
8 7
9 11 8
16 9
Generator Heater
P7 Alternator Heater
5 7 6
8 1
5 7 6 4
2 3
10
13
14
15
16
6 7
4 3
10
1
11 2
12
17 18
8
9
10
11
12
13
3
2
6 1
10
11 12
13
6 7
8
5
4 9
3
2 14
7
1 17
8
16
14
9
15
Skid
Remote Radiator
7
4 8
2 13 5
6
12
9
14
15
1
14
10 16
9
6
4 6
11 3
3 6
3
2
11 1
10
10
12
8
4 2 4
14
7
4
13 13
15
14
8
4
2
12
11
10
12
10
13
10
16
9
8
7
1 5
11
14 6 6
20 7
20 21 5
22 5
2
15
11 3
9
5
5
7
8
19
18
17 4
12
20 12 14 19
15 8
11 7
5
9
6
1 13 6
16 7
25 5
26 13
24 18 2
24
3
13 16
5
17
11 10
16 13 6
5
7
8
23
22
21 4
Control
Control Box
6 3 7 4 5 8
9
Control Box
7
14
11
12
13
21
10
3
8
23
16
17 9
15
28 22 6
18
27
2
19
26
20
25
24 5
4
6
9
4
18
4
13
10
19
4 4
18 5 7
4
3
18
16
19 4
2
16
4
7
11 14 8 4 4 4 17 15
12 4
10
2
3
5
6
7
8
9
Control Display
6 3 1 10 8
7
2 4 11
Control Heater
7
8
9
5
1 2 1 3 1 4 1 3
1 2 1 3
Paralleling Relay
4 2 3 1
Configurable Relay
4 2 3 1
Audible Alarm
4 2 3 1
Audible Alarm
7
3
5 6
4
1 2
Pryometer
8 3
9
5
7 2
6
8
9
Ground Fault
3 2 1
7
3
5
7
3
5
3
3 4
6
1
2
2
5
9
4
13 12
7
11 8
2
14
10 4
12 6
1
7
15 16 6
4
5
9
8
2 7
11
15
18
21 19 20 18
8
14
7
2
22
10
4
14 5
6
17
1
12
16 6
13
1 6 7 2
3
3 7 2
3 7
6
4
10
11
8 9
2
1
Standard Tier 2
1 2 3
1 2 3
8
5
6 1
11
8 1
4
10
11
7 12
12
9 2
7
3
5
12
6 16
15
14
6
9
13
12
18
18
19
31 33
18
19
32
41
17
19
3
5
4
6
1
5
30
29
26
5 28
2
5 20
34
37 35 21
38 36 22
39 7 23
40 11 24
8 12
9 25
10 13
14
15
16
27
4 12 13
2
1
7
6
10
11
9
5
Transformer (P7)
2 3
1
Transformer (MV)
4 5
8
3
7 6
4
10
9
7
12
1
8
11
5 8
1
8 6
5 4
10
2
11
10
12
7
11
9
14 4
6
5
2
15
1
17
11
16
8
13
18
12
Drive End
2
3 6
2
7
8
9
4 5
10 Non−Drive End
11
1
2
1
4
5 2
6
Solderless Lug
1 2
2 3
1 8
3
2
2 4
7
5
6 7
8
3
2
7
5
6
Busbar − Neutral
9
4
10 7
4
8
1
2
4
6
4 3
5
11
10 8
6 7
2 15
5 4 14 12 3
13
11
10 8
6 7
2 15
5 4 14 12 3
13
15
16
5
6
7
8 1
3 9
4 10
11
5
6
7
8
9
10
11
17
2
12
14 13
15
16
5
6
7
8 1
9
3 10
4 11
5
6
7
8
9
10
11
17
2
12
14 13
24−40
6−22
1
23
5 2
4
3
24−40
7−23
1
6
5 2
4
3
13
14 15
2 16 19−33
11
17
18
7
10
12 3 6 4 9 5
14
15
16
2 18−34 17
7 13
10
11
12 9
3
35−49 4
6
14
15
16
2 18−34 17
7 13
10
11
12 9
3
35−49 4
6
13
14 15
2 16 19−33
11
17
18
7
10
12 3 6 4 9 5
15
16
17
2 19−35 18
7 14
13
10
11
12 9
3
36−50 4
6
15
16
17
2 19−35 18
7 14
13
10
11
12 9
3
36−50 4
6
13
14 15
2 16 19−37
11
17
18
7
10
12 3 6 4 9 5
17
16 13
15
7 2 37−55 14
10
11
5
1
12
18−36
17
16 13
15
7 2 37−55 14
10
11
5
1
12
18−36
13 14
2 15 18−36
11
16
17
7
10
12 3 6 4 9 5
18
17 14
13 16
7 2 38−56 15
10
11
5
1
12
19−37
18
17 14
13 16
7 2 38−56 15
10
11
5
1
12
19−37
13 14
15
16 18−36
17
2
2
10
5
1
11
12
18−36
13
14 15
2 16 19−37
11
17
18
7
10
12 3 6 4 9 5
13 14
2 15 18−36
11
16
17
7
10
12 3 6 4 9 5
13 14 15
16
17
18 38−52
2
2
10
5
1
11
12
19−37
13 14 15
16
17 38−52
18
2
2
10
5
1
11
12
19−37
13 14
15
16
17 18−36
2
2
10
5
1
11
12
18−36
13 14 15
16
17 38−52
18
2
2
10
5
1
11
12
19−37
13 14 15
16
17 38−52
18
2
2
10
5
1
11
12
19−37
6
7
8
0 3 2 1 L 2 10
18 20
13 14 15 16 17
1
19
11
12
3
4
9
2
6
7
8
0 3 2 1 L 2 10
18 20
13 14 15 16 17
1
19
11
12
3
4
9
2
7
6
6
8
1 2
9
17 4
18 10
13
19 12
20
16
15
14
14 15
11
12
3 5
21 2
4
14 12
15
16 5
22
6
20
13
9
19
11
15
17
10
15
17
18
1
7
8
2
4
5
14
7
3
8 13
12
15
16
15
9 17
11 15 1
10
17
18
3
15 5
8
6 6
9
10
7
14 2
4
13
3
16
5 12
9 9
4
11 11
1
2
1
22
3 15
5
6 13
16
17
7
21
2
4
14
20 16
18 10
23
12
11
16
18
19
1
9
8
2
4
14
12
5 15
16
6 22
21
3
20
13
9
15
17
19
10 11
15
17
18
1 8
7
14
16
17 8
18
1
15 7
13 2
6
9
10
19 5 9
9 11
11 4
12
Circuit Breaker Box − P-Frame/NSJ Frame 600, 800, 1200/Top & Bottom Entry (Left)
8 6
20
9
2
12
13
19
3 10
14
17 6
5
10
18 6
7
15 16
27
12 21
11 22 1
13 23
10 24
4 25
26
Circuit Breaker Box − P-Frame/NSJ Frame 600, 800, 1200/Top & Bottom Entry (Left)
6 8
20
9
2
12
13
19
10 3
5 14
6
17
10
6 18
7
6 15
16
1 12
11
21 4 13
22 10
23
24
25
26
6 8
20
9
2
12
13
19
10 3
5 14
6
17
10
6 18
7
6 15
16
1 12
11
21 4 13
22 10
23
24
25
26
6 8
20
9
2
12
13
19
10 3
5 14
6
17
10
6 18
7
6 15
16
1 12
11
21 4 13
22 10
23
24
25
26
Circuit Breaker Box − R-Frame 1600, 2000, 2500, 3000/Bottom Entry (Left)
8 6
25
9
2
12
13
19
3 10
14
17 6
5
10
6
18 7
15 16
26
12 20 1
11 21
13 22
10 4 23
24
Circuit Breaker Box − R-Frame 1600, 2000, 2500, 3000/Bottom Entry (Left)
8 6
20
9
2
12
13
19
3 10
14 5
6
17
10
18 6
7
27
15 6
16
12 1
11
13 4 21
10 22
23
24
25
26
Circuit Breaker Box − P-Frame/NSJ Frame 600, 800, 1200/Top & Bottom Entry (Right)
6 8
20
9
2
12
13
19
10 3
14
6 17
5
10
6 18
7
16 15
21 12
1 22 11
23 13
24 10
4
25
26
Circuit Breaker Box − P-Frame/NSJ Frame 600, 800, 1200/Top & Bottom Entry (Right)
5 1
3
2 7
8
7
4
5
6
10 9
1
2
3
4
5
6
5
2
3
4
6
8
9 8
1
2
3
4
7
1
8
5
3 1 4
6
7
4
2 1 3
4 7
8
2
1
Breaker Cover
2
3
1 4
5
2 1
1
1
2
2 1
Engine Harness
7 1 7
5 1
7 5 3 7 6
8 8
8
5 8
5
6
7
9
10
5
Topical Index
A Box, Entrance − Top or Bottom Entrance, 111
Box, Outlet, 107
A.V.R., 39 , 43
Box, Stock, 16
Adapter, Duct, 104
Box, Terminal, 83
Adapter, Generator, 23
Box, Terminal − Generator Heater, 57
Alarm, Audible, 77 , 89 , 90
Box, Terminal − MV7, 101
Box, Terminal − P7 − Circuit Breaker Box, 100
B Box, Terminal − P7 − Tier2 Entrance Box, 102
Band, Mounting, 21 , 23 Bracket, Air Cleaner, 21
Bar, Neutral, 141 , 143 , 147 , 149 , 153 , 155 , 159 , Bracket, Air Filter, 23
161 , 165 , 167 , 169 , 171 , 175 , 177 , 181 , 183
Bracket, Busbar, 129 , 131 , 133 , 135 , 137 , 139 , 153
Belt, Fan, 33 , 37 , 155 , 159 , 161 , 165 , 167 , 169 , 171 , 175 , 177 ,
179
Block, Terminal, 86 , 87 , 88 , 89 , 93
Block, Terminal − Generator Heater, 57 Bracket, Circuit Breaker, 141 , 143 , 147 , 149 , 153 ,
155 , 159 , 161 , 165 , 167 , 169 , 171 , 175 , 177 ,
Board, Auxiliary Terminal, 39 , 43 181 , 183
Board, Main Terminal, 39 , 43 Bracket, Control Box, 97 , 99
Boot, Battery, 15 Bracket, Fuel Filter, 16
Box, Air, 32 , 36 Bracket, Generator Heater Mounting, 57
Box, Circuit Breaker (Components), 212 Bracket, Stop, 33 , 37
Box, Circuit Breaker − P−Frame/NSJ Frame 600, 800, Bracket, Tension, 33 , 37
1200/Top & Bottom Entry (Left), 199
Bracket, Transformer, 94
Box, Circuit Breaker − P−Frame/NSJ Frame 600, 800,
1200/Top & Bottom Entry (Right), 211 Bracket, Tube, 32 , 36
Box, Circuit Breaker − R−Frame 1600, 2000, 2500, Breaker, Circuit (3−Pole, 1600A), 141 , 143 , 147 , 149
3000/Bottom Entry (Left), 207
Breaker, Circuit (3−Pole, 2000A), 153 , 155 , 159 , 161
Box, Circuit Breaker − R−Frame 1600, 2000, 2500/Top
Entry (Left), 209 Breaker, Circuit (3−Pole, 2500A), 165 , 167 , 169 , 171
Box, Circuit Breaker − R−Frame 1600, 2000, 2500/Top Breaker, Circuit (3−Pole, 3000A), 175 , 177 , 181 , 183
Entry (Right), 201 Breaker, Circuit − Mounting − NSJ−Frame 600/Top &
Box, Circuit Breaker − R−Frame 1600/Bottom Entry Bottom Entry (Left), 189
(Right), 205 Breaker, Circuit − Mounting − NSJ−Frame 600/Top &
Box, Circuit Breaker − R−Frame 2000, 2500, 3000/Bot- Bottom Entry (Right), 197
tom Entry (Right), 203 Breaker, Circuit − Mounting − P−Frame 1200/Top & Bot-
Box, Circuit Breaker Mounting, 185 tom Entry (Left), 191
Box, Control, 77 Breaker, Circuit − Mounting − P−Frame 1200/Top & Bot-
tom Entry (Right), 193
Box, Control Heater, 26 , 58 , 59
Breaker, Circuit − Mounting − P−Frame 800/Top & Bot-
Box, Control Mounting − Front Facing, 97 tom Entry (Left), 187
Box, Control Mounting − Right and Left Facing, 99
Breaker, Circuit − Mounting − P−Frame 800/Top & Bot-
Box, Entrance − Medium Voltage − Right, 109 tom Entry (Right), 195
Box, Entrance − Medium/High Voltage − Top and Bot- Breaker, Circuit − R−Frame 1600 Bottom Entry (Left),
tom Entrance, 107 143
Index (Continued)
Breaker, Circuit − R−Frame 1600 Bottom Entry (Right), Chute, Cable, 104
149
Cleaner, Air − Heavy Duty, 23
Breaker, Circuit − R−Frame 1600 Top Entry (Left), 141
Cleaner, Air − Normal Duty, 21
Breaker, Circuit − R−Frame 1600 Top Entry (Right), 147 Control, 25
Control, Genset, 77 , 78 , 79 , 80 , 83 , 84
Breaker, Circuit − R−Frame 2000 Bottom Entry (Left),
155 Cooling System − Enhanced High Ambient Air Temper-
ature, 36
Breaker, Circuit − R−Frame 2000 Bottom Entry (Right),
161 , 163 Cooling System − High Ambient Air Temperature, 32
Breaker, Circuit − R−Frame 2000 Top Entry (Left), 153 Core, Radiator, 32 , 36
Breaker, Circuit − R−Frame 2000 Top Entry (Right), 159 Cover, Breaker, 220
Cover, Circuit Breaker, 111
Breaker, Circuit − R−Frame 2500 Bottom Entry (Left), Cover, Circuit Breaker − MV7, 217
165
Cover, Circuit Breaker − Right − P7, 218 , 219
Breaker, Circuit − R−Frame 2500 Bottom Entry (Right),
171 Cover, Heater, 26
Breaker, Circuit − R−Frame 2500 Top Entry (Left), 167 Cover, NDE Air Inlet, 39 , 43
Breaker, Circuit − R−Frame 2500 Top Entry (Right), 169 Cover, PMG, 39 , 43
Cover, Terminal Housing, 103
Breaker, Circuit − R−Frame 3000 Bottom Entry (Left), Cup, Circuit Breaker, 215 , 216
175
Cup, Drain, 18
Breaker, Circuit − R−Frame 3000 Bottom Entry (Right),
177
Breaker, Circuit − R−Frame 3000 Top Entry (Left), 183 D
Breaker, Circuit − R−Frame 3000 Top Entry (Right), 181
Detectors, Bearing Resistive Temperature − P80, 121
Detectors, Resistive Temperature − MV7, 120
Breaker, Circuit − UL Listed, IEC Conformity, 221
Detectors, Resistive Temperature − P7, 119
Busbar − Lineside − 1600 Top Entry (Left), 129
Display, Control, 85
Busbar − Lineside − 1600 Top Entry (Right), 131
Door, Access, 83
Busbar − Lineside − 2000 Top Entry (Left), 135
Drain, Oil, 18
Busbar − Lineside − 2000 Top Entry (Right), 133
Drive, Fan, 33 , 37
Busbar − Lineside − 2500 Top Entry (Left), 137
Busbar − Lineside − 2500 Top Entry (Right), 139
Busbar − Neutral, 126 E
Element, Air Cleaner, 21
C Element, Primary, 23
Element, Safety, 23
Cable, Battery, 15
Engine Accessories, 15
Cable, Electrical, 109
Cap, Pressure, 32
Card, Control, 79 F
Cartridge, Generator Heater, 57 Fan, Radiator, 33 , 37
Index (Continued)
Fault, Ground, 77 , 93 Harness, Meter, 92 , 94 , 95
Filter, Fuel, 16 Harness, Relay, 87 , 88 , 89 , 93 , 95
Fitting, Safety Filter, 21 , 23 Harness, Transformer, 115 , 117
Frame, Main Stator, 39 , 43 Harness, Wiring, 84
Frame, Radiator, 36 Heater, 40 , 44
Fuel, Line, 15 Heater, Control, 77 , 86
Heater, Coolant, 25
G Heater, Generator, 57
Heater, Oil Pan, 17
Gasket, Radiator, 32 , 36
Heater, P7 Alternator, 58
Gauge, Level, 32 , 36
Heater, P80 Alternator, 59
Generator − 1 Bearing (P80), 53
Heater, Thermostat, 86
Generator − 2 Bearing (P80), 55
Hood, Air Inlet, 23
Generator − Mounting (MV7), 63
Hose, Coolant, 32 , 36
Generator − Mounting (P7), 61
Hose, Rubber, 32 , 36
Generator − Mounting (P80), 65
Generator − MV7 − 1 Bearing, 47
Generator − MV7 − 2 Bearing, 49 I
Generator − P7 − 1 Bearing, 39
Idler, Fan, 33 , 37
Generator − P7 − 2 Bearing, 43
Indicator, Service, 21 , 23
Guard, Belt, 33 , 37
Isolator, Vibration, 61 , 65 , 67 , 70 , 75 , 97 , 99
Guard, Electrical, 85
Guard, Fan, 32 , 36
Guard, Fan Drive, 32 , 36 K
Guard, Pulley, 33 , 37 Kit, Complete PMG Upfit , 39 , 43 , 53 , 55
Guard, Radiator, 33 , 37 Kit, Current P.M.G., 53 , 55
Kit, Current PMG Rotor/Stator Repair, 39 , 43
H Kit, Ground Fault − Local CT for 4−Pole Transfer
Switch, 95
Harness, AC − P7 − Side Mount Control, 222 , 223 , Kit, Ground Fault − Remote CT for 3−Pole Transfer
224 , 225 , 226 Switch, 94
Harness, AC − P80 − Front Facing Control, 227 Kit, NDE Bearing, 39 , 43
Harness, AC − P80 − Left Facing Control, 228 Kit, Varistor & Diode, 39 , 43
Harness, Alternating Current, 80
Harness, Engine, 229
Harness, Heater, 58 , 59
L
Harness, Heater (Alternator), 26 Labels, 11
Harness, Heater (Control), 26 Lamp, Panel, 85
Harness, Heater (Heater), 26 Light, Panel, 85
Harness, Low Coolant, 29 Line, Fuel Filter, 16
Index (Continued)
Lug, Solderless, 122 Rotor, Main, 39 , 43
Lug, Solderless − Tier 2, 123
S
M Sender, Low Coolant, 29
Manifold, 25 Sender, Temperature, 92
Manifold, Heater, 27 Sensor, Temperature, 121
Manifold, Intake, 23 Service Consumables, 13
Meter, Temperature, 92 Shaft, Pulley, 33 , 37
Module, Alarm, 77 Shaft, Threaded, 33 , 37
Shield, Air Inlet Heat, 21 , 23
Index (Continued)
Tube, Radiator, 32 , 36 Valve, Ball, 25 , 32 , 36
Valve, Check, 27
Valve, Drain, 15
V Valve, Drain Sump, 32 , 36
Valve, 18 Valve, Shutoff − Oil Drain, 15
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
872−0036, 109 A026N055, 185 A028W989, 129 , 131 , 133 , A029B481, 215 , 216
135
877−0368−03, 25 A026N070, 185 A029B484, 220
A028W991, 133 , 135
877−0368−04, 25 A028U226, 97 , 99 A029B833, 101
A028W993, 133 , 135
898−1195−01, 229 A028V690, 100 A029B837, 101
A028X200, 129 , 131 , 133 ,
898−1195−02, 229 A028V704, 100 A029B842, 101
135 , 137 , 139
898−1304−08, 229 A028V707, 103 A029C337, 99
A028X204, 141 , 143 , 147 ,
898−1304−17, 229 A028V812, 104 149 , 153 , 155 , 159 , A029C638, 109
161 , 165 , 167 , 169 ,
A026C342, 23 A028V819, 104 171 , 175 , 177 , 181 , A029C808, 109
A026E950, 36 A028V823, 104 183 , 187 , 189 , 191 ,
193 , 195 , 197 A029D530, 141 , 143 , 147 ,
A026E963, 36 A028V909, 212 151 , 153 , 155 , 159 ,
A028X288, 143 , 149 , 155 , 161 , 165 , 167 , 169 ,
A026E970, 36 A028V922, 212 161 171 , 175 , 177
A026F040, 36 A028V925, 212 A028X290, 143 , 149 , 157 , A029D532, 141 , 143 , 147 ,
A026F042, 36 A028V963, 199 , 201 , 203 , 163 151 , 153 , 155 , 159 ,
205 , 207 , 209 , 211 A028X327, 155 , 161 161 , 165 , 167 , 169 ,
A026F046, 37 171 , 173 , 175 , 177 ,
A028V974, 212 A028X329, 157 , 163 179
A026F050, 36
A028V986, 212
A026F057, 32 , 36 A028X437, 143 , 149 , 155 , A029E096, 223
A028V996, 199 , 201 , 203 , 161
A026F059, 32 , 36 A029E595, 199 , 201 , 203 ,
205 , 207 , 209 , 211
332−2744−04, 153 , 155 , 159 205 , 207 , 209 , 211
A026F061, 36 , 165 , 167 , 169 , 171 ,
A028V999, 199 , 201 , 203 ,
205 , 207 , 209 , 211 175 , 177 , 179 A029F250, 217 , 218 , 219
A026F072, 37
A026F169, 33 , 37 A028W009, 217 A028X561, 141 , 143 , 147 , A029F255, 217 , 218 , 219
149 , 153 , 155 , 159 , A029F258, 199 , 201 , 203 ,
A026F204, 32 , 36 A028W011, 218 , 219 161 , 165 , 167 , 169 , 205 , 207 , 209 , 211
A026F206, 32 , 36 A028W013, 217 , 218 , 219 171 , 175 , 177 , 179 ,
181 , 183 , 187 , 189 , A029F748, 109
A026F208, 32 , 36 A028W147, 92 191 , 193 , 195 , 197
A029G375, 95
A026F213, 32 , 36 A028W529, 124 , 125 A028X699, 109 , 215 , 216
A029G504, 220
A026F216, 32 , 36 A028W531, 141 , 143 , 147 , A028X706, 215
151 , 153 , 155 , 159 , A029G505, 220
A026F222, 32 , 36 161 , 165 , 167 , 169 , A028X710, 215
171 , 173 , 175 , 177 , A029G506, 220
A026F225, 32 , 36 A028X794, 216
179 A029G507, 220
A026F228, 36 A028X798, 216
A028W533, 125 A029G508, 220
A026F231, 36 A028X800, 109
A028W535, 124 , 125 A029G587, 189 , 197
A026F233, 36 A028X822, 218 , 219
A028W539, 153 , 155 , 159 ,
A026F236, 36 A029H961, 201 , 203 , 205 ,
161 , 165 , 167 , 169 , A028Z538, 212 207 , 209
A026F242, 36 171 , 175 , 177 , 179
A028Z698, 70 , 71 A029J176, 226
A026F270, 33 , 37 A028W543, 141 , 143 , 147 ,
151 , 153 , 155 , 159 , A028Z936, 187 , 191 , 193 , A029J773, 16
A026F272, 32 , 36 161 , 165 , 167 , 169 , 195
171 , 175 , 177 A029L238, 199 , 211
A026F274, 37 A029A447, 25 , 58 , 59
A028W545, 153 , 155 , 159 , A029L673, 109 , 199 , 201 ,
A026F276, 37 A029A746, 187 , 189 , 191 ,
161 , 165 , 167 , 169 , 203 , 205 , 207 , 209 ,
193 , 195 , 197
A026F287, 32 , 36 171 , 175 , 177 211
A029A765, 187 , 189 , 191 ,
A026F293, 33 , 37 A028W548, 153 , 155 , 159 , A029M832, 11
193 , 195 , 197
A026H093, 70 , 71 , 73 , 75 161 , 165 , 167 , 169 ,
A029B151, 175 , 177 , 181 , A029N684, 137 , 139 , 153 ,
171 , 175 , 177
A026M891, 79 183 , 221 155 , 159 , 161 , 165 ,
A028W987, 129 , 131 , 133 , 167 , 169 , 171 , 173 ,
A026N045, 185 135 A029B454, 229 175 , 177 , 179
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